Inline Fuel Filter - Buell 2002 X1 Handbook

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INLINE FUEL FILTER

GENERAL
See Figure 4-94. There is a replaceable inline fuel filter
between the fuel pump outlet at the fuel tank and the fuel rail
assembly.
Replace the filter canister every 25,000 miles (40,000 km).
REMOVAL/INSTALLATION
1 1
WARNING WARNING
The gasoline in the fuel supply line downstream of the
fuel pump is under high pressure (49 psi [338 kPa]). To
avoid an uncontrolled discharge or spray of gasoline,
always purge the system of high pressure gas before
removing fuel tank. Gasoline is extremely flammable and
highly explosive. Inadequate safety precautions could
result in death or serious injury.
1. Purge fuel line and remove fuel tank. See
TANK.
2. See Figure 4-94. Cut two cable ties that secure fuel filter
to bracket.
3. Wrap a shop towel around the fuel filter.
1 1
WARNING WARNING
A small amount of gasoline will drain from the fuel line
when the filter is removed. Thoroughly wipe up any spilt
fuel immediately. Dispose of rags in a suitable manner.
Gasoline is extremely flammable and highly explosive.
Inadequate safety precautions could result in death or
serious injury.
4. See Figure 4-94. Remove hose clamps from both sides
to detach filter.
5. Position new filter in bracket with arrow pointing in direc-
tion of fuel flow. Install two cable ties around filter and
bracket. NOTE: If bracket was removed for any reason,
tighten bolt to 30-33 ft-lbs (41-45 Nm).
1 1
WARNING WARNING
Always make sure fuel hoses are seated against the
component they connect to and that hose clamps are
properly tightened and positioned on straight section of
fitting and not on the fitting barb. Failure to comply may
result in fuel leakage which could result in death or seri-
ous injury.
The barb is the larger outside diameter portion (bump) on the
fuel fitting.
6. Install new filter with two new hose clamps. Arrow on fil-
ter must be pointing in direction of fuel flow. Make sure to
push fuel hoses all the way on to fittings and position
hose clamp on fitting side of barb.
7. Install fuel tank. See 4.37 FUEL
8. Pressurize fuel system and check for leaks.
4-106
4.37 FUEL
NOTE
TANK.
b0800x4x
7
1. Cable Ties (2)
2. Hose Clamps (2)
3. Fuel Filter
4. Bracket
5. Bolt
6. From Fuel Tank
7. To Fuel Rail Assembly
Figure 4-94. Inline Fuel Filter
4.39
5
2
3
6
1
4
2002 Buell X1: Fuel System