Periodic Checks And Adjustments; Introduction; Periodic Maintenance/Lubrication Intervals - Yamaha FZS1000(N) 2001 Service Manual

PERIODIC MAINTENANCE/LUBRICATION INTERVALS

EAS00036

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS00037
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
NOTE:
D The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
D From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
D Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO NO. ITEM ITEM
Fuel line
1 *
(See page 3-24)
Fuel filter
2 *
(See page 3-24)
Spark plugs
3 3
(See page 3-15) (See page 3 15)
Valves
4 *
(See page 3-5)
Air filter element Air filter element
5
5
(See page 3-23)
Clutch
6
(See page 3-22)
Front brake
(See page 3-35) (See page 3 35)
7 7 *
(See page 3-36)
Rear brake
(See page 3-35) (See page 3 35)
8 8 *
(See page 3-36)
Brake hoses
9 9 * *
(See page 3-37)
Wheels
10 *
(See page 4-4)
Tires
11 *
(See page 3-47)
Wheel bearings
12 *
(Seep age 4-4)
Swingarm
13 13 * * (See page 4-68) (See page 4 68)
(See page 4-69)
Drive chain
14 (See page 3-39)
(See page 4-69)
Steering bearings
15 15 * (See page 3 41) (See page 3-41)
(See page 4-59)
CHECK OR MAINTENANCE JOB CHECK OR MAINTENANCE JOB
S Check fuel hoses for cracks or damage.
S Check condition.
S Check condition.
S Clean and regap.
S Replace.
S Check valve clearance.
S Adjust.
S Clean.
S Replace.
S Check operation.
S Adjust.
S Check operation, fluid level and vehicle
for fluid leakage. (See NOTE)
S Replace brake pads.
S Check operation, fluid level and vehicle
for fluid leakage. (See NOTE)
S Replace brake pads.
S Check for cracks or damage.
S Replace. (See NOTE)
S Check runout and for damage.
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
S Check bearing for looseness or damage.
S Check operation and for excessive play.
S Lubricate with lithium-soap-based grease.
S Check chain slack.
S Make sure that the rear wheel is properly
aligned.
S Clean and lubricate.
S Check bearing play and steering for
roughness.
S Lubricate with lithium-soap-based grease.
INTRODUCTION
ODOMETER READING (
1 10
Every 1,000 km and after washing the
motorcycle or riding in the rain.
3-1
CHK
ADJ
1,000 km)
ANNUAL
20 30 40
Every 40,000 km
Whenever worn to the limit
Whenever worn to the limit
Every 4 years
Every 50,000 km
Every 20,000 km
CHECK