Travis Industries 564 HO GSR2 Installation Manual

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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2014, T.I.
$10.00
100-01414
564 HO GSR2
Fireplace
with Screen (AU)
Listed by
AS 4553-2008 GMK10022
IAPMO-R&T OCEANA
 Built-In Direct Vent Fireplace
 Natural Gas or Propane
Residential or Mobile Home
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
Bella Vista NSW 2153
4141013
Australia

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Summary of Contents for Travis Industries 564 HO GSR2

  • Page 1 564 HO GSR2 Fireplace with Screen (AU) Listed by AS 4553-2008 GMK10022 IAPMO-R&T OCEANA  Built-In Direct Vent Fireplace  Natural Gas or Propane  Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 564 HO NB GSR2 fireplace. For operating and maintenance instructions, refer to the 564 HO NB GSR2 Owner's Manual (part # 100-01415). © Travis Industries 4141013 100-01414...
  • Page 3: Table Of Contents

    Glass Frame Removal and Installation   Exhaust Restrictor Adjustment ..... 18   (continued) ............. 41   Intake Restrictor Adjustment ......19   Diffuser Plate Adjustment ......20   LP Conversion Instructions ......42   Installation ..........42 © Travis Industries 4141013 100-01414...
  • Page 4: Safety Warnings

     Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. © Travis Industries 4141013 100-01414...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
  • Page 6: Installation Options

    807mm 845mm 6.25" 159mm 30.25" 768mm 28.75" 730mm 18.875" 32.75" 480mm 832mm 1" 25mm 28" * 712mm 36.25" 921mm 18.25" * 464mm * See "Clearances" and "Framing Dimensions" for details. Weight: 165 Lbs. (74 kg) © Travis Industries 4141013 100-01414...
  • Page 7: Packing List

    Included w Burner Use 564 HO (31 DVI) Included w Burner Media Driftwood (94500548) Fyre-Stones (94700730) Face/Grill Use any 564 Face or Grill Use any 564 Face or Grill Use any 564 Face or Grill © Travis Industries 4141013 100-01414...
  • Page 8: Installation Overview

     Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 36) and install the grill or face. © Travis Industries 4141013 100-01414...
  • Page 9: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (165 lbs., 74Kg) and vent.  The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. © Travis Industries 4141013 100-01414...
  • Page 10: Minimum Framing Dimensions

    Installation for qualified installers only) Minimum Framing Dimensions 56" 1423mm 36.75" 936mm 36.5" 928mm 17.75" 451mm (a) Minimum Enclosure Height © Travis Industries 4141013 100-01414...
  • Page 11: Nailing Brackets

    90° (use a Drywall screwdriver if necessary). TOP VIEW 5/8" (16mm) Drywall Framing For installations using 5/8" Nailing Bracket (16mm) drywall fold the Fireplace shorter tab out 90° (use a Drywall screwdriver if necessary). © Travis Industries 4141013 100-01414...
  • Page 12: Corner Installations

    Installation for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" 362mm 45.625" Min. 1159mm © Travis Industries 4141013 100-01414...
  • Page 13: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4141013 100-01414...
  • Page 14: Gas Line Location

    4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 4141013...
  • Page 15: Electrical Connection (Required)

    Code, CSA C22.1.  Plug the stove into a grounded receptacle supplying a minimum 2 amps (240 Volts). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4141013 100-01414...
  • Page 16: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4141013 100-01414...
  • Page 17: Approved Vent

     Vertical termination configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*. NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  NOTE: When using 6-5/8” (168mm) diameter vent, make sure to accommodate the 4” (102mm) clearance above the vent.
  • Page 18: Approved Vent Configurations

    (see “A” below), and replace the screws. In the example “B” below, the restrictor is set in position #3. This example is Position # 3 # 1 (open - stock position) # 5 (closed) © Travis Industries 4141013 100-01414...
  • Page 19: Intake Restrictor Adjustment

    Intake Restrictor - located on rear wall of firebox Position #1 (open) Dancing/DiamondFyre Intake Restrictor: EmberFyre Intake Restrictor: © Travis Industries 4141013 100-01414...
  • Page 20: Diffuser Plate Adjustment

    4. Secure the flattened diffuser plate with the screws removed earlier. 5. Replace the exhaust restrictor. See “Exhaust Restrictor Adjustment” for the restrictor settings. 1/4” Nutdriver DIFFUSER SIDE VIEW Before (Stock - Position #1) After (Position #2) © Travis Industries 4141013 100-01414...
  • Page 21: Vent Configurations With Horizontal Termination (Emberfyre Burner Only)

    Horizontal length (max. 24’) is calculated whether it turns right or left). by adding both lengths of horizontal run It may be a 90° or 45° elbow. (Horizontal Length = H1 + H2). This is considered a vertical elbow. © Travis Industries 4141013 100-01414...
  • Page 22: Vent Configurations With Vertical Termination (Emberfyre Burner Only)

    Installation for qualified installers only) Vent Configurations with Vertical Termination (EmberFyre Burner only) NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.
  • Page 23: Vent Configurations With Horizontal Termination (Dancing/Diamondfyre)

    Horizontal length (max. 24’) is calculated whether it turns right or left). by adding both lengths of horizontal run It may be a 90° or 45° elbow. (Horizontal Length = H1 + H2). This is considered a vertical elbow. © Travis Industries 4141013 100-01414...
  • Page 24: Vent Configurations With Vertical Termination (Dancing/Diamondfyre)

    Installation for qualified installers only) Vent Configurations with Vertical Termination (Dancing/DiamondFyre) NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  The termination must fall within the shaded area 40' max (12m) 40' max (12m) shown in the chart. Use the indicated restrictor and diffuser positions.
  • Page 25: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4141013 100-01414...
  • Page 26: Hearth Requirements

    Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4141013 100-01414...
  • Page 27: Facing Requirements

    (see “d”). This area must remain open to allow for glass frame removal and air flow. Drywall Installation 3” (77mm) (a) Fiber Board (included with fireplace) (c) Tile (or other non-combustible) (b) Drywall (or other combustible) (d) Perimeter of Fireplace (may be covered) © Travis Industries 4141013 100-01414...
  • Page 28 Installation for qualified installers only) © Travis Industries 4141013 100-01414...
  • Page 29 Installation for qualified installers only) © Travis Industries 4141013 100-01414...
  • Page 30: Facing Overview

    (914mm) Victorian Lace 27-1/2” 32-3/8” Optional facing will abut the edge of faceplate (tile (699mm) (822mm) line) Bungalow, Tree of Life 27-1/2” 32-3/8” Optional facing will abut the edge of faceplate (tile (699mm) (822mm) line) © Travis Industries 4141013 100-01414...
  • Page 31: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)

    FPX arched faces require the FPX Face Upgrade Kit (sku 98500683) and a triangular piece of facing in these upper corners. See the instructions included with the face for details. 7-1/2" 191mm 1” 1-5/8" 32-1/2" 1-7/8" 41mm 826mm 48mm © Travis Industries 4141013 100-01414...
  • Page 32: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View

    Tile or other facing under 1’’ (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1’’ (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1’’ (25mm) Floor © Travis Industries 4141013 100-01414...
  • Page 33: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)

    Fireplace Drywall Masonry 1” NOTE: The nailing brackets are not used for this type 25mm of installation -- secure the fireplace to the floor with 36-1/4” the brackets along the base of the fireplace. 921mm © Travis Industries 4141013 100-01414...
  • Page 34: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces

    (98500683). This kit covers the of the fireplace to a maximum of 1” (25mm). upper corners. FRONT VIEW 2-3/4” 70mm TOP VIEW Framing 29” 737mm Fireplace Nailing Bracket 61” Radius (1549mm) Drywall Face Masonry 1" 25mm 36-1/4” 921mm © Travis Industries 4141013 100-01414...
  • Page 35: Thick Facing Installation - Side View

    Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1’’ (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1’’ (25mm) above the base of the fireplace. 1’’ (25mm) Fireplace Support Floor © Travis Industries 4141013 100-01414...
  • Page 36: Mantel Requirements

    (minimum 12” (305mm) from side of the fireplace - 14-1/4” 362mm to the side of the glass frame). Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 4141013 100-01414...
  • Page 37: Steps For Finalizing The Installation

    Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC. Install the burner and media (and firebacks if applicable). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4141013 100-01414...
  • Page 38: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid © Travis Industries 4141013...
  • Page 39: Barrier Removal

    HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. © Travis Industries 4141013 100-01414...
  • Page 40: Glass Frame Removal

    3) Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is fully in place -- it should be flush with the front of the fireplace when installed correctly. © Travis Industries 4141013 100-01414...
  • Page 41: Glass Frame Removal And Installation (Continued)

    Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4141013 100-01414...
  • Page 42: Lp Conversion Instructions

    The GSR Stepper Motor Kit (SKU 94400999) is required for converting this appliance to LP. This kit contains the stepper motor (regulator) and torx wrench necessary for installation. Installation 1. Remove and discard the burner bracket as shown below. © Travis Industries 4141013 100-01414...
  • Page 43 Front Burner Orifice Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID Orifice Front Rear 1.1mm 3. Install the LP burner bracket and manifold seal plate as shown below. These components are shipped with the fireplace. © Travis Industries 4141013 100-01414...
  • Page 44 LP (Propane) Orifce = .014LP .014LP 7/16" Wrench Remove the concealment cover. Unscrew the four screws holding the control cover in place. Carefully remove the control cover and place face down to access the regulator. © Travis Industries 4141013 100-01414...
  • Page 45 CORRECTLY ORIENTED. Secure using the screws included with the motor– tighten to 25 Lb- inches. Leak test this area after installation to verify proper installation. 8. Install the burner (see the instructions included with the burner). Replace the glass and restore the fireplace to the correct configuration. © Travis Industries 4141013 100-01414...
  • Page 46 Gas Line Location ..........13 Gas Line Requirements ........13 Hearth Requirements ........... 26 Heating Specifications .......... 6 Installation Options ..........6 Intake Restrictor Adjustment ........ 19 Error! Reference source not found....2 Mantel Requirements ........... 36 © Travis Industries 4141013 100-01414...

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