Fitting The Drive Pulley Assembly; Changing The Drive Pulley Bearings - PEUGEOT 125 CC Workshop Manual

MISCELLANEOUS OPERATIONS

Fitting the drive pulley assembly.

- Fit the drive pulley with its guide hub (1) onto
the crank assembly.
- Fit the belt (2) to the guide hub.
- Fit the fixed flange (3) to the crank assembly
checking it is properly positioned on the crank
assembly splines.
- Fit the washer (4) and the nut and hand
tighten.
- Hold the fixed flange with tool P/N 757035.
- Tighten the nut.
- Tightening torque: 7 m.daN.
It is forbidden to use a power driver, this may upset the crank position.
Precautions when refitting the drive pulley:
Drive pulley components shall neither be suppressed nor have their size reduced.
Any modifications may cause the nut to tighten against the crankshaft splines instead of the
fixed flange and damage the crankshaft splines.

Changing the drive pulley bearings.

- Remove the 8 screws which secure the
primary transmission cover.
- Remove the transmission cover.
- Lock the fixed flange (1) with tool P/N 757035.
- Remove the nut (2) of the fixed flange.
- Remove the fixed flange.
- Remove the belt.
- Remove the guide hub and the drive pulley.
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Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles
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757035
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