Table of Contents
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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING
PROPERTY DAMAGE, PER-
SONAL INJURY OR LOSS OF
LIFE.
FOR YOUR SAFETY
Installation and service must
f i r e - p a r t s . c o m
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL
GAS:
•
Do not try to light any
appliance.
•
Do not touch any electric
switch; do not use any phone in
your building.
•
Immediately call your gas
supplier from your neighbor's
phone. Follow the gas suppliers
instructions.
•
If you cannot reach your gas
supplier call the fire
department.
DO NOT STORE OR USE
GASOLINE OR OTHER FLAM-
MABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Direct Vent
Models:
Homeowner's Installation and
Operating Manual
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
DV360
DV580
C E RT I F I E D
20002261 2/04 Rev. 13
2261
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Table of Contents
Troubleshooting
Related Manuals for Majestic DV360
Summary of Contents for Majestic DV360
- Page 1 IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. C E RT I F I E D Vermont Castings, Majestic Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER...
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Page 2: Table Of Contents
Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a Vermont Castings, Majestic Products fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. -
Page 3: Installation & Operating Instructions
20 feet (610cm). See details in Venting Section. combustion of such fuels, contain chemicals known to * When you install your Vermont Castings, Majestic Products the State of California to cause cancer, birth defects fireplace in(D) Room divider or (E) Flat on wall corner positions and other reproductive harm. -
Page 4: Fireplace Dimensions
Vermont Castings Majestic Products DV360/580 Series Fireplace Dimensions (Installed as Top Vent) Rough Opening Depth Recessed Nailing Flange S - Rough Opening Width Rough Opening Height Electrical Gas Line Access f i r e - p a r t s . c o m Access Fig. - Page 5 Vermont Castings Majestic Products DV360/580 Series Fireplace Dimensions (Installed as Rear Vent) Rough Opening Depth Recessed Nailing Flange R - Rough Opening Width Rough Opening Height Electrical Gas Line Access Access f i r e - p a r t s . c o m Fig.
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Page 6: Clearance To Combustibles
Vermont Castings Majestic Products DV360/580 Series Clearance to Combustibles Top of unit to ceiling ......... 36” (914mm) Front of unit to combustibles ....36” (914mm) Appliance Top ............0” (0mm) Bottom ............. 0” (0mm) Side ............0” (0mm) Back ............0” (0mm) -
Page 7: Framing & Finishing
Vermont Castings Majestic Products DV360/580 Series Framing And Finishing Gas Specifications MAX. MIN. Check fireplace to make sure it is lev- INPUT INPUT elled and properly positioned. MODEL FUEL CONTROL B.T.U.H B.T.U.H. DV360RN Natural Gas Millivolt Hi/Lo 30,000 21,000 DV360RP... -
Page 8: Remote On/Off Switch Installation
Vermont Castings Majestic Products DV360/580 Series 1/2” Gas Supply Remote ON/OFF 1/2” NPT x 3/8” Flare Shut-off Switch Valve 3/8” Flex Line (from valve) FP1218 FP297a Fig. 7 Remote switch wiring diagram for R models. Fig. 6 Typical gas supply installation. -
Page 9: Optional Top Vent Application
CAUTION: Remove insulation. Insulation extends beyond opening in top of unit. Be sure The DV360/580 fireplace is shipped as a rear vent unit. to remove all insulation before complet- If the layout requires a top vent, convert the unit follow- ing conversion. -
Page 10: General Venting
Vermont Castings Majestic Products DV360/580 Series Deflector Top FP1031 FP1032 Fig. 14 Completed conversion. Fig. 12 DV580 only, remove deflector top. After conversion to top vent configura- tion, the 4” (102mm) flue pipe should be FP1032 concentric within the 7” (175mm) outer... -
Page 11: General Venting Information - Termination Location
Vermont Castings Majestic Products DV360/580 Series General Venting Information - Termination Location INSIDE CORNER DETAIL Fixed Fixed Closed Closed Fixed Operable Closed AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINATION AIR SUPPLY INLET CFM145a Canadian Installations US Installations A = Clearance above grade, veranda, porch, 12”... -
Page 12: General Information Assembling Vent Pipes
(Fig. 17) Only venting components manufactured by Vermont To make it easier to assembly the joints, we suggest Castings, Majestic Products may be used in Direct putting a lubricant (Vaseline or similar) on the male end Vent systems. -
Page 13: How To Use The Vent Graph
Vermont Castings Majestic Products DV360/580 Series How to Use the Vent Graph Rear Wall Vent Applications The Vent Graph should be read in conjunction with the When installed as a rear vent unit this appliance may be following vent installation instructions to determine the... -
Page 14: Vertical Sidewall Applications & Installation
Vermont Castings Majestic Products DV360/580 Series Step 4 Rear Wall Vent Installations Install the 4” (102mm) vent to the appliance collar and Step 1 secure with 3 sheet metal screws. Install the 7” Locate and cut the vent opening in the wall. - Page 15 Vermont Castings Majestic Products DV360/580 Series When vent termination exits through foundations less Example: According to the vent graph (Page 13) the than 20” (508mm) below siding outcrop, the vent pipe maximum horizontal vent length in a system with a 7¹⁄₂’...
- Page 16 Vermont Castings Majestic Products DV360/580 Series Step 2 1 + 2 + 3 + 4 = 270° Measure wall thickness and cut zero clearance sleeve parts to proper length (MAXIMUM 12” / 305mm). Assemble sleeve and attach to firestop with #8 sheet metal screws (supplied).
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Page 17: Below Grade Installation
Vermont Castings Majestic Products DV360/580 Series Step 5 Below Grade Installation Measure the horizontal length requirement including a When it is not possible to meet the required vent 2” (51mm) overlap, i.e. from the elbow to the outside terminal clearances of 12” (305mm) above grade level, wall face plus 2”... -
Page 18: Vertical Through-The-Roof Applications & Installation
Vermont Castings Majestic Products DV360/580 Series Do not back fill around snorkel. A clearance of at least 4” must be main- tained between the snorkel and the soil. Max. Height 40’ (12.2m) Min. Height 8’ (2.4m) If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. - Page 19 Vermont Castings Majestic Products DV360/580 Series Vertical Through-the-Roof Installation 1. Locate your fireplace. 2. Plumb to center of the (4”) flue collar from ceiling above and mark position. 3. Cut opening equal to 9³⁄₈” x 9³⁄₈” (240mm x 240mm). 4. Proceed to plumb for additional openings through the roof.
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Page 20: Twist Lock Venting Components
Vermont Castings Majestic Products DV360/580 Series Twist Lock Venting Components 7TDVRVT - Through the wall Rear Vent Termination Starter Kit - Model 7TDVSK-Sidewall Venting Starter Kit- Model 7TDVSKV-Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch... -
Page 21: Operating Instructions
Vermont Castings Majestic Products DV360/580 Series Operating Instructions Glass Information Window Frame Only glass approved by Vermont Cast- Assembly ings, Majestic Products should be used Fireplace on this fireplace. Front • The use of any non-approved replacement glass will void all product warranties. -
Page 22: Installation Of Logs
Lava Rock LOGS DV360 DV580 Log Front Left LG119 Log Front Right Fig. 45 DV360 log and ember placement. Log Rear Log Top Left Top logs must be placed properly onto notches. Log Top Center Left Log Top Center Right... -
Page 23: Ember Material Placement
Hi/Lo adjustment f i r e - p a r t s . c o m Fig. 49 Correct burner flame appearance for DV360 model. LG118 knob located near the centre of the gas control. (Fig. 46... -
Page 24: Lighting And Operating Instructions (Honeywell Gas Valve)
Vermont Castings Majestic Products DV360/580 Series Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. neighbor's phone. Follow the gas supplier's A. -
Page 25: Instructions For Rf Comfort Valve
Vermont Castings Majestic Products DV360/580 Series 7. If the manual switch is in the LOCAL position, the Instructions for RF Comfort Control Valve valve will be at the highest fixed pressure setting. The transmitter will control the fan only. The Comfort Control Valve allows remote control of temperature, fan and flame appearance. - Page 26 Vermont Castings Majestic Products DV360/580 Series Delay Timer Mode Pilot Assembly The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes.
- Page 27 Vermont Castings Majestic Products DV360/580 Series 2. Slide the Remote/Local switch to REMOTE and teach the valve a transmitter (refer to Item 6, page Auto Path 1). The Error Code will clear itself after approxi- mately 1¹⁄₂ minutes and return to normal operation.
- Page 28 Vermont Castings Majestic Products DV360/580 Series Comfort Valve system control sequence of operation with transmitter Set manual switch Five minute wait to local or remote period Light pilot burner Did the LED stop Review LED blinking? failure analysis Release pilotstat knob f i r e - p a r t s .
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Page 29: Troubleshooting Gas Control (Honeywell Gas Valve)
Vermont Castings Majestic Products DV360/580 Series Troubleshooting – Honeywell VS8421 Window Frame Assembly to be Removed Before Service Work START CHECK • Supply Line Hooked Up Gas Supply On • Shutoff Valve Open • Lockout Has Engaged. Wait 60 Seconds And Try Again. -
Page 30: Troubleshooting Gas Control (Sit 820 Millivolt Gas Valve)
Vermont Castings Majestic Products DV360/580 Series Trouble Shooting the Gas Control System SIT NOVA 820 Millivolt Valve Note: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front. -
Page 31: Fuel Conversion Instructions
Conversions must be completed by qualified personnel Fuel Conversion Instructions 2. Insure the rubber gasket (D) is properly positioned To convert the DV360/580 units for use with a different and install the new HI/LO pressure regulator assem- gas follow these instructions. Before proceeding, turn bly to the valve using the new screws (E) supplied control knob on valve to “OFF”... - Page 32 Vermont Castings Majestic Products DV360/580 Series 4. Remove air shutters from burner pan by removing NOTE: It is not necessary to remove the pilot tube shutter retaining screw then air shutter. (Fig. 59) for conversion. 5. Install air shutters supplied in kit on burner pan.
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Page 33: Installation Precautions
20003636 (DV360) and 20003638 (DV580) to convert 7/16” wrench. (Fig. 66) from Natural to LP and 20003635 (DV360) and 20003637 7. Install conversion orifice in place of orifice just f i r e - p a r t s . c o m (DV580) to convert from LP to Natural. - Page 34 Vermont Castings Majestic Products DV360/580 Series Shutter Burner Pan Retaining Screw Pilot Hood Index Air Shutter Marks Front View CO103 Pilot CO105 Bracket Fig. 67 Remove air shutter from burner pan. Fig. 69 Remove pilot hood. Shutter Retaining Burner Pan...
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Page 35: Maintenance
Vermont Castings Majestic Products DV360/580 Series Maintenance To obtain proper operation, it is imperative that the pilot Burner and Burner Compartment and burner’s flame characteristics are steady, not lifting It is important to keep the burner and the burner or floating. -
Page 36: Replacement Parts
- p a r t s . c o m 35a/b 24 a/b 25 a/b ¥ 68a,b 2261 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DV360/580 Ref. Description DV360 DV580... - Page 37 Vermont Castings Majestic Products DV360/580 Series DV360/580 (continued) Ref. Description DV360 DV580 Log Top Left Log Top Right Log Top Center Left Log Top Center Right Volcanic Rock 20000376 20000376 Ember (Package) 51915 51915 Lava Rock (Burner) 57897 57897 Burner Housing Assy - Nat.
- Page 38 Vermont Castings Majestic Products DV360/580 Series DV360/580 (continued) Ref. Description DV360 DV580 Pilot Top Convertible 10002266 10002266 Hood Pilot 3 way 10002385 10002385 35a. Pilot Orifice #65 (Nat.) 10002268 10002268 35b. Pilot Orifice #35 (LP) 10002269 10002269 Ignitor Piezo 20000062...
- Page 39 Vermont Castings Majestic Products DV360/580 Series Fuel Conversion Kits Natural Gas to LP DV360RN Kit #20002125 DV360RFN (Serial #’s starting at H11K0001282215) Kit #20004848 DV360RFN (Serial #’s up to H11K0001233783) Kit #20003636 DV580RN Kit # 20002130 DV580RFN (Serial #’s starting at I11K0001272002) Kit #20004850 DV580RFN (Serial #’s up to I11K0001272041)
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Page 40: Optional Accessories
Vermont Castings Majestic Products DV360/580 Series Optional Accessories Available Method A Fan Kits Route the 6’ (1.8m) lead fitted to the unit to a con- veniently located wall socket. FK12 Fan Assembly Method B 1. Open louvre assembly bottom. If the EB-1 receptacle box (Pt. #ZA1200) was correctly connected when the unit was installed, the 2. -
Page 41: Remote Controls
DV360 DV360CR Decorative Bay Windows DV580 DV580CR Take care when handling the refractory The bay window kit is available for the DV360 only. panels as they are fragile until held in Installation place and supported. Remove the existing louvre assembly top. - Page 42 f i r e - p a r t s . c o m...
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Page 43: Warranty
LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY Any part and/or component replaced under the provisions of this •... -
Page 44: Energuide
- p a r t s . c o m DV360RFN DV360RFP DV580RN 51.1 DV580RP 51.1 DV580RFN 51.1 DV580RFP 51.1 Vermont Castings, Majestic Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com...