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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch;
• Do not use any phone in your
building.
• Immediately call your gas supplier
from your neighbor's phone. Follow
the gas suppliers instructions.
• If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Chateau™
Direct Vent Decorative
Gas Appliance
Model: DVT38, DVT44
Installation Instructions and
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
Homeowner's Manual
C E RT I F I E D
20006081 7/04 Rev.5
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Summary of Contents for Majestic Chateau DVT38
- Page 1 Direct Vent Decorative FOR YOUR SAFETY Gas Appliance Installation and service must be performed by a qualified Model: DVT38, DVT44 installer, service agency or the gas supplier. WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance.
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Page 2: Table Of Contents
Table of Contents Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a Vermont Castings, Majestic Products fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. -
Page 3: Installation & Operating Instructions
NOTE THE FOLLOWING: kit is used. 1 . This fireplace gives off high temperatures and should be The DVT38/44 has been approved for mobile home located out of high traffic areas and away from furniture and draperies. installations. -
Page 4: Fireplace Dimensions
(254mm) No drywall in this area, MUST use noncombustible wallboard such as Dura Rock. Valve box should not be left attached to the unit. Fig. 2 Fireplace specifications and framing dimensions for DVT38. Fireplace Dimensions - DVT44 11³⁄₄" Rough (298mm) 23¹⁄₈"... -
Page 5: Clearance To Combustibles
Vermont Castings, Majestic Products Chateau™ Clearance to Combustibles Appliance Top Standoffs ..........0” (0mm) Bottom ............0” (0mm) Side Standoffs .......... 0” (0mm) Back Standoffs .......... 0” (0mm) Venting Horizontal Termination through-a-side wall: Vertical Sections: Mantel Sides ..........2¹⁄₂” (64mm) Horizontal Sections: Top .......... -
Page 6: Framing & Finishing
Vermont Castings, Majestic Products Chateau™ other noncombustible face finish material desired Framing and Finishing when setting the depth of the framing. NOTE: The valve box assembly must be installed in 4. Attach the fireplace nailing flanges to the frame as the same room as the fireplace. -
Page 7: Final Finishing
Vermont Castings, Majestic Products Chateau™ Gas Specifications MAX. MIN. INPUT INPUT MODEL FUEL CONTROL B.T.U.H B.T.U.H. DVT38RN Natural Gas Millivolt 46,000 34,000 DVT38RP Propane Millivolt 46,000 36,000 12¹⁄₄" DVT38EN Natural Gas 24V Hi/Lo 46,000 34,000 (311mm) DVT38EP Propane 24V Hi/Lo... -
Page 8: Remote On/Off Switch
Vermont Castings, Majestic Products Chateau™ Remote ON/OFF Switch 1/2" NPT X 1/2" Flare Shut-off Valve 1/2" Gas Tight or Tinned Copper (from valve) 1/2" Gas Supply (Not provided) FP297A Gas Control Valve Fig. 9 Typical gas supply installation. FP1366 Always check for gas leaks with a mild Fig. -
Page 9: General Venting
Vermont Castings, Majestic Products Chateau™ General Venting Your fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only Vermont Castings, Majestic Products venting components specifically approved and PILOT labelled for this fireplace may be used. -
Page 10: General Venting Information - Termination Location
NOTE: 1. Local codes or regulations may require different clearances. 2. The special venting system used on Vermont Castings, Majestic Products Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and approved by the listing agency. -
Page 11: General Information Assembling Vent Pipes
Only venting components manufactured by Vermont shield. Remove four (4) screws securing top shield, Castings, Majestic Products can be used in Direct Vent install first pipe section and replace top shield. systems. -
Page 12: Horizontal Termination
Vermont Castings, Majestic Products Chateau™ proper sealing. Be sure to always attach straps on upper elbow to a structural framing member. For vertical installations, continue installing the pipe as required until pipe is installed up through the ceiling. At this point, you must install a firestop spacer. - Page 13 (Fig. 16) (DVT44) X = 7’3¹⁄₄” (2216mm) The vent graph showing the relationship between (DVT38) X = 6’9⁷⁄₈” (2080mm) vertical and horizontal side wall venting will help to determine the various dimensions allowable. Minimum clearance between vent pipes FP1237a and combustible materials is 3¹⁄₂”...
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Page 14: Sidewall Installation
Vermont Castings, Majestic Products Chateau™ • Vent Opening for Combustible Wall For each 45° elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 16¹⁄₄” (413mm) 18” (45cm). This does not apply if the 45° elbows are installed on the vertical part of the vent system. -
Page 15: Vertical Through-The-Roof Applications
Vermont Castings, Majestic Products Chateau™ STEP 5 Sealing firestop gaps with high temperature seal- ant will restrict cold air being drawn in around Tape the inner and outer flue collars of the fireplace fireplace. using UL approved metal adhesive tape to ensure the joints are sealed. - Page 16 12’ DVT44 - Natural or LP (3.7m) Use 6³⁄₄" or Greater Max. 20’ (6m) DVT38 - Natural or LP ’X’ Max. Height Use 5¹⁄₄" 40’ (12m) Min. Height 12’ (3.7m) Fresh Air Restrictor Plate Setting 30’...
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Page 17: Vertical Through-The-Roof Installation
Vermont Castings, Majestic Products Chateau™ Attic Installation Nails (4) Firestop Spacer Max. 8’ (2.4m) Joist 1 + 2 + 3 + 4 = 270° Ceiling Installation Joist Minimum 2’ (610mm) Before Any Elbow Firestop Spacer Nails (4) FP593 FP1245a Fig. 31 Installing firestop spacer. - Page 18 Vermont Castings, Majestic Products Chateau™ Support Structure Elbow Strap Min. 2’ (610mm) Elbow Strap (must be tight) Ceiling Hole Framing Angled Strap Angled Firestop Chimney Support Strap (must be tight) FP270/271 Fig. 33 Attach straps to a structural framing member.
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Page 19: Chimney Components
Vermont Castings, Majestic Products Chateau™ Chimney Components Component Description Model Number Horizontal Starter Kit Contains 24”-40” telescopic pipe* for minimum vertical SK8DVSK rise from collar pipe, 90° elbow, horizontal through-wall starter pipe, zero clearance sleeve, metal adhesive tape, sidewall termination and firestop. -
Page 20: Operating Instructions
Vermont operation. Castings, Majestic Products dealer and should After the initial cleaning process the glass should be only be installed by a licensed qualified service cleaned two or three times during each operating person. -
Page 21: Ceramic Refractory Installation
Vermont Castings, Majestic Products Chateau™ Fresh Air Restrictor Plate Adjustment Ceramic Refractory Installation 1. Remove the glass. The ceramic refractories are fragile and 2. Remove the logs, andirons and fettle. should be handled with care. Due to the 3. Remove one side refractory (right or left) and... -
Page 22: Log, Lava Rock And Ember Placement
For the DVT38, the log is placed the same, however the end will not come through the fettle. - Page 23 Vermont Castings, Majestic Products Chateau™ Log Rear F1 Log Top Middle F5 Log Top Left F6 Log Top Right LG294 Fig. 44 Place log rear onto rear log bracket. 9. Hold the log top right front to back with the narrower end toward the back.
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Page 24: Flame & Temperature Adjustment
(Figs. 50, 51, 52) If the flame patterns appear abnormal contact a qualified service provider for service and adjustment. SIT EN/EP LG316 SIT Top Convertible Fig. 52 DVT38 burner flame pattern. 3/8" - 1/2" FP1229a Fig. 50 Correct pilot flame appearance. 20006081... -
Page 25: Lighting And Operating Instructions (Standing Pilot Models)
Vermont Castings, Majestic Products Chateau™ Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lit instructions. -
Page 26: Lighting And Operating Instructions (Electronic Ignition Models)
Vermont Castings, Majestic Products Chateau™ Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) Warning: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life. -
Page 27: Troubleshooting
Vermont Castings, Majestic Products Chateau™ Troubleshooting the Gas Control System SIT NOVA 820 MILLIVOLT VALVE NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. Possible Causes Symptom Corrective Action 1. Spark ignitor will not light A. - Page 28 Vermont Castings, Majestic Products Chateau™ Troubleshooting the Gas Control System SIT 822 Valve with a Honeywell Electronic Ignitor START • Turn Gas Supply Off Check: • Line Voltage (120vac) • Low Voltage Transformer • Turn On/Off Switch (19.5 Minimum Vac) To Call For Heat "on"...
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Page 29: Fuel Conversion
Vermont Castings, Majestic Products Chateau™ Fuel Conversion Instructions the burner tube to the front of the burner assembly. WARNING! This conversion kit shall be installed Remove burner tube. by a qualified service agency in accordance with 4. Remove two (2) hex nuts holding the left burner leg. - Page 30 Vermont Castings, Majestic Products Chateau™ 10. Install the conversion orifice. 11. Reinstall pilot hood. Be sure to align hood with index tab. 12. Open the control panel and remove the cover by removing two (2) screws. While holding the valve cover plate with one hand, disconnect the wiring to the switch and the pilot indicator.
- Page 31 Vermont Castings, Majestic Products Chateau™ Table 1 Injector Orifice Size Matrix Conversion to Natural Gas Burner Orifice Input (BTU/hr) Kit # Model Front Part # Middle Part # Rear Part # Minimum Maximum 20006987 DVT38RP 30000513 30000338 30000337 36,000 46,000...
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Page 32: Maintenance
Vermont Castings, Majestic Products Chateau™ Maintenance Burner and Burner Compartment Typically, the top 3/8” to 1/2” of the thermopile/sensing electrode should be engulfed in the pilot flame. (Refer It is important to keep the burner and the burner to Page 24, Figure 48) compartment clean. -
Page 33: Replacement Parts
10a,b 9a,b 13c,d MVPV (BURNER) SENSE SPARK 12a,b 13a,b 12c,d 28a,b 6081 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVT38, DVT44 20006081... - Page 34 Vermont Castings, Majestic Products Chateau™ DVT38, DVT44 (continued) Ref. Description DVT38 DVT44 Log Set (Complete) 20006961 20006378 Log Rear F1 20006970 20006330 Log Right Front F2 20006971 20006331 Log Left Front F3 20006972 20006332 Log Top Right F4 20006333 20006333...
- Page 35 Vermont Castings, Majestic Products Chateau™ DVT38, DVT44 (continued) Ref. Description DVT38 DVT44 Thermopile 75” 20006148 20006148 Thermocouple 72” 20006149 20006149 16a. Electrode Ignitor 79” RN/RP 20006150 20006150 16b. Electrode Ignitor 79” EN/EP 20008059 20008059 Sensing Electrode 79” 20006151 20006151 Transformer...
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Page 36: Optional Accessories
Accessories Remote Controls Optional remote control units are available to control different functions of the appliance. Model Function(s) Controlled MRC1 On/ Off MRC2 On/ Off and Temperature MRC3 On/ Off and Temperature control with digital display and programmable 24- hour clock Wall-mounted Thermostat Control (For use in Canada ONLY) -
Page 37: Warranty
LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY •... - Page 38 CFM Specialty Home Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com...
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