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Majestic DV360 Homeowner's Installation And Operating Manual

Direct vent gas fireplace
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INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF
LIFE.
FOR OUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not
sue any phone in your building.
• Immediately call your gas supplier from
your neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
Direct Vent Gas Fireplace
Models: DV360, DV580
Homeowner's Installation and
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Operating Manual
6357
DV360/580
2/04
C E RT I F I E D
10006357 7/06 Rev. 7

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Summary of Contents for Majestic DV360

  • Page 1 Direct Vent Gas Fireplace Models: DV360, DV580 INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

  • Page 2: Table Of Contents

    DV360/580 Series Direct Vent Gas Fireplace Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

  • Page 3: Installation & Operating Instructions

    DV360/580 Series Direct Vent Gas Fireplace Installation & Operating Instructions This gas appliance should be installed by a qualified installer in WARNING: Check with your electronics manufac- accordance with local building codes and with current CSA- turer before installing a television or other electronic B149.1 Installation codes for Gas Burning Appliances and...

  • Page 4: Fireplace Dimensions

    DV360/580 Series Direct Vent Gas Fireplace Fireplace Dimensions (Installed as Top Vent) Rough Opening Depth Recessed Nailing Flange S - Rough Opening Width Rough Opening Height Electrical Gas Line Access Access Fig. 2 Fireplace specifications and framing dimensions. 2261b Ref.

  • Page 5: Framing Dimensions

    DV360/580 Series Direct Vent Gas Fireplace Fireplace Dimensions (Installed as Rear Vent) Rough Opening Depth Recessed Nailing Flange R - Rough Opening Width Rough Opening Height Electrical Gas Line Access Access Fig. 3 Fireplace specifications and framing dimensions. 2261a Ref.

  • Page 6: Clearance To Combustibles

    DV360/580 Series Direct Vent Gas Fireplace Clearance to Combustibles Top of unit to ceiling ......... 36” (914 mm) Front of unit to combustibles ....36” (914 mm) Appliance Top of standoff ........0” (0 mm) Bottom ............. 0” (0 mm) Side ............

  • Page 7: Framing & Finishing

    FP1023 Vented Gas Fireplace Heater side nailing flange 1/27/00 djt For units: GFDN4L0, GFDE4L0, GFDI4L0, GFDL4L0 GFDN4P0, GFDE4P0, GFDI4P0 Gas Specifications FP1539 Fig. 5 Drywall flange location for DV360. MAX. MIN. DV580 (Fig. 5a) INPUT INPUT MODEL FUEL CONTROL B.T.U.H B.T.U.H.

  • Page 8: High Elevations

    DV360/580 Series Direct Vent Gas Fireplace The gas control is equipped with a captured screw type High Elevations pressure test point, therefore it is not necessary to pro- Input ratings are shown in BTU per hour and are vide a 1/8” test point up stream of the control.

  • Page 9: Eb-1 Electrical Box

    The EB-1 electrical junction box has been supplied standard on the DV360/580 models to allow for the easy installation of an optional fan kit. To connect the EB-1 box to the house electrical supply, follow the steps below.

  • Page 10: Optional Top Vent Application

    CAUTION: Remove insulation. Insulation extends Optional Top Vent Application beyond opening in top of unit. Be sure to The DV360/580 fireplace is shipped as a rear vent unit. remove all insulation before completing If the layout requires a top vent, convert the unit follow- conversion.

  • Page 11: General Venting

    DV360/580 Series Direct Vent Gas Fireplace General Venting There must not be any obstruction such as bushes, gar- Your fireplace is approved to be vented either through den sheds, fences, decks or utility buildings within 24” the side wall, or vertical through the roof.

  • Page 12: General Venting Information - Termination Location

    DV360/580 Series Direct Vent Gas Fireplace General Venting Information - Termination Location INSIDE CORNER DETAIL Fixed Fixed Closed Closed Fixed Operable Closed AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINATION AIR SUPPLY INLET CFM145a Canadian Installations US Installations CFM145a A = Clearance above grade, veranda, porch, 12”...

  • Page 13: General Information Assembling Vent Pipes

    DV360/580 Series Direct Vent Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Recessed Location Outside Corner Combustible 6"(152mm) Combustible 6"(152mm) Noncombustible 2"(50mm) Noncombustible 2"(50mm) Balcony - Balcony - with no side wall with perpendicular side wall C = Maximum depth of 48"...

  • Page 14: Twist Lock Pipes

    DV360/580 Series Direct Vent Gas Fireplace Twist Lock Pipes When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system.
  • Page 15 DV360/580 Series Direct Vent Gas Fireplace Vent Opening for Combustible Walls 9³⁄₈” (240 mm) Rear Vent Top View 20” (508 mm) Max. 10³⁄₈” (265 mm) DVR584-600 Framing Detail Fireplace Hearth Fig. 20 Rear vent application, no elbows. 20” Opening for Noncombustible Wall DVR584-600 20”...

  • Page 16: Vertical Sidewall Application & Installation

    DV360/580 Series Direct Vent Gas Fireplace Finished Wall Rise Vent Termination FP1472 Fig. 26 There must be a 1/2” rise per foot length. Vertical Sidewall Application Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations...
  • Page 17 DV360/580 Series Direct Vent Gas Fireplace 7’ 3 x 90° 3 x 90° Elbows (2.1 m) Elbows 10’ (3 m) FP1176 8’ Fig. 27 Maximum three (3) 90° elbows per installation. (2.4 m) 36" (914mm) Max. 36" V584-201 (914mm) Max.
  • Page 18 DV360/580 Series Direct Vent Gas Fireplace Vertical Sidewall Installation Max. Length Adjustable Zero Twist Lock Pipe 12” (305 mm) Clearance Sleeve Step 1 #8 Screws (2) Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole #8 Screws location.
  • Page 19 DV360/580 Series Direct Vent Gas Fireplace 4” Flex Vent Pipe 12" (305mm) Spacer Spring 6" (152mm) 5" (127mm) 6³⁄₄" (172mm) FP1474 FP1182 Fig. 36 Install spacer springs. Fig. 35 Horizontal length requirement. Step 4 Step 7 FP1474 Install the 4” (102 mm) flex vent pipe to the appliance Apply high temperature sealant to 4”...

  • Page 20: Below Grade Installation

    DV360/580 Series Direct Vent Gas Fireplace Do not back fill around snorkel. Below Grade Installation A clearance of at least 4” must be main- When it is not possible to meet the required vent ter- tained between the snorkel and the soil.
  • Page 21 DV360/580 Series Direct Vent Gas Fireplace Vertical Through-the-Roof Installation Max. Height 40’ (12.2 m) 1. Locate your fireplace. Min. Height 8’ (2.4 m) 2. Plumb to center of the (4”) flue collar from ceiling above and mark position. 3. Cut opening equal to 9³⁄₈” x 9³⁄₈” (240 mm x 240 mm).
  • Page 22 DV360/580 Series Direct Vent Gas Fireplace 3 #5 Sheet Metal Typical Roof Screws per Joint Support Typical Ceiling Application Support Sealant Application FP1184 Storm Collar Fig. 43 Venting supports. FP1184 Typical roof/ceiling support apps. Min. 2' (610 mm) TWL101a Fig. 45 Roof flashing.

  • Page 23: Venting Components

    DV360/580 Series Direct Vent Gas Fireplace Venting Components 7TDVRVT - Through the wall Rear Vent Termination Starter Kit - 584A venting components Model 7TDVSK - Sidewall Venting (Twist Lock Pipe) rear vent term 4/6/99 djt Model 7FDVSK - Sidewall Venting (Flex Vent Pipe)

  • Page 24: Operating Instructions

    DV360/580 Series Direct Vent Gas Fireplace Operating Instructions Window Frame Glass Information Assembly Only glass approved by CFM Corporation Fireplace Front should be used on this fireplace. • The use of any non-approved replacement glass will Clamps void all product warranties.

  • Page 25: Installation Of Logs

    Embers center bottom recessed step will set against the Fig. 49 DV360 log, burner lava rock, embers and large lava rock placement. right end of the burner housing. 4. Place burner lava rock and 1/3 of the bag of platinum 2.

  • Page 26: Burner Lava Rock Placement

    DV360/580 Series Direct Vent Gas Fireplace Log Top Left Log Rear (E12) (E8) Log Top Right (E13) Log Front Left (E9) Log Front Right (E10) Burner Lava Rock and Log Front 1/3 of the bag of Embers Center (E11) LG395 Fig.

  • Page 27: Inspecting The Venting System

    DV360/580 Series Direct Vent Gas Fireplace Yellow Flame DV360 LG375 Red Glow Yellow Flame ����� ����� ��� ������ DV580 ���� LG396 Red Glow Fig. 54 Correct burner flame appearance. Inspecting the Venting System This appliance venting system is designed and con- �����...

  • Page 28: Lighting And Operating Instructions (Honeywell Gas Valve)

    DV360/580 Series Direct Vent Gas Fireplace Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- Follow the gas supplier’s instructions.

  • Page 29: Lighting And Operating Instructions (Sit Valve)

    DV360/580 Series Direct Vent Gas Fireplace Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) Warning: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life.

  • Page 30: Instructions For Rf Comfort Valve

    DV360/580 Series Direct Vent Gas Fireplace Instructions for RF Comfort Control Valve Shut Off Procedure The Comfort Control Valve allows remote control of If the manual switch is in the REMOTE position, the temperature, fan and flame appearance. transmitter can shut off the main burner and fan. How-...
  • Page 31 DV360/580 Series Direct Vent Gas Fireplace Delay Timer Mode Pilot Assembly The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes.
  • Page 32 DV360/580 Series Direct Vent Gas Fireplace LED Count Service Action Replace valve Confirm stepper motor connection exists Confirm fan connection exists and works Confirm gas type; jumper in place Replace thermopiles Turn fan ON NOTE: Some keys are not active.
  • Page 33 DV360/580 Series Direct Vent Gas Fireplace Comfort Valve System Control Sequence of Operation with Transmitter Set manual switch Five minute wait to local or remote period Light pilot burner Did the LED stop Review LED fail- blinking? ure analysis Release pilotstat...

  • Page 34: Troubleshooting Gas Control (Honeywell Gas Valve)

    DV360/580 Series Direct Vent Gas Fireplace Troubleshooting - Honeywell VS8421 Remove Window Frame Assembly Before Service Work START CHECK • Supply Line Hooked Up Gas Supply On • Shutoff Valve Open • Lockout Has Engaged. Wait 60 Seconds And Try Again.

  • Page 35: Troubleshooting Gas Control (Sit 820 Millivolt Gas Valve)

    DV360/580 Series Direct Vent Gas Fireplace Troubleshooting the Gas Control System SIT NOVA 820 Millivolt Valve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front.

  • Page 36: Troubleshooting Gas Control (Sit 822 Valve)

    DV360/580 Series Direct Vent Gas Fireplace Troubleshooting the Gas Control System START •TURN GAS SUPPLY OFF CHECK: • LINE VOLTAGE (120VAC) • LOW VOLTAGE TRANSFORMER (19.5 minimum VAC) • TURN ON/OFF SWITCH • ON/OFF SWITCH TO CALL FOR HEAT "ON"...

  • Page 37: Fuel Conversion Instructions

    2. Insure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assem- To convert the DV360/580 units for use with a different bly to the valve using the new screws (E) supplied gas follow these instructions. Before proceeding, turn with the kit.

  • Page 38: Installation Precautions

    4. Remove air shutters from burner pan by removing Honeywell Comfort Control Valve ONLY shutter retaining screw then air shutter. (Fig. 64) 5. For DV360 replace only rear air shutter. WARNING: The conversion must only be Natural Gas: Rear air shutter, close half.

  • Page 39: Gas Conversion

    DV360/580 Series Direct Vent Gas Fireplace 10.Reinstall manifold mounting screw. Motor Top Cap NOTE: It is not necessary to remove the pilot tube for Center conversion. Plunger 11. Loosen pilot hood turning counterclockwise using a • 7/16” wrench. (Fig. 72) 12.

  • Page 40: Maintenance

    DV360/580 Series Direct Vent Gas Fireplace Maintenance Burner and Burner Compartment To obtain proper operation, it is imperative that the pilot It is important to keep the burner and the burner com- and burner’s flame characteristics are steady, not lifting partment clean.

  • Page 41: Replacement Parts

    DV360/580 Series Direct Vent Gas Fireplace 1 DV580 DV360 5a,b 5a,b 22a-d 20 a/b 26a,b 35a/b 24 a/b 25 a/b 60a,b 63a,b • 68a,b CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
  • Page 42 DV360/580 Series Direct Vent Gas Fireplace DV360/580 (continued) Ref. Description DV360 DV580 Log Set 10007405 10007545 Log Front Left 10006373 )(B127) 10007540 (E9) Log Front right 10006374 (B128) 10007541 (E10) Log Rear 10007410 (B140) 10007539 (E8) Log Top Left 10007543 (E12)
  • Page 43 DV360/580 Series Direct Vent Gas Fireplace DV360/580 (continued) Ref. Description DV360 DV580 Cable Ignitor - RN/RP 53194 53194 Thermopile - RN/RP 51827 51827 Pilot Top Convertible 10002266 10002266 Hood Pilot 3 way 10002385 10002385 35a. Pilot Orifice #65 (Nat.) 10002268 10002268 35b.

  • Page 44: Fuel Conversion Kits

    DV360/580 Series Direct Vent Gas Fireplace DV360/580 (continued) Ref. Description DV360 DV580 75a. Pilot Assembly SIT Top Conv. - EN 10002387 10002387 75b. Pilot Assembly SIT Top Conv. - EP 10002388 10002388 Sensing Electrode w/Cable EN/EP (not shown) 57885 57885...

  • Page 45: Optional Accessories

    DV360/580 Series Direct Vent Gas Fireplace Optional Accessories Method A Fan Kits Route the 6’ (1.8m) lead fitted to the unit to a conve- FK12 Fan Assembly niently located wall socket. 1. Open louvre assembly bottom. Method B 2. Install FK12 fan in back of unit between hearth sup- If the EB-1 receptacle box (Pt.

  • Page 46: Remote Controls

    Ceramic refractory panels are available to line the fire- box area. Decorative Bay Windows H102 Unit Kit Model rear ceramic support The bay window kit is available for the DV360 only. DV360 DV360CR (HT2CB0) 2/23/99 djt DV580 DV580CR (GACA4P0) Installation Take care when handling the refractory Remove the existing louvre assembly top.

  • Page 47: For Use In Mobile Homes: Model Dv360Rmh

    DV360/580 Series Direct Vent Gas Fireplace For Use in Mobile Homes: Model DV360RMH This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile home; it must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280, or Standard for Installation in Mobile Homes CAN/ CSA Z240 MH.
  • Page 48 DV360/580 Series Direct Vent Gas Fireplace 9a. Units with SIT valve (Refer to illustrations in the installation instructions supplied with the kit): a) Using a Torx T20 or slotted screwdriver, remove and save the three pressure regulator mount- ing screws (A), pressure regulator tower (B) and diaphragm (C).
  • Page 49 DV360/580 Series Direct Vent Gas Fireplace 10006357...
  • Page 50 DV360/580 Series Direct Vent Gas Fireplace 10006357...

  • Page 51: Warranty

    DV360/580 Series Direct Vent Gas Fireplace PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.

  • Page 52: Energuide

    Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) DV360RN DV360RP DV360EN DV360EP DV360RFN DV360RFP DV580RN 51.1 DV580RP 51.1 DV580EN 51.1 DV580EP 51.1 DV580RFN 51.1 DV580RFP 51.1 CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 •...

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