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Travis Industries 564 Installation Manual

Built-in direct vent fireplace
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Download this manual See also: Owner's Manual, Installation & Owner's Manual
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or
loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Insta lla tion a nd se rvice must be pe rforme d by a qua lifie d insta lle r, se rvice
a ge ncy or the ga s supplie r.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and
must be installed in accordance with the manufacturer's instructions and the manufactured
home construction and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A
conversion kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2007, T.I.
$10.00
100-01188_000
564 Space Saver
Fireplace
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-F-80-5
ANSI Z21.88b-2003
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
4800 Harbour Pointe Blvd. SW
4070620
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 564

  • Page 1 564 Space Saver Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-80-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction Overview

    Introduction Overview This manual details the installation requirements for the 564 SS fireplace. For operating and maintenance instructions, refer to the 564 SS Owner's Manual (part # 100-01189). Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report # 028-F-80-5. The listing label is attached to the appliance near the gas control valve.

  • Page 3: Table Of Contents

    Rear Vent Config. W Horizontal Term. (w vertical rise)..28 Rear Vent Configuration with Vertical Termination .... 29 Top Vent Configuration with Horizontal Termination ..30 Top Vent Configuration with Vertical Termination ..... 31 Termination Requirements .......... 32 © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 4: Safety Precautions

    The viewing glass should be opened only for lighting the pilot or conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Features And Specifications

    8" Diameter Vent Rear Vent Configuration 4-3/4" 8" Diameter Vent 33-1/4" 31-3/4" 30-1/4" 28-3/4" 18-3/4" 32-1/2" 1" 24-1/4" 30"* 36-1/4" Weight: 155 Lbs. 16-1/4"* * Includes the required 1/2" clearance. Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 7: Installation

    Install the drywall. Install the hearth (if applicable). Install the facing (if applicable). Install the mantel (if applicable). Finalize the installation (see page 44) and install the grill or face. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 9: Top Stand-Off Assembly

    Make sure to follow the instructions below before BEFORE installing the fireplace. Standoff AFTER Bend the standoff in the numbered sequence shown above. Remove the screw below the standoff. Replace the screw to secure the standoff. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 10: Converting The Fireplace To Top Vent Configuration

    Remove the 4 screws securing the intake cover plate. Place the screws and cover plate aside. Remove and discard the insulation found below the large cover plate. Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 11 Verify the gasket on the outer flue assembly is in place, then attach it to the top of the fireplace using the screws removed earlier. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 12: Fireplace Placement Requirements

    Fireplace must be placed so the vents below and above the glass do not become blocked. Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 Lbs.) and vent. Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 13: Min. Framing Dims. - Rear Vent Configuration

    19-1/4" left rear of the 33-1/2" fireplace. 36-1/2" 16-1/2" The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 14: Min. Framing Dims. - Top Vent Configuration

    WARNING: A cut-out for the gas line near the right front of the fireplace. may be required on the framing. See the dimensions under "Gas Line Connection" for details. Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 15: Nailing Brackets

    90° (use a screwdriver if necessary). 5/8” Drywall TOP VIEW Framing For installations using Nailing Bracket 5/8” drywall fold the Fireplace shorter tab out 90° (use Drywall a screwdriver if necessary). © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 16: Corner Installations - Rear Vent Configuration

    Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" Clearance 564 SS Firestop Minimum 1" Clearance 7" Approximate (varies due to vent installation)

  • Page 17: Corner Installations - Top Vent Configuration

    Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" Clearance 14-1/4" 44-1/2" Min. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 18: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 19 7/8" diameter hole (covered with a push plug). By rotating the plate 180° the hole may be re-located. You may also secure the plate in a customized location using the self-drilling screws. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 20: Electrical Connection (Required)

    Caution : Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Left Side of Fireplace Grounded Receptacle Junction Box Assembly Receptacle Cover Plate Grounded 110V Strain Relief Power Supply Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 21: Wall Switch Or Thermostat Installation

    Expose 1/2" of each wire. Secure the wires to the posts on the side of the on/off switch Standard (orientation does Standard Screwdriver not matter). Screwdriver © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 22: Vent Requirements

    Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Travis Industries 4 0 7 0 6 2 0...

  • Page 23: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" rise every 12" of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 24: Approved Vent Configurations

    If the diffuser is required to be in position # 2, you may wish to adjust the diffuser while the exhaust restrictor is removed. In this example, the restrictor is set in position # 3. (closed) #6 (open - stock position) # 0 Back of Firebox Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 25: Intake Restrictor Adjustment

    Position # 1 (open) 1/4” Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 26: Diffuser Plate Adjustment

    (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 27: Rear Vent Config. W Horizontal Term. (No Vertical Rise)

    • Exhaust Restrictor # 0 (stock) 3 feet • Intake Restrictor # 1 (stock) • Diffuser Position # 1 (stock) 0 feet • Min. 4" Horizontal Section • Max. 24" Horizontal Section(s) © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 28: Rear Vent Config. W Horizontal Term. (W Vertical Rise)

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 29: Rear Vent Configuration With Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 30: Top Vent Configuration With Horizontal Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 31: Top Vent Configuration With Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 32: Termination Requirements

    Vent termination must not be located where it will become plugged by snow or other material. • Venting termination shall not be recessed into a wall or siding. • These clearances meet UMC-1994 code standards. • These clearances meet UMC-1994 code standards. Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 33: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 34: Facing Requirements

    If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 35: Facing Overview

    Victorian Lace 27-1/2” 32-3/8” Optional facing will butte to edge of faceplate (tile line) Bungalow, Tree of Life 27-1/2” 32-3/8” Optional facing will butte to edge of faceplate (tile line) © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 36: Thin Facing Installation

    FPX arched faces require the FPX Face Upgrade Kit (sku 98500683) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-1/2” 1” 1-5/8” 32-1/2” 1-7/8” Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 37 Face SIDE OF FIREPLACE Hearth (note how it extends under the face - max. 1” thick). The fireplace may be raised to accommodate thicker hearth materials. Max. 1” Floor © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 38: Thick Facing Installation

    1” NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 36-1/4” the brackets along the base of the fireplace. Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 39: Thick Facing Installation With Fpx Arched Faces

    Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" in depth. Masonry Line The Fireplace Xtrordinair 564 Masonry Template is recommended for masonry installation (sku 98500674). The...
  • Page 40 Raised Fireplace (with no Hearth) Masonry (or other non-combustible over 1” thick) SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1” above the base of the fireplace. 1” Fireplace Support Floor Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 41: Mantel Requirements

    If they protrude 3/4” or less, they may be placed directly to the side (but not in front) of the fireplace. Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 42: Install Example - Build-Out (Dog-House) W Hor. Term

    NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 43: Install Example - Build-In W Hor. Term

    1/2” Clearance to sides Insulation and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 44: Finalizing The Installation

    Standard Screwdriver 6. Replace the glass. 7. Start the main burner (the main burner circuit is detailed on page 21). Leak test all gas joints again. Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 45: Air Shutter Adjustment

    If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 46: Glass Frame Removal And Installation

    Hang the glass frame on the firebox. While holding in place, attach the upper latches (follow the instructions to the right in reverse). Lift the glass frame slightly and attach the lower latches. Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 47 Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 48: Log Set Installation

    Finalizing the Installation (for qualified installers only) Log Set Installation Log Set Overview When installed, the logs should appear as shown below. Rear Log Right Twig Left Log Left Twig Right Log Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 49 Place the rear log on the grate and slide it all the way back until the log contacts the end-brackets on the grate. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 50 The right log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 51 The left log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 52 (for qualified installers only) Left Twig Installation This hole fits over the pin on the rear log. The left twig should be positioned so the front edge contacts the grate as shown. Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 53 Right Twig Installation The right twig has two holes for the pins on the rear and right log. When in place the right twig will appear as shown above. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 54 A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers oer any of the burner holes or air channels. Travis Industries 4 0 7 0 6 2 0...

  • Page 55: Lp Conversion Instructions

    Remove the glass (see page 44). Remove the logs and coals (if installed - page 48) Remove the burner (see illustration below). 1/4" Nutdriver Remove the grate. 1/4" Nutdriver Remove the front burner. 1/4" Nutdriver Remove the rear burner. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 56 Use a 1/2” open end wrench to unscrew the two orifices. Look here for the orifice identification Front 15/16” Rear Screw each LP orifice in so the orifice protrudes 15/16” (indicating full insertion). Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 57 NOTE: Make sure the (or T-20 Torx) regulator gasket is correctly aligned before installation. Place the LP label on the base of the fireplace near the gas control valve. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 58 Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 59: Optional Equipment

    Loosen this screw and slide the bracket up. Place the floor the side firebacks.. firebacks in place (under the bracket). Slide the bracket down and tighten the screw to secure the firebacks. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 60: Blower (Part # 99000156)

    Grommet Install the brackets to the blower with two #8 x 3/8” (shorter, silver) screws. Make sure these two grommets are in place (they insulate the fireplace from blower vibration) Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 61 2. Attach the blowers (use the #8 x 3/4" silver screws) and snap disc (see the directions below). N O T E : Make sure the grommets (and bushings) stay in place while installing. The rubber grommets insulate the fireplace from any blower vibration (reducing noise). © Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 62 N O T E : To test the blower without turning on the fireplace, use a jumper wire to connect the two snap wires together (turn off power prior to connecting the jumper wire). Travis Industries 4 0 7 0 6 2 0...

  • Page 63: Grill Installation

    (this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 64: Remote Control Receiver Installation (2 Options)

    Connect the receiver to the molex connector on the wiring harness. Place the receiver in a location to the left of the gas control valve (near the front of the fireplae). Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 65: Accent Light Installation 94400100

    The accent light must be removed to install the rear fireback. The remaining firebacks are installed after the accent light is in place. Remove the glass and logs from the fireplace. Remove the accent light cover plates and gaskets. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 66 Accent Light Assembly Magnetic Nutdriver Restore the firebox to the correct configuration (replace the logs, glass, etc.). If using the optional fireback, install the side and floor firebacks at this time. Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 67 (orientation does not matter). Plug the rheostat into the receptacle. Attach the rheostat assembly to the fireplace with the included screws. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 68 A 7/8” diameter hole is provided on this cover plate (both sides). If this hole is already used for a gas inlet, you can drill an additional 7/8” hole in this cover plate. Travis Industries 4 0 7 0 6 2 0 100-01188_000...
  • Page 69 N O T E : The accent light responds best when turned to high, then turned down to the desired light level. © Travis Industries 4 0 7 0 6 2 0 100-01188_000...

  • Page 70: Index Index

    Wiring Diagram (Millivolt System) ......21 Installation Example - Build-In with Horizontal Termination....43 Installation Options ..........6 Installation Overview ...........7 Intake Restrictor Adjustment .........25 Listing Details.............2 Log Set Installation..........48 LP Conversion Instructions ........48 Mantel Requirements ...........41 Travis Industries 4 0 7 0 6 2 0 100-01188_000...

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564 space saver

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