Christie CineX35 DATZ Operating Instructions Manual

35mm film projector 115vac, 60hz motor or 220vac, 50hz motor
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D I G I T A L
S Y S T E M S

Operating Instructions

For
CineX35
35mm Film Projector
Analog/Digital, Auto Turret Model CineX35-DAT(Z)
Analog, Auto-Turret Model CineX35-AT(Z)
Analog/Digital, Manual Turret Model CineX35-DM(Z)
Analog, Manual Turret Model CineX35-MT(Z)
115VAC, 60Hz Motor or 220VAC, 50Hz Motor
TD-747: Version 1.0
C
D
S
H R I S T I E
I G I T A L
Y S T E M S
1 0 5 5 0 C a m d e n D r i v e
C y p r e s s , C A 9 0 6 3 0
Tel: 714-236-8610
Fax: 714-503-3385

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Summary of Contents for Christie CineX35 DATZ

  • Page 1: Operating Instructions

    D I G I T A L S Y S T E M S Operating Instructions CineX35 35mm Film Projector Analog/Digital, Auto Turret Model CineX35-DAT(Z) Analog, Auto-Turret Model CineX35-AT(Z) Analog/Digital, Manual Turret Model CineX35-DM(Z) Analog, Manual Turret Model CineX35-MT(Z) 115VAC, 60Hz Motor or 220VAC, 50Hz Motor TD-747: Version 1.0...
  • Page 2 HRISTIE the CineX35 Film Projector are not responsible in any way for any liabilities or loss resulting from the use or misuse of this document. Copyright © 2004 by...
  • Page 3: Table Of Contents

    5.3. Cleaning......................... 5-2 5.4. Removal of Assemblies ....................5-2 5.4.1. Removal of the Trap and Gate Assembly............... 5-2 5.4.2. Outer Belt ....................... 5-3 5.4.3. Inner Belt ........................ 5-3 5.4.4. Shutter Timing Belt ....................5-4 CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 4 7.3. Constant-Speed Sprocket (Main frame Assembly)............7-2 7.3.1. SYMPTOM: Excessive Noise ................7-2 7.3.2. SYMPTOM: Film Sprocket Hole Damage ............7-2 7.3.3. SYMPTOM: Sprocket Riding................7-2 7.4. Belts..........................7-3 7.4.1. SYMPTOM: Excessive Noise ................7-3 CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 5 B-9: Soundhead Assembly....................B-14 B-10: Idler Roller Assembly....................B-16 B-11: Ultramittent Shoe Closure Assembly ................. B-17 B-12: Single Blade Shutter Assembly .................. B-18 B-13: Framing Knob Kit....................... B-19 Appendix c: SCHEMATIC Diagrams ............1 INDEX ......................3 CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 6: Table Of Contents

    Figure 6-3: Lens Turret (Front View)..................6-7 Figure 6-4: Lens Turret (Rear View)..................6-8 Table A-1: CineX35 Projector Replaceable Assemblies and Components........ A-2 Figure B-1: Light Baffle and Changeover ...................B-2 Table B-1: Light Baffle and Changeover Assembly Parts List ...........B-2 Figure B-2: Trap and Gate Assembly (P/N 197552-001)............B-3...
  • Page 7: 1 . I N T R O D U C T I O N

    O N T E N T S O F T H E A N U A L This manual contains installation, operation, and operator maintenance procedures for CineX35 film Projector models. The material covered includes: CHRISTIE • general description • installation and assembly •...
  • Page 8: Warning

    A U T I O N CAUTION: Indicates the presence of a hazard that could cause damage to projection system. 1 . 3 . 3 . O T E NOTE: Provides additional information. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 9: General Description

    • all models available in 50 Hz or 60 Hz 2.2. P E C I F I C A T I O N S Standard specifications for the CineX35 projector family are listed in the Table shown in Figure 2-1, below. POWER REQUIREMENTS:...
  • Page 10 9. Basic Turret Assembly (197100-100) 4. Ultramittent Shoe Closure (197578-001) 10. Switch, Flat-Scope (578900-040) 5. Door, Sound Readers (197549-001) 11. Switch, Framing Lamp (578900-042) 6. Sound Head Assembly (197510-001) Figure 2-2: Projector, Front View CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 11 23. Pulley, 48 Grooves (2 PLS) (197517-001) 001) 24. Belt 5MR-1050 (2 PLS) (598931-177) 17. Flywheel, Sound Drum (119166-001) 25. Turret Auto Control, Option (197580-001) 18. Shaft, Sound Drum (196315-001) Figure 2-3: Projector, Rear View CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 12 2 : G e n e r a l D e s c r i p t i o n CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 13 2 : G e n e r a l D e s c r i p t i o n 26. Dual LED Regulator (197084-001) 28. Fuse 1A, 250V, SLO-BLO (546101-012) 27. Harness (197080-001) Figure 2-4: Projector CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 15: Projector Installation And Assembly

    (item 5 in Figure 3-1) and flat washer (item 6 in Figure 3-1) are correctly positioned on mounting stud. Flat washer should be next to lock washer, followed by nut. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 16 Insert into two bottom mounting holes on projector. 4. Level projector on lamp-house or pedestal. 5. Tighten nut on mounting stud using 9/16" wrench. 6. Tighten three hex head bolts using same wrench. Figure 3-1: Installing the Projector CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 17: Solar Cell Wiring

    (-), green – right (+), white – right (-)). The best signal-to-noise ratio is achieved by maintaining the same ground potential between the sound-head and the cinema processor. Refer to the directions in the sound system instruction manual for proper connection of the sound system. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 18 3 : P r o j e c t o r I n s t a l l a t i o n a n d A s s e m b l y Figure 3-3: Projector Wiring Diagram (50- and 60-Hz models) CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 19 Cooling Fan, Turret Control and Douser (AC neutral). Figure 3-4: Table of A-C Terminal Connections The voltage and frequency rating of the projector (shown on the nameplate) must match the power line frequency and voltage being used. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 21: Operating The Projector

    1. Install lens system in lens holder. If it is necessary to open lens holder wider than normal: a) Loosen two lens-locking screws. b) Turn jack screw clockwise until lens slides into lens holder; turn the screw back. 2. Set focus knob at mid-position. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 22 Holding two lateral guide rollers (H and K) towards each other, pull film tight and align film on lower constant-speed sprocket assembly (G). b) Tighten film on one sprocket hole so lateral guides barely float off sound drum. c) Close pad rollers (L) of lower constant-speed sprocket. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 23 D: Catch knob K: Lateral Guide Roller (Lower) E: Ultramittent Shoe Assembly L: Pad Rollers, Lower Constant Speed Sprocket F: Pad Rollers, Lower Constant Speed Sprocket P: Framing Knob Figure 4-1: Threading Diagram CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 24 • Framing lamp is functional with picture changeover in either position. • If film reel is used, be sure take-up tension is in accordance with reel manufacturer’s instructions. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 25: Maintenance

    Ultramittent should be visually checked every 30 days. If leak is detected, contact to arrange for loan of substitute CHRISTIE Ultramittent. If leak is very slow, you may continue to operate Ultramittent for 30 to 90 days. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 26: Cleaning

    Refer to item 2 in Figure 2-2 on page 2-2. 1. Open trap and gate assembly by pulling catch knob. 2. Remove two socket head cap screws securing assembly to mainframe. 3. Remove assembly by gently pulling free from locating pins. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 27: Outer Belt

    Refer to Figure 5-3 below. 1. Remove outer timing belt (see Section 5.4.2). 2. Loosen inner belt tensioner screw (item 3 in Figure 5-3). 3. Remove inner timing belt (item 1 in Figure 5-3). CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 28: Shutter Timing Belt

    3. Loosen three Allen head screws securing jack-shaft assembly to mainframe (item 5 in Figure 5-4) from non-operating side of projector. 4. Pull jack-shaft assembly down approximately 0.5 inch. 5. Remove shutter timing belt (item 1 in Figure 5-4). CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 29 (194827-001) 3: Housing, Shutter Dr. (194915-001) 4: Single Blade Shutter Assy (194697-XXX) See Figure B-12 5: Housing Jackshaft (196469-001) 6: Pulley (Jackshaft) (194824-001) 7: Screw, SHC 6-32x1/2 (598931-042) Figure 5-4: Shutter Timing Belt CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 30: Ultramittent Assembly

    4. Remove four Allen screws (item 14 in Figure B-1) (which holds changeover assembly) through holes in light baffle assembly (item 1 in Figure B-1). 5. Remove changeover assembly out from non-operating side of the projector. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 31: Removal Of Shutter Driver Assembly

    R A M I N G A M P 1. Open framing lamp door, which is secured by two quarter-turn fasteners (item 1 in Figure 2-2 on page 2-2). 2. Remove lamp as with ordinary light bulb. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 33: Analog Reader Alignment And Adjustments

    3: Vertical Adjustment Locking Screw 4: Azimuth Adjustment Locking Screw 5: Horizontal Adjust. 6: Azimuth Adjustment 7: Horizontal Adjust. Locking Screw 8: Vertical Adjustment 9: Focus Adjustment Locking Screw Figure 6-1: Analog Reader Assembly CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 34: Preliminary Procedures

    6 . 1 . 5 . L I G N M E N T E R I F I C A T I O N 1. Repeat vertical and horizontal alignment procedures described in Sections 6.1.2 and 6.1.3. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 35: Performance Check: Crosstalk

    1. Turn LED power supply down (CCW) to minimum. 2. Connect video cable to Digital Reader Assembly. 3. Turn on digital processor. 4. Apply AC power to projector and verify that LEDs are operational. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 36 7. Adjust lateral positioning (item 5 in Figure 6-2) to center image on CCD. It should read zero ±0.5 mils on DRAS or QC software. 8. Magnification should be 100 ±2%; adjust focal distance if necessary. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 37: Inner Belt

    1. Loosen three screws securing adjust plate (item 5 in Figure 5-4). 2. Pull adjust plate (item 5 in Figure 5-4) up until belt deflection is 0.25 inch. It should be just possible to touch belt together at its midpoint. 3. Tighten screws firmly. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 38: Outer Belt

    6. Tighten shutter clamp screws (item 7 in Figure 5-4). Do not allow shutter to move on its shaft after centering crosshairs. 7. Recheck shutter timing. recommends that shutter timing also be checked whenever CHRISTIE inner, outer or shutter timing belts have been removed or replaced. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 39: The Manual Turret System

    6 . 6 . 1 . E N E R A L E S C R I P T I O N Turret System for the CineX35 Projector is a mechanical device holding two CHRISTIE lenses in a rotating plate about a central axis.
  • Page 40 (515500-384) 3: Drive Pulley (197018-001) 4: Drive O-Ring (518734-191) 5: Vertical Adjust. Screws (515500-384) 6: Vertical Adjust. Stop (197113-001 7: Plate, Rotating (197111-001) 8: Lens Holder (197067-001) Figure 6-4: Lens Turret (Rear View) CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 41 FLAT 9. Center RP-40 image vertically, using stop adjustment, and laterally, using eccentric adjustment, to match image settings. SCOPE 10. Set focus knobs to the middle of travel range. 11. File aperture plates. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 43: Troubleshooting Procedures

    This section provides information for diagnosing and troubleshooting operational problems with the CineX35 projector. While it is impossible to foresee all problems that might occur, the procedures outlined in this section should assist in identifying the problem.
  • Page 44: Symptom: Excessive Ticking

    S Y M P T O M : S P R O C K E T I D I N G 1. Check alignment of pad roller. Adjust as needed. 2. Check pad roller arm spring. Repair or Replace as needed. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 45: Belts

    S Y M P T O M : E X C E S S I V E O I S E Remove shutter belt. Localize noise to driver or jackshaft. 1. Check rotation of bearings on shafts. 2. Replace defective component. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 46: Symptom: Shutter Streak

    S Y M P T O M : T U R R E T I N G E O O S E O R T O O T I G H T Adjust hinge. CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 47 Motor Pulley, 29-Groove (50 Hz) 2.3(12) 194827-001 Shutter Driver Pulley, 12-Groove 2.3(14) 197090-001 Power Supply Assembly Sound Head 2.3(16) 197084-001 Dual LED Regulator 2.4(26) 598931-688 Constant-Speed Sprocket B-5(19) 197566-002 Aperture Plate Pinhole 5.4.1 197580-001 Auto Turret Control Assembly 2.3(25) CHRISTIE DIGITAL SYSTEMS CineX35 Projector...
  • Page 48 Visible Red LED 546101-012 Fuse, 1A, 250V, SLO-BLO 2.4(28) * See Figure B-6 Shutter Driver Assembly (P/N 197137-XXX) ** See Figure B-12 Single Blade Shutter Assembly (P/N 194697-XXX) Table A-1: CineX35 Projector Replaceable Assemblies and Components CHRISTIE DIGITAL SYSTEMS CineX35 Projector...
  • Page 49: Appendix B: Diagrams And Parts Lists

    A P P E N D I X B : D I A G R A M S A N D P A R T S L I S T S Appendix B contains diagrams and parts lists for these major components of the CineX35 motion picture projector: 1.
  • Page 50 S S E M B L Y Figure B-1: Light Baffle and Changeover Item Description Part Number Douser Kit 197136-001 Light Baffle 197532-001 Solenoid Kit 197136-002 PCB, Changeover 197082-001 Table B-1: Light Baffle and Changeover Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 51 A p p e n d i x B B-2: R A P A N D A T E S S E M B L Y Figure B-2: Trap and Gate Assembly (P/N 197552-001) CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 52 515500-409 Ball Dia .156” 598931-785 Shaft, Gate 120666-001 Shim, Precision Shaft, 0.008” 598931-428 Arm Upper End Band Connector 196452-002 Screw, Stop Aperture Plate 197565-001 Washer, Curved Spring .375” 598931-318 Cap, Gate Shaft 120670-001 CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 53 Pin, Dowel, 0.0937” DIA x 0.25” L 598931-282 Screw, Flat HD Socket, 82°, 4-40 UNC x 0.375” 598931-407 Dowel Pin .125” x .375” STL. 598931-016 Table B-2: Trap and Gate Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 54 Figure B-3: Fixed Idler Assembly (P/N 194879-001) Item Description Part Number Standoff 194740-003 Roller, Isolator 121120-001 Idler, Roller 194782-001 Retainer, Bearing 119061-002 Screw, Flat Head Socket, ¼-20 x 1.00” L 598931-256 Table B-3: Fixed Idler Roller Assembly Part List CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 55 598931-250 Internal Retaining Ring 32mm 515700-135 Housing, Jackshaft 196469-001 Jackshaft 196484-001 Sprocket 20 Grooves 197513-001 Cover, Housing, Jackshaft 197125-001 Screw, Set Hex 10-32 x 0.25” 598931-292 Screw, SHC 10-32 x 1.00” SS 598931-197 CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 56 515819-401 Screw, SHC M3 x 6 515500-510 Washer, Lock, Split M3, SS 515819-333 Screw, Flat Hex Dr. M3x6 515500-509 Screw, Set 6-32 x 0.25” Hex Drive 515500-416 Table B-4: Jackshaft Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 57 S S E M B L Y Figure B-5: Main Frame Assembly (P/N 197560-001) Item Description Part Number Plate, Main Frame 197501-001 Stripper 119197-001 Spring, Pad Arm 194708-001 Screw, Set 6-32 x 3/16” L SS 598931-022 CHRISTIE DIGITAL SYSTEMS CineX35 Projector May, 2004...
  • Page 58 Shim Spacer, .378” ID x .490” OD x .020” THK 598931-066 Pad Roller Shaft, (Stud-Knob 598931-116 Assy).2177/.2172Dia Shaft Pad Roller, .250” Dia W/Dry Lube Finish 598931-114 Upper Sprocket Kit 197592-001 Lower Sprocket Kit 197593-001 Table B-5: Main Frame Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-10 May, 2004...
  • Page 59 A p p e n d i x B B-6: H U T T E R R I V E R S S E M B L Y Figure B-6: Shutter Driver Assembly Kit (P/N 197137-XXX) CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-11 May, 2004...
  • Page 60 Standoff 119060-001 Roller, Isolator 121120-001 Smooth Idler Roller Assembly 194782-001 119150-001 Washer, Lock, Split, 0.25” ID 515819-503 Screw, SHC, ¼-20 x 1.00” L 515500-104 Table B-7: Outer Belt Tensioner Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-12 May, 2004...
  • Page 61 Standoff 119060-001 Roller, Isolator 121120-001 Smooth Idler Roller Assembly 194782-001 119150-001 Washer, Lock, Split, 0.25” ID 515819-503 Screw, SHC, ¼-20 x 1.00” L 515500-104 Table B-8: Inner Belt Tensioner Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-13 May, 2004...
  • Page 62 Dual LED Mount Assembly 197585-001 Analog Reader Assembly 197569-001 Mount Bracket Analog & Digital Reader 196191-001 Airpot – Snubber 598931-783 Screw, SHC Hex 10-32 x .750” 598931-002 Screw, SHC 8-32 x .625” 515500-100 CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-14 May, 2004...
  • Page 63 Washer, Split Lock #8 SS 515819-302 Washer, Flat #8 SS 515819-303 Connector .75” Strain Relief (Not Shown) 515900-036 Connector Assembly, Analog Soundhead 197573-001 Digital Reader Assembly (Optional) 197559-001 Table B-9: Soundhead Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-15 May, 2004...
  • Page 64 Figure B-10: Idler Roller Assembly (P/N 194782-001) Item Description Part Number Roller Smooth 194791-001 Tolerance Ring AN-11203-S 598931-593 Ball Bearing .50” x 1.125” x .3125 598931-608 Table B-10: Idler Roller Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-16 May, 2004...
  • Page 65 Balance – Bar 194840-001 Screw, Socket Cup Head 8-32 x .50” 598931-044 Spring Compression 598931-621 Screw, Flat HD. Hex Drive 8-32 x .375” SS 515500-234 Table B-11 Ultramittent Shoe Closure Assembly Parts List CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-17 May, 2004...
  • Page 66 B-12: S I N G L E L A D E H U T T E R S S E M B L Y Figure B-12: Single Blade Shutter Assembly Kit (P/N 194697-XXX) CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-18 May, 2004...
  • Page 67 A p p e n d i x B B-13: F R A M I N G N O B Figure B-13: Framing Knob Kit (P/N 197131-001) CHRISTIE DIGITAL SYSTEMS CineX35 Projector B-19 May, 2004...
  • Page 69: Appendix C: Schematic Diagrams

    A P P E N D I X C : S C H E M A T I C D I A G R A M Table C-1 Lists the schematic for the CineX35 Projector that is included with this manual.
  • Page 72: Index

    Constant-Speed Sprocket Assemblies Removal Constant-Speed Sprocket Assembly, Center 4-2, 4-3 Pulley Constant-Speed Sprocket Assembly, Lower 4-2, 4-3 Pulley Constant-Speed Sprocket Assembly, Upper 4-2, 4-3 Pulley Digital Soundhead Assembly Removal Dual Lens Turret Installation Dual-Lens Turret CHRISTIE DIGITAL SYSTEMS CineX35 Projector...
  • Page 73 Lateral Guide Rollers Solar Cell Wiring LED Soundhead Assembly Soundhead Assembly 3-1, 4-2, 4-3. See Alignment Soundhead Flywheel Removal Lens Installation Maintenance Cleaning Frequency Visual Inspection Manual Turn-Down Knob 4-3, 5-5 Motor Assembly Removal Motor Pulley CHRISTIE DIGITAL SYSTEMS CineX35 Projector...
  • Page 74 I n d e x Removal Trap and Gate Assembly 4-3, 4-4 Removal Visual Inspection Ultramittent 2-1, 4-2, 4-3, 4-4 Ultramittent Assembly CHRISTIE DIGITAL SYSTEMS CineX35 Projector...
  • Page 75 This warranty does not apply to parts of any Christie product, which have been opened, disassembled, repaired, or altered by anyone other than Christie, or subjected to misuse or abuse. Christie shall not be liable for any consequential damages. CHRISTIE DIGITAL SYSTEMS CineX35 Projector...

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