Buell 2002 X1 Handbook page 170

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REMOVAL/DISASSEMBLY
NOTE
Oil pump can be removed with engine in frame and without
removing gearcase cover.
1.
Drain oil tank. See
1.6 ENGINE LUBRICATION SYS-
TEM.
2.
See
Figure 3-54.
Disconnect feed hose (3).
3.
Remove clamp (6) from filter hose. Detach oil filter hose
connection (5).
NOTE
Loosen nut on oil filter hose connection (5) and then remove
pressurized hose.
4.
Carefully remove mounting screws and washers (1).
Pump will drop with screws removed. Discard mounting
gasket.
5.
Remove clamp and detach return hose connection (4).
7068
2
3
1
1.
Mounting Screw and Washer (2)
2.
Cover TORX Screw (2)
3.
Feed Hose Connection
4.
Return Hose Connection
5.
Oil Filter Hose Connection
6.
Clamp
Figure 3-54. Oil Pump Hardware
6.
See
Figure 3-55.
Remove cover TORX screws (2). Lift
cover (6) off body (12). Remove and discard O-ring (14).
7.
Slide both pieces of gerotor feed set (7), separator plate
(8) and both pieces of gerotor scavenge set (9) off gear
shaft (11).
8.
Remove and discard retaining ring (16). Remove thrust
washer (15) and gear shaft (11).
3-38
4
6
1
5
2
b0508x3x
10
11
12
14
16
9
8
7
5
6
2
1
1.
Mounting Screw (2)
2.
Cover TORX Screw (2)
3.
Washer (2)
4.
Oil Filter Mount Connector
5.
Feed Hose Connector
6.
Cover
7.
Gerotor Feed Set
8.
Gerotor Separator Plate
9.
Gerotor Scavenge Set
10. Mounting Gasket
11. Gear Shaft
12. Body
13. Return Hose Elbow Connector
14. O-Ring
15. Thrust Washer
16. Retaining Ring
Figure 3-55. Oil Pump
13
15
4
3
2002 Buell X1: Engine

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