Majestic Vermont Castings Chateau DVT38S2 Installation Instructions And Homeowner's Manual page 30

Chateau Decorative Gas Appliance
™
10. Install the conversion orifice.
11. Reinstall pilot hood. Be sure to align hood with index
tab.
12. Open the control panel and remove the cover by
removing two (2) screws. While holding the valve
cover plate with one hand, disconnect the wiring to
the switch and the pilot indicator. NOTE: Do not allow
the valve cover plate to hang from the pilot wires as
this could damage the wires. Remove the extension
knob(s). Replace the valve regulator.
13. Using the TORX T20 bit remove and discard the
three (3) pressure regulator mounting screws (A),
pressure regulator tower (B) and the spring and
diaphragm assembly (C). (Fig. 51)
Fig. 51 Remove valve regulator.
14. Insure the rubber gasket (D) is properly positioned
and install the new HI/LO pressure regulator assem-
bly to the valve using the new screws (E) supplied
with the kit. Tighten the screws securely. (Ref. torque
= in/lb) (Fig. 52)
15. Install the enclosed identification label (F) to the
valve body where it can easily be seen. (Fig. 52)
16. Regulator conversion complete.
17. Test for Leaks
•
Apply gas to the system and light the pilot.
•
With a soapy solution check for leaks around the
pilot assembly where the tube enters the pilot
assembly. Tighten fitting if necessary.
30
A
B
C
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E
F
Fig. 52 Replace regulator.
•
Light the main burner and check for leaks around
the new pressure regulator assembly. Tighten
screws if necessary.
•
With the main burner "ON" check for leaks around
the burner orifice. Be careful of the burner flame.
Tighten orifice if necessary.
•
With the main burner "ON" rotate the HI/LO knob
and verify proper burner operation.
18. Replace burner to original position.
19. Replace burner leg.
20. Replace burner tube and fettle.
21. Follow instructions on Page 22 to reinstall logs, lava
rock, volcanic rock and embers.
22. Replace glass frame.
Conversion complete.
Pilot Flame Adjustment
Typically, the top 3/8" or 1/2" of the thermopile should
be engulfed in the pilot flame. (Page 24, Fig. 46)
To adjust pilot burner:
1. Remove pilot adjustment cap located on valve.
2. Adjust pilot screw to provide properly sized
flame.
3. Replace pilot adjustment cap.
D
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