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Dell 5130cn Service Manual

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Table of Contents
Dell 5130cn Finisher
10 Jun 2009

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  • Page 1 Dell 5130cn Finisher 10 Jun 2009...
  • Page 3 Version record Refer to the portion indicated by change bar in each section. Also refer to the reasons in table below. Version Issue date Note March 31, 2009 issued issued Introduction - The illustration was reviewed by the externals change. - The illustration was changed or added.

  • Page 4: Table Of Contents

    Introduction CONTENTS Cautions ..........................i 1. About this manual......................ii 2. Marks giving caution......................ii 3. Related documents......................ii 4. Safety ..........................iii 4.1 Power source ............................iii 4.2 Driving units ............................iv 4.3 Warning/caution labels..........................v Unpacking the Finisher......................vi Finisher Service Manual Version 3 2009.07.03...

  • Page 5: Cautions

    Operation contents of this document may be subject to modification without notice. Dell Inc. will not assume responsibility for accidental or incidental damages resulting from technical or editorial errors or omissions in this manual, the issue of this manual, the execution of descriptions in this manual, or the use of this manual.

  • Page 6: About This Manual

    1. About this manual This manual is a standard service manual of Dell Inc. containing information required for maintenance of this finisher. 2. Marks giving caution Maintenance operations requiring special cautions or additional information regarding descriptions in this manual are presented as "Warning," "Caution," or "Note," depending on their nature.

  • Page 7: Safety

    4. Safety To prevent possible accidents during maintenance operation, you should observe strictly the "Warning" and "Caution" information in this manual. Avoid dangerous operations and operations out of the scope of this manual. Various processes not covered by this manual may be required in actual operations, and should be performed carefully, always giving attention to safety.

  • Page 8: Driving Units

    4.2 Driving units When servicing gears or other driving units, be sure to turn off the power switch and unplug the power cord. Drive them manually when required. Do not do the print work removing the cover of the finisher to confirm the operation of driving part.

  • Page 9: Warning/Caution Labels

    4.3 Warning/caution labels Warning labels and caution labels are attached to this finisher to prevent accidents Check those labels for their peeling or stains when servicing the finisher. Tbt00503KC Finisher Service Manual Version 3 2009.07.03...

  • Page 10: Unpacking The Finisher

    Unpacking the Finisher The finisher must be carried horizontally with three or more persons. Take extreme care to avoid personal injuries. Check visually the finisher for evidence of any damages. Peel all tapes off the finisher. Tbt00504KA Finisher Service Manual Version 2 2009.06.10...
  • Page 11 Tbt00505KA Finisher Service Manual Version 2 2009.06.10...
  • Page 12 TABLE OF CONTENTS Chapter 1 Troubleshooting ............1 - 1 (Dell 5130cn Service Manual) Chapter 2 Operation of Diagnostic ..........2 - 1 (Dell 5130cn Service Manual) Chapter 3 Removal and Replacement Procedures ............3 - 1 Chapter 4 Plug/Jack(P/J) Connector Locations..............4 - 1 Chapter 5 Parts List..............
  • Page 13 Chapter 3 Removal and Replacement Procedures (RRPs) Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS 1. Removal and Replacement Procedures (RRPs) ............3 - 1 1.1 Before Starting Service Procedure ....................3 - 1 1.2 General Notes........................... 3 - 2 Removal Flows ........................3 - 3 Replacement Flows ......................3 - 4 2.
  • Page 14 Chapter 3 Removal and Replacement Procedures (RRPs) Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS Finisher Service Manual Version 3 2009.07.03...

  • Page 15: Removal And Replacement Procedures (Rrps)

    Chapter 3 Removal and Replacement Procedures (RRPs) 1. Removal and Replacement Procedures (RRPs) 1.1 Before Starting Service Procedure - Start the procedure after turning off the power, and removing the power cord from the outlet. - Do not apply excessive force to parts to avoid functional damage. - Since various types of screws are used, ensure that the right screws are used in their right positions.

  • Page 16: General Notes

    Chapter 3 Removal and Replacement Procedures (RRPs) 1.2 General Notes - The string "(PL X.Y.Z)" appended to the part name in the procedure denotes that the part correto the plate (PL) "X.Y", item "Z" of the Engineering Parts list, and its shape and fitting position can be checked in the Engineering Parts list.

  • Page 17: Removal Flows

    Chapter 3 Removal and Replacement Procedures (RRPs) Removal Flows The components not connected with arrows in the flow below can be removed independently. Finisher Removal Flow KIT TRAYSTACKER (Removal 1) KIT FINISHERASSY(Removal 2) TRANSPORTASSYA4 (Removal 3) KIT CHUTEASSYLOWER H-TRA, KIT COVERASSYTOPH-TRA(Removal 4) COVERASSYFRONT (Removal 5) COVER FRONT (Removal 6) HOLDERASSYSTAPLERA4 (Removal 7)

  • Page 18: Replacement Flows

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement Flows The components not connected with arrows in the flow below can be replaced independently. Finisher Replacement Flow PWBAMAINA4FIN (Replacement 1) HOLDER CARTRIDGE (Replacement 12) COVERASSYFRONT DOOR (Replacement 13) COVER REAR (Replacement 2) Closing COVERASSYFRONT DOOR LVPSASSY(Replacement 3) BRACKETASSYINTERLOCK (Replacement 4)
  • Page 19 Chapter 3 Removal and Replacement Procedures (RRPs) Blank Page Finisher Service Manual 3 - 5 Version 1 2009.03.31...

  • Page 20: Removal Steps

    Chapter 3 Removal and Replacement Procedures (RRPs) 2. Removal Steps Removal 1 KIT TRAY STACKER (PL14.1.98) When performing the following step, use caution not to damage the GUIDE TAMPERs. GUIDE TAMPER 1)-2 1)-1 1)-1 Tbt03501KB Remove the TRAY STACKER (PL14.1.2) from the FINISHER ASSY by releasing the two hooks of the TRAY STACKER.
  • Page 21 Chapter 3 Removal and Replacement Procedures (RRPs) Blank Page Finisher Service Manual 3 - 7 Version 1 2009.03.31...

  • Page 22: Removal 2 Kit Finisher Assy (Pl14.1.99)

    Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 KIT FINISHER ASSY (PL14.1.99) In the following steps, the details of Step 1 are omitted because they are described earlier in this chap- ter. Go to the step in parentheses to execute the necessary steps, and then go to Step 2 onward. Remove the TRAY STACKER.
  • Page 23 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 KIT FINISHER ASSY (PL14.1.99) 3)-2 3)-1 4)-2 4)-1 Tbt03502KB Remove the COVER CONNECTOR (PL14.1.5) from the FINISHER ASSY by releasing the hook of the COVER CONNECTOR. Remove the COVER CONNECTOR2 (PL14.1.4) from the FINISHER ASSY by releasing the hook of the COVER CONNECTOR2.
  • Page 24 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 KIT FINISHER ASSY (PL14.1.99) 6)-1 6)-1 6)-2 8)-1 8)-2 8)-1 Tbt03503KB Disengage the connectors (P/J8987) of the TRANSPORT ASSY A4 (PL14.2.1) from the FIN- ISHER ASSY. Remove the clamp that fixes the harness of the TRANSPORT ASSY A4 to the FINISHER ASSY. Disengage the connectors (P121/CN4) of the HARNESS ASSY IF A4FIN (PL14.11.7) from the printer.

  • Page 25: Removal 3 Transport Assy A4 (Pl14.2.1)

    Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 KIT FINISHER ASSY (PL14.1.99) Tbt03504KB Remove the FINISHER from the printer by lifting it slightly with one hand on the bottom of the COVER ASSY FRONT (PL 14.3.5) and the other hand on the handle. Go to the next removal step: Removal 3 TRANSPORT ASSY A4 (PL14.2.1), Removal 5 COVER ASSY FRONT (PL14.3.5),...
  • Page 26 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 3 TRANSPORT ASSY A4 (PL14.2.1) In the following steps, the details of Steps 1 and 2 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 3 onward. Remove the TRAY STACKER.
  • Page 27 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 3 TRANSPORT ASSY A4 (PL14.2.1) Tbt03506KB Slide the TRANSPORT ASSY A4 toward the FINISHER ASSY until the two tabs on the TRANS- PORT ASSY A4 are disengaged from the printer, and then remove the TRANSPORT ASSY upward from the printer.
  • Page 28 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 4 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98), KIT COVER ASSY TOP H- TRA (PL14.2.99) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter.
  • Page 29 Chapter 3 Removal and Replacement Procedures (RRPs) Blank Page Finisher Service Manual 3 - 15 Version 1 2009.03.31...
  • Page 30 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 5 COVER ASSY FRONT (PL14.3.5) In the following steps, the details of Steps 1 and 2 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 3 onward. Remove the TRAY STACKER.
  • Page 31 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 5 COVER ASSY FRONT (PL14.3.5) 5)-1 5)-2 Tbt03509KA Open the COVER ASSY FRONT DOOR (PL14.3.6). Remove the KNOB ASSY EXIT from the ROLL ASSY DRIVE EXIT (PL14.7.12) by removing the one screw (sliver, flanged, tapping, 6mm). Continues to the next page.

  • Page 32: Removal 6 Cover Front (Pl14.3.7)

    Chapter 3 Removal and Replacement Procedures (RRPs) Removal 5 COVER ASSY FRONT (PL14.3.5) 6)-2 6)-1 6)-1 6)-1 6)-1 Tbt03510KA Remove the COVER ASSY FRONT from the FINISHER ASSY by removing the four screws (silver, flanged, 8mm). Go to the next removal step: Removal 6 COVER FRONT (PL14.3.7), Removal 7 HOLDER ASSY STAPLER A4 (PL14.8.19), Removal 8 BRACKET ASSY INTERLOCK (PL14.10.1),...
  • Page 33 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 6 COVER FRONT (PL14.3.7) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward.
  • Page 34 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 7 HOLDER ASSY STAPLER A4 (PL14.8.19) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward.
  • Page 35 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 8 BRACKET ASSY INTERLOCK (PL14.10.1) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward.
  • Page 36 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 9 LVPS ASSY (PL14.10.10) Use a wrist strap to protect the PWB from electrostatic damage. In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter.
  • Page 37 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 9 LVPS ASSY (PL14.10.10) Tbt03515KB Disengage the two sets of connectors (P/J590, 591) of the LVPS ASSY (PL14.10.10). Remove the five screws (silver, flanged, 6mm) that fix the LVPS ASSY to the FINISHER ASSY. Remove the LVPS ASSY from the FINISHER ASSY.

  • Page 38: Removal 10 Cover Rear (Pl14.3.3)

    Chapter 3 Removal and Replacement Procedures (RRPs) Removal 10 COVER REAR (PL14.3.3) In the following steps, the details of Steps 1 and 2 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 3 onward. Remove the TRAY STACKER.
  • Page 39 Chapter 3 Removal and Replacement Procedures (RRPs) Removal 11 PWBA MAIN A4FIN (PL14.4.12) Use a wrist strap to protect the PWB from electrostatic damage. In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter.

  • Page 40: Removal 12 Holder Cartridge (Pl14.8.21)

    Chapter 3 Removal and Replacement Procedures (RRPs) Removal 12 HOLDER CARTRIDGE (PL14.8.21) Open the COVER ASSY FRONT DOOR (PL14.3.6). Tbt03518KA Pull out the HOLDER CARTRIDGE (PL14.8.21) from the FINISHER ASSY. Finisher Service Manual 3 - 26 Version 1 2009.03.31...

  • Page 41: Removal 13 Cover Assy Front Door (Pl14.3.6)

    Chapter 3 Removal and Replacement Procedures (RRPs) Removal 13 COVER ASSY FRONT DOOR (PL14.3.6) Open the COVER ASSY FRONT DOOR (PL14.3.6). Tbt03538KA Remove the four screws (silver, flanged, tapping, 8mm) that fix the COVER ASSY FRONT DOOR to the FINISHER ASSY. Remove the COVER ASSY FRONT DOOR from the FINISHER ASSY.

  • Page 42: Replacement Steps

    Chapter 3 Removal and Replacement Procedures (RRPs) 4. Replacement Steps Replacement 1 PWBA MAIN A4FIN (PL14.4.12) Use a wrist strap to protect the PWB from electrostatic damage. (P8987) (P8988) (P8989) (P8986) (P8983) (P8984) (P8980) (P8982) (P8990) (P8373) 1)-2 1)-1 1)-2 1)-2 1)-2 1)-2...

  • Page 43: Replacement 2 Cover Rear (Pl14.3.3)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 2 COVER REAR (PL14.3.3) 1)-1 1)-2 1)-2 1)-2 1)-2 Tbt03520KB Replace the COVER REAR to the FINISHER ASSY, and then secure with the four screws (silver, flanged, 8mm). Secure the HARNESS ASSY IF A4FIN to the COVER REAR with the clamp. Go to the next replacement step: Replacement 10 KIT FINISHER ASSY (PL14.1.99) Finisher Service Manual...

  • Page 44: Replacement 3 Lvps Assy (Pl14.10.10)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 3 LVPS ASSY (PL14.10.10) Use a wrist strap to protect the PWB from electrostatic damage. Tbt03521KB Replace the LVPS ASSY to the FINISHER ASSY, and then secure with the five screws (silver, flanged, 6mm).
  • Page 45 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 3 LVPS ASSY (PL14.10.10) 3)-1 3)-2 3)-2 3)-2 3)-2 Tbt03522KA Replace the COVER RH to the FINISHER ASSY, and then secure with the four screws (silver, flanged, 8mm). Go to the next replacement step: Replacement 7 COVER ASSY FRONT (PL14.3.5) Finisher Service Manual 3 - 31...

  • Page 46: Replacement 4 Bracket Assy Interlock (Pl14.10.1)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 4 BRACKET ASSY INTERLOCK (PL14.10.1) 1)-1 1)-2 1)-2 Tbt03523KA Mate the two holes of the BRACKET ASSY INTERLOCK with the bosses of the FINISHER ASSY, and then secure with the two screws (silver, flanged, 6mm). Engage the connectors (P/J8889) of the SWITCH.

  • Page 47: Replacement 5 Holder Assy Stapler A4 (Pl14.8.19)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 5 HOLDER ASSY STAPLER A4 (PL14.8.19) Tbt03524KB When performing the following steps, use caution not to drop the HOLDER ASSY STA- PLER A4. Fit the notch of the HOLDER ASSY STAPLER A4 with the loosened screws, and then mate the two holes of the HOLDER ASSY STAPLER A4 with the bosses of the FINISHER ASSY.

  • Page 48: Replacement 6 Cover Front (Pl14.3.7)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 6 COVER FRONT (PL14.3.7) 2)-1 2)-2 2)-2 2)-2 2)-2 1)-1 1)-2 Tbt03525KA Mate the hole of the BRACKET COVER FRONT with the boss of the COVER FRONT, and then secure with the one screw (silver, flanged, tapping, 8mm). Mate the four holes of the COVER ASSY FRONT DOOR with the bosses of the COVER FRONT, and then secure with the four screws (silver, flanged, tapping, 8mm).
  • Page 49 Chapter 3 Removal and Replacement Procedures (RRPs) Blank Page Finisher Service Manual 3 - 35 Version 1 2009.03.31...

  • Page 50: Replacement 7 Cover Assy Front (Pl14.3.5)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 7 COVER ASSY FRONT (PL14.3.5) 1)-1 1)-2 1)-2 1)-2 1)-2 Tbt03526KA Replace the COVER ASSY FRONT to the FINISHER ASSY, and then secure with the four screws (silver, flanged, 8mm). Continues to the next page. Finisher Service Manual 3 - 36 Version 1 2009.03.31...
  • Page 51 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 7 COVER ASSY FRONT (PL14.3.5) 2)-2 2)-1 Tbt03527KA Replace the KNOB ASSY EXIT to the ROLL ASSY DRIVE EXIT, and then secure with the one screw (sliver, flanged, tapping, 6mm). Close the COVER ASSY FRONT DOOR. Continues to the next page.
  • Page 52 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 7 COVER ASSY FRONT (PL14.3.5) 4)-2 4)-1 Tbt03528KB Replace the COVER GUIDE TRAY to the FINISHER ASSY, and then secure with the two hooks. Go to the next replacement step: Replacement 10 KIT FINISHER ASSY (PL14.1.99) Finisher Service Manual 3 - 38 Version 3 2009.07.03...

  • Page 53: Replacement 8 Kit Chute Assy Lower H-Tra (Pl14.2.98)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 8 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98), KIT COVER ASSY TOP H-TRA (PL14.2.99) Tbt03529KB Mate the pivots of the COVER ASSY TOP H-TRA into the U-shaped notches on the CHUTE ASSY LOWER H-TRA so that the flat surfaces of the pivots become parallel with the notches. Swing down the COVER ASSY TOP H-TRA.
  • Page 54 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 9 TRANSPORT ASSY A4 (PL14.2.1) Tbt03530KB Mate the two tabs on the TRANSPORT ASSY A4 with the holes on the printer. Continues to the next page. Finisher Service Manual 3 - 40 Version 2 2009.06.10...

  • Page 55: Replacement 10 Kit Finisher Assy (Pl14.1.99)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 9 TRANSPORT ASSY A4 (PL14.2.1) Tbt03531KB Align the two notches on the BRACKET ASSY GUIDE ADD with the bosses on the TRANSPORT ASSY A4 and let the hooks of the TRANSPORT ASSY A4 catch the BRACKET ASSY GUIDE ADD.
  • Page 56 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 KIT FINISHER ASSY (PL14.1.99) When performing the following step, ensure that the two studs on the FINISHER ASSY are mated with the holes on the printer. Tbt03532KB Replace the FINISHER ASSY to the printer by lifting it slightly with one hand on the bottom of the COVER ASSY FRONT and the other hand on the handle on the COVER REAR so that the right- hand notch on the FINISHER ASSY fits onto the BRACKET GUIDE on the TRANSPORT ASSY Continues to the next page.
  • Page 57 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 KIT FINISHER ASSY (PL14.1.99) Tbt03533KB Secure the HARNESS ASSY IF A4FIN to the printer with the clamp. Engage the connectors (P121/CN4) of the HARNESS ASSY IF A4FIN to the printer. Secure the harness of the TRANSPORT ASSY A4 to the FINISHER ASSY with the clamp. Engage the connectors (P/J8987) of the TRANSPORT ASSY A4 to the FINISHER ASSY.
  • Page 58 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 KIT FINISHER ASSY (PL14.1.99) 7)-1 7)-2 6)-1 6)-2 Tbt03534KB Insert the two tabs on the COVER CONNECTOR2 into the COVER REAR, and then secure with the hook. Insert the two tabs on the COVER CONNECTOR into the COVER REAR, and then secure with the hook.

  • Page 59: Replacement 11 Kit Tray Stacker (Pl14.1.98)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 KIT FINISHER ASSY (PL14.1.99) 8)-2 8)-2 8)-1 Tbt03539KA Engage the AC OUTLET of the CABLE ASSY POWER A4FIN to the printer, and then route the CABLE ASSY POWER A4FIN along the harness guide of the printer. Go to the next replacement step: Replacement 11 KIT TRAY STACKER (PL14.1.98) Finisher Service Manual...
  • Page 60 Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 11 KIT TRAY STACKER (PL14.1.98) When performing the following step, use caution not to damage the GUIDE TAMPERs. GUIDE TAMPER 1)-1 1)-2 Tbt03535KB Replace the TRAY STACKER to the CARRIAGE ASSY (PL14.9.16) on the FINISHER ASSY, and then secure with the two hooks.

  • Page 61: Replacement 12 Holder Cartridge (Pl14.8.21)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 12 HOLDER CARTRIDGE (PL14.8.21) Tbt03536KA Insert the HOLDER CARTRIDGE into the FINISHER ASSY. Close the COVER ASSY FRONT DOOR. Finisher Service Manual 3 - 47 Version 1 2009.03.31...

  • Page 62: Replacement 13 Cover Assy Front Door (Pl14.3.6)

    Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 13 COVER ASSY FRONT DOOR (PL14.3.6) 1)-1 1)-2 1)-2 1)-2 1)-2 Tbt03540KA Mate the four holes of the COVER ASSY FRONT DOOR with the bosses of the COVER FRONT, and then secure with the four screws (silver, flanged, tapping, 8mm). Close the COVER ASSY FRONT DOOR.
  • Page 63 Chapter 4 Plug/Jack(P/J) Connector Locations Chapter 4 Plug/Jack(P/J) Connector Locations CONTENTS 1. Connector [P (plug) / J (jack)]..................4 - 1 1.1 List of P/J ............................4 - 1 1.2 FINISHER P/J layout diagram ......................4 - 2 Finisher Service Manual Version 1 2009.03.31...
  • Page 64 Chapter 4 Plug/Jack(P/J) Connector Locations 1. Connector [P (plug) / J (jack)] List of P/J Finisher Coordinates Remarks G-126 Connects LVPS ASSY and CABLE ASSY POWER A4FIN G-123 Connects LVPS ASSY and HARNESS ASSY LVPS A4FIN 8373 I-144 Not Connect 8863 I-108 Connects MOTOR ASSY PM HTU and HARNESS ASSY HTU A4FIN...
  • Page 65 Chapter 4 Plug/Jack(P/J) Connector Locations FINISHER P/J layout diagram [Horizontal Transport] 8863 8864 Tbt04100KA Finisher Service Manual 4 – 2 Version 1 2009.03.31...
  • Page 66 Chapter 4 Plug/Jack(P/J) Connector Locations 8882 8883 8881 8884 8880 8887 8886 Tbt04101KB Finisher Service Manual 4 – 3 Version 2 2009.06.10...
  • Page 67 Chapter 4 Plug/Jack(P/J) Connector Locations 8869 8889 8876 8873 8874 8877 8879 8870 8872 8871 8878 8885 8988 8989 8987 8986 AC OUTLET 8983 8984 8980 8982 8990 8373 Tbt04102KB Finisher Service Manual 4 – 4 Version 2 2009.06.10...
  • Page 68 Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS 1. Overview........................6 - 1 1.1 Configuration............................. 6 - 1 2. Paper Feeding ......................6 - 2 2.1 Paper Path ............................6 - 2 2.2 Layout of Paper Path ........................6 - 3 2.3 Feeding in Horizontal Transport (H-TRA) ..................
  • Page 69 Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS Finisher Service Manual Version 3 2009.07.03...

  • Page 70: Overview

    Chapter 6 Principles of Operation 1. Overview The Finisher is a device that finishes the sheets ejected by the Printer with post-processing such as stapling, sorting, and stacking, and then deposits them in its Stacker Tray. 1.1 Configuration The Finisher consists of the following blocks: - Horizontal Transport (hereinafter, H-TRA) Relays the sheets ejected from the Printer to the Finisher.

  • Page 71: Paper Feeding

    Chapter 6 Principles of Operation 2. Paper Feeding 2.1 Paper Path Printer Horizontal Transport (H-TRA) Motor drive / Ent Roll / Exit Roll X-port Motor drive / Ent Roll / Exit Roll Staple / Compile Tray Tamping Motor drive / Eject Roll / Eject Pinch Roll Stacker Tray Tbt06101KA...

  • Page 72: Layout Of Paper Path

    Chapter 6 Principles of Operation 2.2 Layout of Paper Path : Paper transfer Eject Roll [Compile Tray] : Paper sensors Eject Pinch Roll [Compile Tray] Exit Roll [X-port] Stacker Tray Compile Exit Sensor [X-port] Ent Roll [X-port] Exit Roll [H-TRA] Ent Roll [H-TRA] Compile Tray No Paper Sensor [Compile Tray]...

  • Page 73: Feeding In Horizontal Transport (H-Tra)

    Chapter 6 Principles of Operation 2.3 Feeding in Horizontal Transport (H-TRA) The sheet coming in from the Exit section of the Printer is fed to the X' port by the ROLL ASSY ENT (PL 14.2.24) and the ROLL ASSY EXIT (PL 14.2.26) rotatably driven by the MOTOR ASSY PM HTU (PL 14.2.16) via the Belt.

  • Page 74: Feeding In X' Port

    Chapter 6 Principles of Operation 2.4 Feeding in X' port The sheet coming in from the H-TRA is fed to the Compile Tray by the ROLL ASSY DRIVE ENT (PL 14.7.11) and the ROLL ASSY DRIVE EXIT (PL 14.7.12) rotatably driven by the DRIVE ASSY TRANS (PL 14.7.16) via the Belt.

  • Page 75: Feeding In Compile Tray

    Chapter 6 Principles of Operation 2.5 Feeding in Compile Tray While the GUIDE PAPER 240 (PL 14.5.38) slides out toward the Stacker Tray, driven by the MOTOR ASSY EJECT (PL 14.5.6), the ROLLER ASSY EJECT PINCH (PL 14.6.3) retracts upward to allow the sheet to come in from the X' port.

  • Page 76: Ejection To Stacker Tray

    Chapter 6 Principles of Operation 2.6 Ejection to Stacker Tray When the processing as stapling or tamping is completed in the Compile Tray, the ROLLER ASSY EJECT PINCH (PL 14.6.13) is lowered by the torque of the MOTOR ASSY EJECT (PL 14.5.6) and the spring pressure of the SPRING PINCH (PL 14.6.2) to guide the sheet to the point between the ROLLER EJECT PINCH (PL 14.6.16) and the ROLLER ASSY EJECT (PL 14.6.31).

  • Page 77: Functions Of Major Functional Components

    Chapter 6 Principles of Operation 3. Functions of Major Functional Components 3.1 H-TRA 3.1.1 Major Components and Their Functions - HTU H-XPORT OPEN SENSOR (PL 14.2.36) A sensor for detecting whether the COVER ASSY TOP of the H-TRA is open. (COVER open: Sensor beam received) - MOTOR ASSY PM HTU (PL 14.2.14) A motor that drives the belt for paper feeding in the H-TRA.

  • Page 78: X' Port

    Chapter 6 Principles of Operation 3.2 X' port 3.2.1 Major Components and Their Functions - COMPILE EXIT SENSOR (PL 14.7.9) A sensor for detecting the presence of the paper in the X' port based on the change of its actuator position.

  • Page 79: Compile Tray

    Chapter 6 Principles of Operation 3.3 Compile Tray 3.3.1 Major Components and Their Functions - SOLENOID ASSY (PL 14.6.20) A solenoid that lowers the ARM ASSY PADDLE onto the sheet fed from the X' port, allowing the rotating PADDLE SUB to align the sheet to the flange of the Compile Tray. SOLENOID ASSY: OFF SOLENOID ASSY: ON PADDLE SUB...
  • Page 80 Chapter 6 Principles of Operation - COMPILE TRAY NO PAPER SENSOR (PL 14.8.13) Detects the presence of the paper in the Compile Tray based on the change of its actuator position. (Paper present: Sensor beam received) - FRONT TAMPER HOME SENSOR (PL 14.8.9) A sensor for detecting that the GUIDE TAMPER FRONT A4 (PL 14.8.4) is at its home position.

  • Page 81: Operations In Compile Tray

    Chapter 6 Principles of Operation 3.3.2 Operations in Compile Tray In the Compile Tray, the sheets fed from the X' port undergo the tamping operation for alignment with respect to width direction, and the offset stacking operation for placing the sets of sheets staggered in the Stacker Tray.

  • Page 82: Offset Stacking

    Chapter 6 Principles of Operation 3.3.2.2 Offset Stacking Offset stacking staggers the position where the ejected sheets land on the Stacker Tray to help separate the stack of sheets into groups such as jobs or collated sets. Center of Stacker Tray Front Side Rear Offset Front Offset...

  • Page 83: Sheet/Envelope Select Lever

    Chapter 6 Principles of Operation 3.3.2.3 Sheet/Envelope Select Lever The Sheet/Envelope Select Lever can be switched to the "Sheet Mode" or "Envelope Mode" position depending on the print media to be used. In the "Sheet Mode", the sheet exits to the Stacker Tray without contacting the Select Lever. Paper Sheet/Envelope Select Lever (Sheet Mode)
  • Page 84 Chapter 6 Principles of Operation Envelope Sheet/Envelope Select Lever (Sheet Mode) Stacker Tray (Sheet Mode Position) Sheet/Envelope Select Lever (Envelope Mode) Envelope Envelope Sheet/Envelope Select Lever (Envelope Mode) Envelope Stacker Tray (Envelope Mode Position) Tbt06133KA 6 – 15 Finisher Service Manual Version 2 2009.06.10...

  • Page 85: Stapler

    Chapter 6 Principles of Operation 3.4 Stapler 3.4.1 Major Components and Their Functions - Low Staple Sensor A photo-interrupter type sensor for detecting the remaining quantity of the staples. (Staples low: Sensor beam blocked) Low Staple Sensor Staple Staple Actuator Low Staple Low Staple Sensor Tbt06134KA 6 –...
  • Page 86 Chapter 6 Principles of Operation - Self Priming Sensor A photo-interrupter type sensor for detecting that the staple has reached the Stapler Head or that stapling has failed. Self Priming Sensor HOLDER CARTRIDGE Staple Staple Actuator Self Priming Self Priming Sensor Tbt06135KA 6 –...
  • Page 87 Chapter 6 Principles of Operation - Staple Home Sensor A photo-interrupter type sensor for detecting that the Stapler Head is at its home position or that stapling has failed. It also triggers the Staple Motor to stop. (Home position: Sensor beam blocked) Staple Home Sensor Stapler Head Actuator Staple Home...
  • Page 88 Chapter 6 Principles of Operation - Staple Motor A motor that drives the Stapler Head to execute stapling. Rotates clockwise to activate the Stapler Head, and counterclockwise to return it to its original position. Staple Motor Tbt06112KB 6 – 19 Finisher Service Manual Version 3 2009.07.03...
  • Page 89 Chapter 6 Principles of Operation Blank Page 6 – 20 Finisher Service Manual Version 3 2009.07.03...

  • Page 90: Stapling

    Chapter 6 Principles of Operation 3.4.2 Stapling The sheets coming in from the X' port undergo tamping in the Compile Tray, and then are stapled in the position specified by the Printer. (Up to 50 sheets) 3.4.2.1 Operation of Stapling Stapling starts when the number of sheets deposited in the Compile Tray has reached the number of sheets for one set.

  • Page 91: Stapling Position

    Chapter 6 Principles of Operation 3.4.2.2 Stapling Position The staple is applied in the front corner at an angle of 25 degrees after the sheets are aligned to the front edge by the GUIDE TAMPER REAR A4 (PL 14.8.5). Rear Side Feeding Direction Front Side Staple Position...

  • Page 92: Stacker Tray

    Chapter 6 Principles of Operation 3.5 Stacker Tray The Stacker Tray holds the sheets ejected from the Compile Tray by shifting to an appropriate position according to the height of the sheet stack. 3.5.1 Major Components and Their Functions - STACKER HEIGHT SENSOR (PL 14.4.3) * STACKER HEIGHT SENSOR 1/STACKER HEIGHT SENSOR 2 Detects the height of the sheet stack on the Stacker Tray based on the change of its actuator position.
  • Page 93 Chapter 6 Principles of Operation - STACKER NO PAPER SENSOR (PL 14.9.10) A sensor for detecting that the Stacker Tray is at the topmost position (home position). It also detects that the Stacker Tray has run out of paper. (Home position: Sensor beam blocked) - MOTOR ASSY STACKER (PL 14.4.7) A motor that moves up or down the Stacker Tray.
  • Page 94 Chapter 6 Principles of Operation ROLLER ASSY EJECT PINCH CAM EJECT CLAMP GEAR Z38 S GEAR ASSY SECTOR A4 ROLLER ASSY EJECT ACTUATOR GEAR SECT Eject Clamp GEAR Z28 Z22 T38 Home Sensor GEAR ASSY SECTOR A4 Eject Clamp ROLLER ASSY Home Sensor EJECT PINCH ACTUATOR GEAR SECT...
  • Page 95 Chapter 6 Principles of Operation - SET CLAMP HOME SENSOR (PL 14.4.3) A sensor for detecting that the SET CLAMP (SHAFT ASSY SET CLAMP: PL 14.6.32) is at its home position. (Home position: Sensor beam received) Set Clamp Home Sensor CAM SET CLAMP MOVE ACTUATOR SET CLAMP CAM...
  • Page 96 Chapter 6 Principles of Operation - CLUTCH Z34 (PL 14.5.25) A clutch that transmits the torque from the MOTOR ASSY EJECT to the SET CLAMP (SHAFT ASSY SET CLAMP: PL 14.6.32). - GEAR ASSY SECTOR A4 (PL 14.5.18) Controls the movement of the GUIDE PAPER 240 by changing the transmission route from the MOTOR ASSY EJECT.

  • Page 97: Electrical

    Chapter 6 Principles of Operation 3.6 Electrical 3.6.1 Major Components and Their Functions - Switch * FINISHER FRONT DOOR SWITCH (PL 14.10.3) Detects whether the Front Cover is open. Interrupts the DC power to the components in the Finisher (+24VDC) when the Front Door is opened. - PWBA * PWBA MAIN A4FIN (PL 14.4.12Åj A board that controls the components in the Finisher.
  • Page 98 Chapter 6 Principles of Operation Blank Page 6 – 29 Finisher Service Manual Version 1 2009.03.31...

  • Page 99: Torque Transmission Route

    Chapter 6 Principles of Operation 4. Torque Transmission Route 4.1 MOTOR ASSY PM HTU The torque of the MOTOR ASSY PM HTU is transmitted through the route below. [ PAPER HANDLING ] (H-TRA DRIVE) [ Name of moving parts ] MOTOR ASSY PM HTU [ BELT MOTOR ] PULLEY IDLER...
  • Page 100 Chapter 6 Principles of Operation [ PAPER HANDLING ] (H-TRA DRIVE) [ Name of moving parts ] PULLEY ASSY ONEWAY PULLEY ASSY ONEWAY [ BELT TRANSPORT ] PULLEY ASSY ONEWAY PULLEY IDLER PULLEY 22T [ BELT MOTOR ] [ ROLL ASSY EXIT ] [ ROLL ASSY EXIT ] [ ROLL ASSY EXIT ] [ ROLL ASSY ENT ]...

  • Page 101: Drive Assy Trans

    Chapter 6 Principles of Operation 4.2 DRIVE ASSY TRANS The torque of the DRIVE ASSY TRANS is transmitted through the route below. [ PAPER HANDLING ] (X-port & PADDLE DRIVE) [ Name of moving parts ] DRIVE ASSY TRANS [ BELT ] PULLEY T30 PULLEY T41 SHAFT ASSY DRIVE EJECT...
  • Page 102 Chapter 6 Principles of Operation [ PAPER HANDLING ] (X-port & PADDLE DRIVE) [ Name of moving parts ] : Indicates the engagement of gears. GEAR PULLEY Z31 T20 SHAFT ASSY DRIVE EJECT [ BELT ] PULLEY T22 [ ROLL ASSY DRIVE ENT ] PULLEY T41 PULLEY T30 [ BELT ]...

  • Page 103: Motor Assy Eject Drive

    Chapter 6 Principles of Operation 4.3 MOTOR ASSY EJECT DRIVE During sheet transfer from the X' port to the Compile Tray, the torque of the MOTOR ASSY EJECT DRIVE is transmitted through the route below. [ PAPER EJECT DRIVE ] (From X-port) [ Name of moving parts ] MOTOR ASSY EJECT DRIVE MOTOR ASSY EJECT...
  • Page 104 Chapter 6 Principles of Operation [ PAPER EJECT DRIVE ] (From X-port) [ Name of moving parts ] : Indicates the engagement of gears. [ ROLLER ASSY EJECT PINCH ] CAM EJECT CLAMP GEAR Z38 S FRONT GEAR Z30 R ARM ASSY CLAMP GEAR PULLEY Z20 T49...
  • Page 105 Chapter 6 Principles of Operation 4.4 MOTOR ASSY EJECT DRIVE During sheet ejection from the Compile Tray to the Stacker Tray, the torque of the MOTOR ASSY EJECT DRIVE is transmitted through the route below. [ PAPER EJECT DRIVE ] (To Stacker Tray) [ Name of moving parts ] MOTOR ASSY EJECT DRIVE MOTOR ASSY EJECT...
  • Page 106 Chapter 6 Principles of Operation [ PAPER EJECT DRIVE ] (To Stacker Tray) [ Name of moving parts ] : Indicates the engagement of gears. [ ROLLER ASSY EJECT PINCH ] FRONT CAM EJECT CLAMP GEAR Z38 S GEAR Z30 R ARM ASSY CLAMP GEAR PULLEY [ ROLLER ASSY EJECT ]...

  • Page 107: Motor Assy Tamper

    Chapter 6 Principles of Operation 4.5 MOTOR ASSY TAMPER The torque of the MOTOR ASSY TAMPER is transmitted through the route below. [ GUIDE TAMPER DRIVE ] [ Name of moving parts ] MOTOR ASSY TAMPER (Front) MOTOR ASSY TAMPER (Rear) RACK TAMPER (Front) RACK TAMPER (Rear) [ GUIDE TAMPER FRONT ]...
  • Page 108 Chapter 6 Principles of Operation [ GUIDE TAMPER DRIVE ] [ Name of moving parts ] [ GUIDE TAMPER REAR ] [ GUIDE TAMPER FRONT ] RACK TAMPER (Front) RACK TAMPER (Rear) FRONT MOTOR ASSY TAMPER (Front) MOTOR ASSY TAMPER (Rear) Tbt06129KA 6 –...

  • Page 109: Drive Assy Stacker

    Chapter 6 Principles of Operation 4.6 DRIVE ASSY STACKER The torque of the DRIVE ASSY STACKER is transmitted through the route below. [ TRAY STACKER DRIVE ] [ Name of moving parts ] DRIVE ASSY STACKER MOTOR ASSY STACKER [ BELT ] PULLEY T60 SHAFT ASSY WORM GEAR Z15 Z37...
  • Page 110 Chapter 6 Principles of Operation [ TRAY STACKER DRIVE ] [ Name of moving parts ] [ CARRIAGE ASSY & TRAY STACKER ] PULLEY DOC CLUTCH GEAR DOC CLUTCH GEAR Z15 Z37 SHAFT ASSY WORM PULLEY T60 [ BELT ] MOTOR ASSY STACKER FRONT [ BELT STACKER ]...
  • Page 111 Chapter 7 Wiring Diagrams and Signal Information Chapter 7 Wiring Diagrams and Signal Information CONTENTS 1. Connection Wiring Diagram..................7 - 1 1.1 Symbols in the General Connection Wiring Diagram................ 7 - 1 1.2 General Wiring Diagram ........................7 - 2 2.

  • Page 112: Connection Wiring Diagram

    Chapter 7 Wiring Diagrams and Signal Information 1. Connection Wiring Diagram 1.1 Symbols in the General Connection Wiring Diagram The symbols in the general connection wiring diagram are described below. Symbol Description Represents an interconnection between parts using wiring harness or wire. Represents an interconnection which differs according to the specifications.

  • Page 113: General Wiring Diagram

    Chapter 7 Wiring Diagrams and Signal Information 1.2 General Wiring Diagram PWBA MAIN A4 FIN PL14.4.12 Printer PWBA MCU PL10.2.18 STACKER NO PAPER SENSOR P/J22 P/J121 CN 4 P/J 8990 P/J 8872 PL14.9.10 EJECT CLAMP HOME SENSOR P/J 8870 PL14.4.3 LVPS ASSY SET CLAMP HOME SENSOR P/J 8871...

  • Page 114: Interconnection Wiring Diagram Of Parts

    Chapter 7 Wiring Diagrams and Signal Information 2. Interconnection Wiring Diagram of Parts 2.1 Notes on Using the Wiring Diagram between Parts The following describes the legend of the wiring diagrams between parts shown on the following pages. Symbols Description Denotes a plug.
  • Page 115 Chapter 7 Wiring Diagrams and Signal Information Symbols Description Denotes a connection between wires. Denotes DC voltage when the interlock switch in HNB MCU WITH I/L +24VDC CPU turns on. +5VDC Denotes DC voltage. +3.3VDC Denotes signal ground. Denotes analog ground. Denotes the return.

  • Page 116: Configuration Of The Interconnection Wiring Diagram Of Parts

    Chapter 7 Wiring Diagrams and Signal Information 2.2 Configuration of the Interconnection Wiring Diagram of Parts The interconnection wiring diagram is divided into 4 sections. § 1 to § 4 indicate details of the interconnections of parts. § 1 DC POWER SUPPLY & SWITCH Connections of Printer with PWBA MAIN A4 FIN.
  • Page 117 Chapter 7 Wiring Diagrams and Signal Information BLANK PAGE Finisher Service Manual 7 - 6 Version 1 2009.03.31...
  • Page 118 Chapter 7 Wiring Diagrams and Signal Information § 1 DC POWER SUPPLY & SWITCH Printer PWBA MAIN A4 FIN PL14.4.12 PWBA MCU PL10.2.18 HARNESS ASSY FIN HARNESS ASSY IF A4FIN PL11.1.8 PL14.11.7 PJ22 PJ121 P/J8990 xDETECT_FIN IOT DETECT xEXIT_SNR_FIN IOT EXIT LVSQ_FIN PS ENB xDETECT COMMANDER...
  • Page 119 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description xDETECT_FIN xEXIT_SNR_FIN LVSQ_FIN Communication signal of PWB A MCU (Engine) and PWB MAIN A4 xDETECT COMMANDER FIN(Finisher) TxD FIN RxD FIN PS_ENB Control signal of the LVPS FIN FRONT DOOR SW Control signal of the Switch(Front Door) Finisher Service Manual 7 - 8...

  • Page 120: Transport, X' Port & Compiler Tray

    Chapter 7 Wiring Diagrams and Signal Information § 2 H-TRANSPORT, X' PORT & COMPILER TRAY PWBA MAIN A4 FIN PL14.4.12 HARNESS ASSY HTU A4FIN PL14.2.40 +5VDC P/J8987 P/J8864 HTU-HXPORT OPEN SENSOR HTU OPEN SNR PL14.2.36 P/J8863 XPORT MOT A XPORT MOT /A MOTOR ASSY PM HTU XPORT MOT B PL14.2.16...
  • Page 121 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description HTU OPEN SNR Opening/closing detection signal of "COVER TOP H-TRA" XPORT MOT A XPORT MOT /A Drive control signal of the MOTOR ASSY PM HTU. XPORT MOT B XPORT MOT /B Transport paper detection signal to Compile Tray by SENSOR (Compile COMP EXIT SNR Exit Sensor)

  • Page 122: Stacker

    Chapter 7 Wiring Diagrams and Signal Information § 3 STACKER PWBA MAIN A4 FIN PL13.4.12 HARNESS ASSY SNR2 A4FIN PL14.11.6 +5VDC P/J8989 P/J8872 STACKER NO PAPER SENSOR STACK NO PAPER SNR PL14.9.10 +5VDC P/J8870 EJECT CLAMP HOME SENSOR EJECT CLAMP HOME SNR PL14.4.3 +5VDC P/J8871...
  • Page 123 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description Paper detection signal in Stack Tray by SENSOR (STACKER NO PAPER STACK NO PAPER SNR SENSOR) EJECT CLAMP HOME Eject Clamp home position detection signal by SENSOR (EJECT CLAMP HOME SENSOR) Set Clamp home position detection signal by SENSOR (SET CLAMP SET CLAMP HOME SNR...
  • Page 124 Chapter 7 Wiring Diagrams and Signal Information § 4 STAPLER STAPLER ASSY PWBA MAIN A4 FIN PL14.4.12 PL14.8.20 HARNESS ASSY MOT1 A4FIN PL14.11.3 P/J8983 P/J8887 STAPLE CW(+) STAPLE CW(+) STAPLE CCW(-) Staple Motor STAPLE CCW(-) HARNESS ASSY SNR1 A4FIN Staple PL14.11.5 Home P/J8988...
  • Page 125 Chapter 7 Wiring Diagrams and Signal Information Signal line name Description STAPLE CW(+) Drive control signal of the Staple Motor. STAPLE CCW(-) Stapler Head home position detection signal by Staple Home Sensor in STAPLE HOME SNR STAPLER ASSY Detection signal of the needle of Stapler by Low Staple Sensor in LOW STAPLE SNR STAPLER ASSY.
  • Page 126 Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS 1. Configuration of Finisher ....................8 - 1 1.1 Basic Configuration.......................... 8 - 1 2. Electrical Properties....................8 - 2 2.1 Power Supply........................... 8 - 2 2.2 Power Consumption......................... 8 - 2 3. Mechanical Properties ....................8 - 3 3.1 Dimensions/Mass of Horizontal-Transport..................
  • Page 127 Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS Finisher Service Manual Version 1 2009.03.31...

  • Page 128: Configuration Of Finisher

    Chapter 8 Printer Specifications 1. Configuration of Finisher 1.1 Basic Configuration The Finisher consists of "Horizontal-Transport", "Stacker Tray", and "Finisher Main Unit". The Finisher functions only when installed to the printer. Tbt08100KB Finisher Service Manual 8 – 1 Version 2 2009.06.10...

  • Page 129: Electrical Properties

    Chapter 8 Printer Specifications 2. Electrical Properties 2.1 Power Supply The Finisher receives AC power from the printer it is connected to (100 to 240 VAC). 2.2 Power Consumption 65 VA or less Finisher Service Manual 8 – 2 Version 1 2009.03.31...

  • Page 130: Mechanical Properties

    Chapter 8 Printer Specifications 3. Mechanical Properties 3.1 Dimensions/Mass of Horizontal-Transport Width (mm) Depth (mm) Height (mm) Mass (kg) 429.8 256.3 115.8 1.7 or less Tbt08101KB 3.2 Dimensions/Mass of Finisher Width (mm) Depth (mm) Height (mm) Mass (kg) 490.2 524.7 14.0 or less Tbt08102KB Finisher Service Manual...

  • Page 131: Installation Requirements

    Chapter 8 Printer Specifications 3.3 Installation Requirements The finisher requires the minimum installation space shown below for typical operation. (Space occupied by the operator is not included.) Top view 60mm Tbt08103KA Finisher Service Manual 8 – 4 Version 1 2009.03.31...

  • Page 132: Functions

    Chapter 8 Printer Specifications 4. Functions 4.1 Stapling - Stapling Position: Front Corner - Maximum Stapling Capacity: 50 sheets (90 g/m or less) - Staple Capacity: 5,000 or more 4.2 Stacker Tray Ejection Mode The ejection mode is automatically selected from Set Mode and Sheet Mode depending on the paper size.

  • Page 133: Stapling Position

    Chapter 8 Printer Specifications 4.5 Stapling Position Rear Side Feeding Direction 25 degrees Front Side Tbt08105KA 4.6 Processing Speed The processing speed of the Finisher depends on that of the Printer. Finisher Service Manual 8 – 6 Version 1 2009.03.31...

  • Page 134: Consumables

    Chapter 8 Printer Specifications 5. Consumables 5.1 Items of Consumables - Staple cartridge 5.2 Consumable Life - Staple cartridge: 5,000 staples STAPLE CARTRIDGE Tbt08106KA Finisher Service Manual 8 – 7 Version 1 2009.03.31...

  • Page 135: Operating Environment

    Chapter 8 Printer Specifications 6. Operating Environment 6.1 Ambient Temperature/Humidity The ambient temperature and humidity of the installation site shall be as follows: At operation: 10-32 °C, 15-85%RH (Non-condensing) 6.2 Installation Levelness When secured to the Printer, the Finisher shall not malfunction at a tilt of 1° to the front, back, right, or left.

  • Page 136: Safety/Environment Conditions

    Chapter 8 Printer Specifications 7. Safety/Environment Conditions 7.1 Safety Standard - 100V system UL60950-1 CSA C22.2 No.60950 - 220V system IEC60950 7.2 EMI - 100/110V system (US) FCC Part 15, Subpart B, Class B - 220V system (EC) EN55022, Class B Finisher Service Manual 8 –...