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Travis Industries 564 SS Installation Manual

Built-in direct vent fireplace
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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance with the manufacturer's instructions and all applicable local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
© Copyright 2008, T.I.
$10.00
100-01199_000
564 SS
Fireplace
Tested and Listed by
AS 4553-2000/AG 103-2000
GSCS20030
SAI GLOBAL
• Built-In Direct Vent Fireplace
• Natural Gas or Propane
•
Residential or Mobile Home
Dragon Wholesaling Pty Ltd
Unit 2, 14-16 Lexington Drive, Norwest
NSW. Australia 2153
4070620

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Summary of Contents for Travis Industries 564 SS

  • Page 1 564 SS Fireplace Tested and Listed by AS 4553-2000/AG 103-2000 GSCS20030 SAI GLOBAL • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction Overview

    Introduction Overview This manual details the installation requirements for the 564 SS fireplace. For operating and maintenance instructions, refer to the 564 SS Owner's Manual (part # 100-01200). Listing Details This appliance was listed by SAI Global to AS 4553-2000 (AG 103-2000). The listing label is attached to the appliance near the gas control valve.

  • Page 3: Table Of Contents

    Diffuser Plate Adjustment ..........25 Rear Vent Config. W Horizontal Term. (no vertical rise) ..26 Top Vent Configuration with Horizontal Termination ... 27 Top Vent Configuration with Vertical Termination ....28 Termination Requirements ..........29 © Travis Industries 4070620 100-01199_000...

  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for lighting the pilot or conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Travis Industries 4070620 100-01199_000...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). © Travis Industries...

  • Page 6: Features And Specifications

    805mm 31-3/4" 770mm 30-1/4" 730mm 28-3/4" 475mm 18-3/4" 825mm 32-1/2" 25mm 1" 615mm 24-1/4" 765mm** 30"* 920mm 36-1/4" 70 Kg Weight: 155 Lbs. 415mm** 16-1/4"* **Includes the required 13mm clearance * Includes the required 1/2" clearance. Travis Industries 4070620 100-01199_000...

  • Page 9: Converting The Fireplace To Top Vent Configuration

    Place the screws and assembly aside. Remove the 4 screws securing the intake cover plate. Place the screws and cover plate aside. Remove and discard the insulation found below the large cover plate. © Travis Industries 4070620 100-01199_000...
  • Page 10 Verify the gasket on the outer flue assembly is in place, then attach it to the top of the fireplace using the screws removed earlier. Travis Industries 4070620 100-01199_000...

  • Page 11: Fireplace Placement Requirements

    Fireplace must be placed so the vents below and above the glass do not become blocked. Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (70 Kg.) and vent. © Travis Industries 4070620 100-01199_000...

  • Page 12: Min. Framing Dims. - Rear Vent Configuration

    19-1/4" 490mm left rear of the 33-1/2" 850mm fireplace. 36-1/2" 930mm 16-1/2" 420mm The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. Travis Industries 4070620 100-01199_000...

  • Page 13: Min. Framing Dims. - Top Vent Configuration

    Installation (for qualified installers only) Minimum Framing Dimensions - Top Vent Configuration 850mm 930mm 420mm 920mm © Travis Industries 4070620 100-01199_000...

  • Page 17: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4070620 100-01199_000...
  • Page 18 The cover plate has a 22mm diameter hole (covered with a push plug). By rotating the plate 180°, the hole may be relocated. You may also secure the plate in a customized location using the self-drilling screws. Travis Industries 4070620 100-01199_000...

  • Page 19: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 240 Volts at 50 Hz (2 Amps) Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Left Side of Fireplace Junction Box Assembly Grounded 240V Power Supply (Insulate wire ends) Strain Relief © Travis Industries 4070620 100-01199_000...

  • Page 20: Wall Switch Or Thermostat Installation

    (your junction box may look different). Expose 13mm of Expose 1/2" of each wire. Secure the wires to the posts on the side of the on/off switch Standard (orientation does Standard Screwdriver not matter). Screwdriver Travis Industries 4070620 100-01199_000...

  • Page 21: Vent Requirements

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4070620 100-01199_000...

  • Page 22: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 6mm rise every 300mm of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) Travis Industries 4070620 100-01199_000...

  • Page 23: Approved Vent Configurations

    (see the illustration below), and replace the screws. In this example, the restrictor is set in position # 3. (closed) #6 (open - stock position) # 0 Back of Firebox © Travis Industries 4070620 100-01199_000...

  • Page 24: Intake Restrictor Adjustment

    Intake Restrictor Adjustment Position # 1 (open) 1/4” Socket Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. Travis Industries 4070620 100-01199_000...

  • Page 25: Diffuser Plate Adjustment

    After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust Replace the exhaust restrictor (see Exhaust restrictor (see “Exhaust Restrictor Adjustment Restrictor Adjustment” for restrictor settings). for restrictor settings). © Travis Industries 4070620 100-01199_000...

  • Page 26: Rear Vent Config. W Horizontal Term. (No Vertical Rise)

    Max 1.2m Horizontal Section(s) Vent with 1 45° Elbow • Exhaust Restrictor # 0 (stock) 915mm • Intake Restrictor #1 (stock) • Diffuser Position #1 (stock) • Min. 100mm Horizontal Section • Max 1.2m Horizontal Section(s) Travis Industries 4070620 100-01199_000...

  • Page 27: Top Vent Configuration With Horizontal Termination

    It whether it turns right or left). may be a 90° or 45° elbow. (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4070620 100-01199_000...

  • Page 28: Top Vent Configuration With Vertical Termination

    It whether it turns right or left). may be a 90° or 45° elbow. (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4070620 100-01199_000...

  • Page 29: Termination Requirements

    Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material. • Venting termination shall not be recessed into a wall or siding. © Travis Industries 4070620 100-01199_000...

  • Page 30: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand Travis Industries 4070620 100-01199_000...

  • Page 31: Facing Requirements

    If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4070620 100-01199_000...

  • Page 32: Facing Overview

    May fit over top of tile facing Victorian Lace 700mm 825mm Optional facing will butte to edge of faceplate (tile line) Bungalow, Tree of Life 700mm 825mm Optional facing will butte to edge of faceplate (tile line) Travis Industries 4070620 100-01199_000...

  • Page 33: Thin Facing Installation

    FPX arched faces require the FPX Face Upgrade Kit (sku 98500683) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 190mm 7-1/2” 25mm 1” 42mm 825mm 1-5/8” 32-1/2” 48mm 1-7/8” © Travis Industries 4070620 100-01199_000...
  • Page 34 SIDE OF FIREPLACE Hearth (note how it extends under the face – max. 25mm thick). The fireplace may face - max. 1” thick). The fireplace may be raised to accommodate thicker hearth materials. 25mm Max. 1” Floor Travis Industries 4070620 100-01199_000...

  • Page 35: Thick Facing Installation

    (or cement board, etc.) Masonry 25mm 1” NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 970mm 36-1/4” the brackets along the base of the fireplace. © Travis Industries 4070620 100-01199_000...

  • Page 36: Thick Facing Installation With Fpx Arched Faces

    FRONT VIEW 2-3/4” 70mm TOP VIEW Framing 735mm 29” 1.5m Radius Nailing Bracket 61” Radius Fireplace Drywall Face Masonry 25mm 1” 970mm 36-1/4” Travis Industries 4070620 100-01199_000...
  • Page 37 25mm thick) over 1” thick) SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 25mm The masonry extends 1” above above the base of the fireplace. the base of the fireplace. 25mm 1” Fireplace Support Floor © Travis Industries 4070620 100-01199_000...

  • Page 38: Mantel Requirements

    (but not in front) of may be place directly to the side (but not in the fireplace. front) of the fireplace Non-combustible mantel columns do not Non-combustible mantel columns do not have a minimum clearance. have a minimum clearance. Travis Industries 4070620 100-01199_000...

  • Page 39: Install Example - Build-Out (Dog-House) W Hor. Term

    Insulation and back of fireplace. require an insulated enclosure. and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile © Travis Industries 4070620 100-01199_000...

  • Page 40: Install Example - Build-In W Hor. Term

    13mm Clearance to sides 1/2” Clearance to sides Insulation and back of fireplace. and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile Travis Industries 4070620 100-01199_000...

  • Page 41: Finalizing The Installation

    Standard Screwdriver 6. Replace the glass. 7. Start the main burner (the main burner circuit is detailed on page 20). Leak test all gas joints again. © Travis Industries 4070620 100-01199_000...

  • Page 42: Air Shutter Adjustment

    If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. Travis Industries 4070620 100-01199_000...

  • Page 43: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4070620 100-01199_000...
  • Page 44 Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. Travis Industries 4070620 100-01199_000...

  • Page 45: Log Set Installation

    Finalizing the Installation (for qualified installers only) Log Set Installation Log Set Overview When installed, the logs should appear as shown below. Rear Log Right Twig Left Log Left Twig Right Log © Travis Industries 4070620 100-01199_000...
  • Page 46 The rear log has a flat notch on both sides that center it on the grate. Place the rear log on the grate and slide it all the way back until the log contacts the end-brackets on the grate. Travis Industries 4070620 100-01199_000...
  • Page 47 (for qualified installers only) Right Log Installation The right log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. © Travis Industries 4070620 100-01199_000...
  • Page 48 (for qualified installers only) Left Log Installation The left log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. Travis Industries 4070620 100-01199_000...
  • Page 49 Finalizing the Installation (for qualified installers only) Left Twig Installation This hole fits over the pin on the rear log. The left twig should be positioned so the front edge contacts the grate as shown. © Travis Industries 4070620 100-01199_000...
  • Page 50 Finalizing the Installation (for qualified installers only) Right Twig Installation The right twig has two holes for the pins on the rear and right log. When in place the right twig will appear as shown above. Travis Industries 4070620 100-01199_000...
  • Page 51 A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers oer any of the burner holes or air channels. © Travis Industries 4070620 100-01199_000...

  • Page 52: Lp Conversion Instructions

    Remove the glass (see page 43). Remove the logs and coals (if installed - page 45) Remove the burner (see illustration below). 1/4" Nutdriver Remove the grate. 1/4" Nutdriver Remove the front burner. 1/4" Nutdriver Remove the rear burner. Travis Industries 4070620 100-01199_000...
  • Page 53 Look here for the orifice identification orifices. Front 15/16” Rear 24mm Screw each LP orifice in so the orifice protrudes 15/16” 24mm (indicating full insertion). © Travis Industries 4070620 100-01199_000...
  • Page 54 111 N approximately 25 Lbs. torque. Slotted Screwdriver NOTE: Make sure the (or T-20 Torx) regulator gasket is correctly aligned before installation. Place the LP label on the base of the fireplace near the gas control valve. Travis Industries 4070620 100-01199_000...
  • Page 55 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port). Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver © Travis Industries 4070620 100-01199_000...

  • Page 56: Optional Equipment

    “a” to secure Loosen this screw and slide the bracket up. Place the floor the side firebacks.. firebacks in place (under the bracket). Slide the bracket down and tighten the screw to secure the firebacks. Travis Industries 4070620 100-01199_000...

  • Page 57: Grill Installation

    (this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. © Travis Industries 4070620 100-01199_000...

  • Page 58: Index

    Installation Example - Build-In with Horizontal Termination ....40 Installation Options ............6 Installation Overview ............ 7 Intake Restrictor Adjustment ........24 Listing Details ............... 2 Log Set Installation ............45 LP Conversion Instructions .......... 45 Mantel Requirements ........... 38 Travis Industries 4070620 100-01199_000...

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