Majestic Vermont Castings Chateau DVT38S2 Installation Instructions And Homeowner's Manual

Direct vent decorative gas appliance
Table of Contents

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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch;
• Do not use any phone in your
building.
• Immediately call your gas supplier
from your neighbor's phone. Follow
the gas suppliers instructions.
• If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Chateau
Direct Vent Decorative
Gas Appliance
Model: DVT38S2
Installation Instructions and
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
Homeowner's Manual
C E RT I F I E D
20007172 7/04 Rev.1

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Summary of Contents for Majestic Vermont Castings Chateau DVT38S2

  • Page 1 Direct Vent Decorative FOR YOUR SAFETY Gas Appliance Installation and service must be performed by a qualified Model: DVT38S2 installer, service agency or the gas supplier. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance.
  • Page 2: Table Of Contents

    Chateau Decorative Gas Appliance ™ Table of Contents Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a CFM Specialty Home Products fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.
  • Page 3: Installation & Operating Instructions

    NOTE THE FOLLOWING: kit is used. 1 . This fireplace gives off high temperatures and should be The DVT38S2 has been approved for mobile home located out of high traffic areas and away from furniture and draperies. installations.
  • Page 4: Fireplace Dimensions

    3" (76mm) 44¹⁄₈" (1121mm) 1" (25mm) When framing unit on outside wall, flush with the wall, a 1/4" (6mm) clearance must be allowed on both sides and top of surround. Fig. 2 Fireplace specifications and framing dimensions for DVT38S2. 20007172...
  • Page 5: Clearance To Combustibles

    Chateau Decorative Gas Appliance ™ Clearance to Combustibles Appliance Top Standoffs ..........0” (0mm) Bottom ............0” (0mm) Side Standoffs .......... 0” (0mm) Back Standoffs .......... 0” (0mm) Venting Horizontal Termination through-a-side wall: Vertical Sections: Sides ..........2¹⁄₂” (64mm) Mantel Leg Horizontal Sections: Top ..........
  • Page 6: Framing & Finishing

    Chateau Decorative Gas Appliance ™ other noncombustible face finish material desired Framing and Finishing when setting the depth of the framing. NOTE: The valve box assembly must be installed in 4. Attach the fireplace nailing flanges to the frame as the same room as the fireplace.
  • Page 7: Final Finishing

    Chateau Decorative Gas Appliance ™ DVT38S2 Certified To ANSI Z21.50b-2002/CSA 2.22b-2002 Vented Gas Fireplace High Elevations 12¹⁄₄" (311mm) Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
  • Page 8: Remote On/Off Switch

    Chateau Decorative Gas Appliance ™ Always check for gas leaks with a mild Electrical Junction Box (E Units Only) soap and water solution applied with a brush no larger than 1” (25mm). Never The fireplace, when installed, must be apply soap and water solution with a electrically connected and grounded in spray bottle.
  • Page 9: General Venting

    Chateau Decorative Gas Appliance ™ General Venting Your fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components specifically approved and labelled for this fire- PILOT place may be used. •...
  • Page 10: General Venting Information - Termination Location

    Chateau Decorative Gas Appliance ™ General Venting Information - Termination Location INSIDE CORNER DETAIL Fixed Fixed Closed Closed Fixed Operable Closed AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINATION AIR SUPPLY INLET CFM145a Canadian Installations US Installations A = Clearance above grade, veranda, porch, 12”...
  • Page 11: General Information Assembling Vent Pipes

    Chateau Decorative Gas Appliance ™ Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Recessed Location Outside Corner Combustible 6"(152mm) Combustible 6"(152mm) Noncombustible 2"(50mm) Noncombustible 2"(50mm) Balcony - Balcony - with perpendicular side wall with no side wall C = Maximum depth of 48"...
  • Page 12: Restrictor Plate Guide

    Chateau Decorative Gas Appliance ™ upper elbow to a structural framing member. with a minimum of 12’ (3.66m) vertical section above the flue collar of the unit. Refer to Page 15, Figure 24 For vertical installations, continue installing the pipe as for more information.
  • Page 13: Sidewall Applications

    Chateau Decorative Gas Appliance ™ 18” (45cm). This does not apply if the 45° elbows Sidewall Applications are installed on the vertical part of the vent system. For each 90° elbow installed in the horizontal run, Since it is very important that the venting the length of the horizontal run MUST be reduced by system maintain its balance between the 36”...
  • Page 14: Sidewall Installation

    Chateau Decorative Gas Appliance ™ STEP 3 Sidewall Installation Slide the zero clearance sleeve through the wall and STEP 1 install the firestop on the inside surface of the wall. Locate vent opening on the wall. It may be necessary to Secure with four (4) #8 sheet metal screws.
  • Page 15: Sidewall Installation With Staionary Glass Facing Outside

    Chateau Decorative Gas Appliance ™ Sealing firestop gaps with high temperature seal- ant will restrict cold air being drawn in around fireplace. STEP 8 Guide the vent terminations 8” and 11” collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2”...
  • Page 16: Installing The 38S2Vdk Door

    Installing the 38S2VDK Door install the firestop on the inside surface of the wall. Secure with four (4) #8 sheet metal screws. When installing the DVT38S2 on an outside wall, the STEP 4 following steps must be taken into consideration.
  • Page 17: Vertical Through-The-Roof Applications

    WARNING: The glass frame assembly provided with the unit must be left in place for proper opera- 12’ tion. Failure to do so could cause property damage DVT38S2 - Natural or LP (3.7m) Use 6³⁄₄" or Greater and malfunction of the unit.
  • Page 18 Chateau Decorative Gas Appliance ™ • Up to two (2) 30° or 45° elbows may be used within the horizontal run. For each 30° or 45° elbow used on the horizontal level the maximum horizontal 10’ (3m) Max. length must be reduced by 18” (457mm). Use 4¹⁄₂"...
  • Page 19: Vertical Through-The-Roof Installation

    Chateau Decorative Gas Appliance ™ Vertical Through-the-Roof Installation 1. Locate your fireplace. Attic Insulation 2. Plumb to center of the (8”) flue collar from ceiling Shield above and mark position. Nails (4 Required) 3. Cut opening equal to 14¹⁄₂” x 14¹⁄₂” (368mm x 368mm).
  • Page 20: Chimney Components

    Chateau Decorative Gas Appliance ™ Chimney Components Component Description Model Number Horizontal Starter Kit Contains 24”-40” telescopic pipe* for minimum vertical SK8DVSK rise from collar pipe, 90° elbow, horizontal through-wall starter pipe, zero clearance sleeve, metal adhesive tape, sidewall termination and firestop. SK8 Chimney Sections Pipe used to build 8"...
  • Page 21: Operating Instructions

    (Fig. 37) Flue Opening Phillips Screws Restric- tor Plate Sheet Metal Screws DVT38S2 Use tin snips to cut along slots to make 4¹⁄₂” (114mm) restrictor plate. (Refer to Page 18, Fig. FP1364 Fig. 37 Restrictor plate location. FP1469 Fig.
  • Page 22: Ceramic Refractory Installation

    Chateau Decorative Gas Appliance ™ 4. Place the right hearth refractory on the opposite Ceramic Refractory Installation side of the pilot (fresh air opening side) with the cut The ceramic refractories are fragile and out material closer to the burner housing side. should be handled with care.
  • Page 23 Chateau Decorative Gas Appliance ™ Log Front Left (F3) Log Right Front (F2) Volcanic Rock FP1466 Fig. 40 Place volcanic rock on lower refractory in front of burner housing. Fettle Opening LG327 Fig. 42 Place logs front left and right front. NOTE: It is very critical to complete the next steps with the valve box assembly on the left as you face the unit.
  • Page 24: Flame & Temperature Adjustment

    For units equipped with ‘HI/LO’ valves the flame adjustment is accomplished by rotating the ‘HI/LO’ adjustment knob located near the center of the gas control valve. (Fig. 45) LG330 Fig. 47 DVT38S2 burner flame pattern. SIT 820 Valve Turn Turn clockwise counterclockwise...
  • Page 25: Lighting And Operating Instructions (Standing Pilot Models)

    Chateau Decorative Gas Appliance ™ Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lit instructions.
  • Page 26: Lighting And Operating Instructions (Electronic Ignition Models)

    Chateau Decorative Gas Appliance ™ Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) Warning: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life. FOR YOUR SAFETY READ THE FOLLOWING WARNINGS BEFORE LIGHTING THE APPLIANCE Follow the gas suppliers instructions.
  • Page 27: Troubleshooting

    Chateau Decorative Gas Appliance ™ Troubleshooting the Gas Control System SIT NOVA 820 MILLIVOLT VALVE NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. Possible Causes Symptom Corrective Action 1. Spark ignitor will not light A.
  • Page 28 Chateau Decorative Gas Appliance ™ Troubleshooting the Gas Control System SIT 822 Valve with a Honeywell Electronic Ignitor START • Turn Gas Supply Off Check: • Line Voltage (120vac) • Low Voltage Transformer • Turn On/Off Switch (19.5 Minimum Vac) To Call For Heat "on"...
  • Page 29: Fuel Conversion

    Chateau Decorative Gas Appliance ™ Fuel Conversion Instructions each burner tube to the front of the burner assembly WARNING! This conversion kit shall be installed on both sides. Remove burner tubes. by a qualified service agency in accordance with 4. Remove two (2) hex nuts holding the left burner leg. the manufacturer’s instructions and all applicable Remove burner leg.
  • Page 30 Chateau Decorative Gas Appliance ™ 10. Install the conversion orifice. 11. Reinstall pilot hood. Be sure to align hood with index tab. 12. Open the control panel and remove the cover by removing two (2) screws. While holding the valve cover plate with one hand, disconnect the wiring to the switch and the pilot indicator.
  • Page 31 Chateau Decorative Gas Appliance ™ Table 1 Injector Orifice Size Matrix Conversion to Natural Gas Kit # Burner 20007619 Burner Housing/ Burner Burner Input (BTU/hr) Model Housing Part # Pilot* Part # Tube Part # Tube Part # Min. Max. DVT38S2RP/EP 20007348 20007348...
  • Page 32: Maintenance

    Chateau Decorative Gas Appliance ™ Maintenance Burner and Burner Compartment Typically, the top 3/8” to 1/2” of the thermopile/sensing electrode should be engulfed in the pilot flame. (Refer It is important to keep the burner and the burner to Page 23, Figure 44) compartment clean.
  • Page 33: Replacement Parts

    (BURNER) SENSE SPARK 11a,b 13c,d 12a,b 13a,b 12c,d 28a,b 6081 CFM Speciatly Home Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVT38S2 Decorative Gas Appliance 20007172...
  • Page 34 Bag of Glowing Embers (2 per fireplace) 0005219 Restrictor 20005817 Andiron Assembly (4 per fireplace) 20006491 Fettle (2 per fireplace) 20005977 Refractory Set Complete (CR Kit DVT38S2) 20007292 Refractory, Right Side 20007160 Refractory, Left Side 20007161 Refractory, Right Hearth 20007162...
  • Page 35 Chateau Decorative Gas Appliance ™ DVT38S2 (continued) Ref. Description DVT38 Glass Frame Assembly (2 per fireplace) 20006566 Knob Extension Pilot/Stat 10000166 Knob Extension HI/LO 10000165 Pilot Indicator 20005908 Ignitor Module 20005909 Pilot Indicator Plug 20006250 Switch Rocker 53606 Spark Cable Connection 20005807 28a.
  • Page 36: Optional Accessories

    (For use in Canada ONLY) Full Surround Mantel The Chateau Full Surround has been designed for Position the DVT38S2 fireplace in the rough opening. installation with the DVT38S2 Chateau fireplace. Measure up from the floor 45¹⁄₄” and attach the control box Hinged face panels on the surround allow access tot spacer (G) to the inside of the wall stud.
  • Page 37: Warranty

    LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY Any part and/or component replaced under the provisions of this •...
  • Page 38 CFM Specialty Home Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com...

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