Backyard Discovery SPRINGBORO 40014 Owner's Manual
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Backyard Discovery SPRINGBORO 40014 Owner's Manual

Wooden swing set
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INS-40014-A-SPRINGBORO-ENG 11-07-13
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
information to order replacement parts)
you need to order replacement parts.
SPRINGBORO
Wooden Swing Set
Model: #40014
fastening system.
Made in China

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Summary of Contents for Backyard Discovery SPRINGBORO 40014

  • Page 1 SPRINGBORO Wooden Swing Set Model: #40014 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and...
  • Page 2 STOP Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com 1-800-765-4138 PLEASE READ THIS BEFORE STARTING ASSEMBLY...
  • Page 3 Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
  • Page 4 Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation.
  • Page 5 Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12" (304mm) to 9"...
  • Page 6 Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
  • Page 7 Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 8 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 9 5. How often should the playset be stained? Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion. 6. Why does it seem that my swing set is developing cracks? Wood is a natural material;...
  • Page 10 Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Square) (Level 24") (Drill Attachments: Phillips Head & Socket Driver) (Cordless Drill or Electric Drill) (Tape Measure) (3/8"...
  • Page 11 Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. Safe Play Zone 28'- 1/2" [8.5 m] 16'- 1/2"...
  • Page 12 Parts Identification Wood Components (NOT TO SCALE) E1 - TOWER LEG - W4L04821 1 3/8"x3 3/8"x89 1/2" (36x86x2274) E2 - TOWER LEG - W4L04822 1 3/8"x3 3/8"x89 1/2" (36x86x2274) E3 - TOWER LEG - W4L04817 1 3/8"x3 3/8"x73 1/8" (36x86x1856) E4 - MONKEY BAR UPRIGHT - W101733 1 3/8"x3 3/8"x71 3/8"...
  • Page 13 Parts Identification Wood Components (NOT TO SCALE) H7 - BENCH UPRIGHT - W4L04765 1"x3 3/8"x15" (24x86x380) H8 - SEAT SUPPORT - W4L04766 1"x3 3/8"x8 1/2" (24x86x216) H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4"...
  • Page 14 Parts Identification Wood Components (NOT TO SCALE) L6 - BAY WINDOW HEADER - W100571 5/8"x4 3/8"x30 1/2" (16x112x774) L7 - GABLE MOON - W100572 5/8"x4 3/8"x13" (16x112x330) L9 - DOOR BOARD - W101233 5/8"x4 3/8"x35" (16x112x890) L10 - DOOR BOARD - W101229 5/8"x4 3/8"x35"...
  • Page 15 Parts Identification Wood Components (NOT TO SCALE) M13 - WALL RAIL - W101500 5/8"x3 3/8"x8 1/2" (16x86x216) M14 - WALL RAIL - W102372 5/8"x3 3/8"x40 3/8" (16x86x1024) M15 - WALL BOARD - W101506 5/8"x3 3/8"x3 1/2" (16x86x88) M16 - WALL BOARD - W101732 5/8"x3 3/8"x16 1/4"...
  • Page 16 Parts Identification Wood Components (NOT TO SCALE) N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) N6 - GABLE BOARD - W100593 5/8"x2 3/8"x13" (16x60x330) N7 - GABLE BOARD - W100594 5/8"x2 3/8"x8" (16x60x202) N8 - WALL BOARD SUPPORT - W100595 5/8"x2 3/8"x6 3/4"...
  • Page 17 Parts Identification Hardware AE - BOLT WH 5/16x5 3/4 - H100032 V - BOLT WH 5/16x5 - H100022 KA - BOLT WH 5/16x4 1/2 - H100021 AJ - BOLT HEX 5/16x1 1/4 - H100042 QD - BOLT WH 5/16x4-1/4 - H100166 AN - BOLT HEX 5/16x2-3/4 - H100047 M - BOLT WH 5/16x2 1/2 - H100014 (20)
  • Page 18 Parts Identification Hardware (26) BW - SCREW PFH 8x3 - H100092 (37) CK - SCREW PFH 8x2 - H100111 CB - WASHER SAFETY 17x30 - H100103 (199) BP - SCREW PFH 8x1 1/2 - H100086 (261) BR - SCREW PFH 8x1 1/8 - H100088 (26) CD - WASHER FLAT 8x27 - H100105 BN - SCREW PFH 8x1 - H100085...
  • Page 19 Parts Identification Hardware BY - SWING HANGER QUICK LINK - H100097 BZ - SWING HANGER QUICK LINK - H100099 - T-40 TORX BIT - A100042 - T-40 TORX WRENCH - A100041...
  • Page 20 Parts Identification Accessories (NOT TO SCALE) FB - SWING SEAT YELLOW - A100070 DG - CHAIN GREEN 38.5" - A100015 EZ - CHAIN GREEN 51.25" - A100068 EK - SLIDE RAIL 8' GREEN RIGHT - A100054 EA - HAND GRIP YELLOW PLASTIC - A100043 EM - SLIDE BED 8' YELLOW - A100056 EW - GLIDER SUPPORT BYD GREEN - A100065 EL - SLIDE RAIL 8' GREEN LEFT - A100055...
  • Page 21 Parts Identification Accessories (NOT TO SCALE) DN - GLIDER SEAT DARK GREEN - A100025 EC - METAL RUNG 559 - A100045 DJ - GLIDER ARM LIGHT GREEN - A100021 - GROUND STAKE REBAR - A4M00527 GK - WINDOW FRAME 216x267 BYD GREEN - A100146 HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 QZ - TRIANGLE PLATE 100°...

  • Page 22: Table Of Contents

    M77 - SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4" (16x86x438) EM - SLIDE BED 8' YELLOW - A100056 SLIDE ASSEMBLY STEP 1 NUT BARREL WH 5/16x5/8 WASHER LOCK EXT 12x19 SLIDE BED 8' YELLOW (1 PLC) BOLT WH 5/16x1/2 NUT BARREL WH 5/16x5/8 (3 PLCS) WASHER LOCK EXT 12x19 (3 PLCS)

  • Page 23: (1 Plc)

    M78 - CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) EK - SLIDE RAIL 8' GREEN RIGHT - A100054 EL - SLIDE RAIL 8' GREEN LEFT - A100055 SLIDE ASSEMBLY STEP 2 SCREW PFH SLIDE RAIL 8' GREEN RIGHT (24) (1 PLC) NOTE:...
  • Page 24 H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) M104 - LADDER RUNG - W102997 1"x3 3/8"x17 1/8" (24x86x434) LADDER ASSEMBLY STEP 1 SCREW PFH M104 4 PLCS SCREW PFH 8x2 (8 PLCS)
  • Page 25 H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4" (24x86x1290) LADDER ASSEMBLY STEP 2 SCREW PFH SCREW PFH 8x2 (8 PLCS)
  • Page 26 M103 - REAR SUPPORT - W102996 5/8"x3 3/8"x18 1/4" (16x86x462) LADDER ASSEMBLY STEP 3 M103 SCREW PFH 8x1 1/2 SCREW PFH 8x1 1/2 (4 PLCS)
  • Page 27 M102 - ATTACHMENT BOARD - W4L04824 5/8"x3 3/8"x18 1/4" (16x86x462) LADDER ASSEMBLY STEP 4 SCREW PFH 8x1 1/2 (4 PLCS) M102 SCREW PFH 8x1 1/2...
  • Page 28 E71 - MONKEY BAR RAIL - W102369 EJ - L BRACKET 54x67 - A100053 1 3/8"x3 3/8"x60 5/8" (36x86x1539) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294 MONKEY BAR ASSEMBLY STEP 1 BOLT WH 5/16x2 BOLT WH 5/16x1 1/2 T-NUT 5/16 WASHER FLAT 8x27...
  • Page 29 E4 - MONKEY BAR UPRIGHT - W101733 1 3/8"x3 3/8"x71 3/8" (36x86x1812) MONKEY BAR ASSEMBLY STEP 2 BOLT WH 5/16x1 1/2 T-NUT 5/16 T-NUT 5/16 (4 PLCS) BOLT WH 5/16x1 1/2 (4 PLCS)
  • Page 30 EC - METAL RUNG 559 - A100045 MONKEY BAR ASSEMBLY METAL RUNG 559 STEP 3 (6 PLCS) SCREW TAPPING 14x1-1/2 (12 PLCS) SCREW (12) TAPPING 14x1-1/2...
  • Page 31 H81 - MONKEY BAR BRACE - W100993 H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x53 1/4" (24x86x1352) 1"x3 3/8"x70 3/8" (24x86x1786) MONKEY BAR ASSEMBLY STEP 4 BOLT WH 5/16x1 3/4 LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19 WASHER LOCK INT 8x15...
  • Page 32 EA - HAND GRIP YELLOW PLASTIC - A100043 MONKEY BAR ASSEMBLY STEP 5 SCREW TAPPING 14x1-1/2 WASHER LOCK INT 8x15 WASHER FLAT 9x18 HAND GRIP YELLOW PLASTIC (2 PLCS) WASHER FLAT 9x18 (4 PLCS) WASHER LOCK INT 8x15 (4 PLCS) SCREW TAPPING 14x1-1/2 (4 PLCS)

  • Page 33: Nut Barrel Wh 5/16X5/8

    SB74 - SWING BEAM EXTENDED - W102419 2"x5 1/4"x89 1/2" (50x134x2274) GD - L BRACKET 66x66x127 - A100140 TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326 TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325 SWING BEAM ASSEMBLY STEP 1 BOLT WH WASHER FLAT 8x27 5/16x1 3/4 BOLT HEX...
  • Page 34 W71 - SWING BEAM SUPPORT - W102420 2"x3 3/8"x49 5/8" (50x86x1260) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) SWING BEAM ASSEMBLY STEP 2 BOLT WH 5/16x2 WASHER LOCK EXT 12x19 BOLT WH (1 PLC) 5/16x4 1/2...

  • Page 35: Bolt Wh 5/16X1/2

    SWING BEAM ASSEMBLY STEP 3 BOLT WH 5/16x1 3/4 BOLT WH 5/16x2 1/2 NUT BARREL WH 5/16x7/8 NUT BARREL WH 5/16x1 1/2 WASHER LOCK EXT 8x19 WASHER LOCK EXT 12x19 BOLT WH 5/16x1 3/4 (2 PLCS) WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x2 1/2 NUT BARREL WH 5/16x7/8...
  • Page 36 EY - TUBING CAP GLIDER SUPPORT - A100067 EX - GLIDER BUSHING BYD GREEN - A100066 EW - GLIDER SUPPORT BYD GREEN - A100065 SWING BEAM ASSEMBLY STEP 4 SWING HANGER QUICK LINK BOLT WH 5/16x5 3/4 SB74 WASHER FLAT 8x27 LAG SCREW BOLT WH 5/16x5 3/4 WH 5/16x2 1/2...
  • Page 37 SWING BEAM ASSEMBLY STEP 5 NUT LOCK 5/16 WASHER FLAT 8x27 SB74 WASHER SAFETY 17x30 SWING HANGER QUICK LINK NUT LOCK 5/16 (4 PLCS) WASHER FLAT 8x27 (4 PLCS) 1. LOCK NUT MUST BE TIGHTENED UNTIL LOOP IS TIGHT AGAINST THE WASHER SAFETY 17x30 SAFETY WASHER.
  • Page 38 N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) L6 - BAY WINDOW HEADER - W100571 5/8"x4 3/8"x30 1/2" (16x112x774) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) BAY WINDOW ASSEMBLY STEP 1 CENTER 'N9' BOARDS ON 'L6' BOARDS. SCREW PFH 8x1 1/8 SCREW PFH 8x1 1/8...
  • Page 39 N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) BAY WINDOW ASSEMBLY STEP 2 SCREW PFH 8x1 1/8 SCREW PFH SCREW PFH 8x1 (2 PLCS) SCREW PFH 8x1 1/8 (6 PLCS)
  • Page 40 N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) BAY WINDOW ASSEMBLY STEP 3 SCREW PFH 8x1 1/8 SCREW PFH SCREW PFH 8x1 (2 PLCS) SCREW PFH 8x1 1/8 (6 PLCS)
  • Page 41 GK - WINDOW FRAME 216x267 BYD GREEN - A100146 BAY WINDOW ASSEMBLY STEP 4 SCREW PWH (12) 8x3/4 WINDOW FRAME 216x267 BYD GREEN (3 PLCS) SCREW PWH 8x3/4 (12 PLCS)
  • Page 42 M19 - DOOR BOARD - W101230 L9 - DOOR BOARD - W101233 5/8"x3 3/8"x35 3/4" (16x86x908) 5/8"x4 3/8"x35" (16x112x890) M22 - DOOR BOARD - W101231 5/8"x3 3/8"x6 1/4" (16x86x160) L10 - DOOR BOARD - W101229 M21 - DOOR BOARD - W101232 O1 - DOOR CLEAT - W101234 5/8"x4 3/8"x35"...
  • Page 43 (2) HINGE - A100093 DOOR ASSEMBLY STEP 2 5 1/2 SCREW PWH 8x5/8 SCREW PWH 8x5/8 (4 PLCS) HINGE (2 PLCS)
  • Page 44 GK - WINDOW FRAME 216x267 BYD GREEN - A100146 DOOR ASSEMBLY STEP 3 SCREW PWH 8x3/4 WINDOW FRAME 216x267 BYD GREEN (1 PLC) SCREW PWH 8x3/4 (4 PLCS)
  • Page 45 HZ - KNOB - A100071 DOOR ASSEMBLY STEP 4 SCREW PFH 8x1 1/8 KNOB (1 PLC) SCREW PFH 8x1 1/8 (1 PLC)
  • Page 46 H3 - ROOF RAFTER - W101502 N6 - GABLE BOARD - W100593 1"x3 3/8"x34" (24x86x864) 5/8"x2 3/8"x13" (16x60x330) N7 - GABLE BOARD - W100594 5/8"x2 3/8"x8" (16x60x202) N3 - GABLE BOARD - W100590 5/8"x2 3/8"x31 1/2" (16x60x800) L7 - GABLE MOON - W100572 5/8"x4 3/8"x13"...
  • Page 47 R1 - ROOF BOARD - W101503 3/4"x5 1/2"x42 1/2" (18x140x1081) ROOF ASSEMBLY STEP 2 SCREW PFH 8x1 1/2 38 11/16 SCREW PFH 8x1 1/2 (8 PLCS)
  • Page 48 R1 - ROOF BOARD - W101503 (12) 3/4"x5 1/2"x42 1/2" (18x140x1081) ROOF ASSEMBLY STEP 3 SCREW PFH (48) 8x1 1/2 SCREW PFH 8x1 1/2 (48 PLCS) R1 12 PLCS...
  • Page 49 K1 - BASE BOARD - W4L04815 J1 - FLOOR SUPPORT - W101037 5/8"x5 1/4"x84 3/8" (16x134x2144) 1"x2 3/8"x3" (24x60x76) E1 - TOWER LEG - W4L04821 1 3/8"x3 3/8"x89 1/2" (36x86x2274) F1 - DECK BRACE - W101504 1 3/8"x2 3/8"x15 3/4" (36x60x400) E6 - TOWER LEG - W4L04825 1 3/8"x3 3/8"x73 1/8"...
  • Page 50 J1 - FLOOR SUPPORT - W101037 K1 - BASE BOARD - W4L04815 1"x2 3/8"x3" (24x60x76) 5/8"x5 1/4"x84 3/8" (16x134x2144) E2 - TOWER LEG - W4L04822 1 3/8"x3 3/8"x89 1/2" (36x86x2274) E3 - TOWER LEG - W4L04817 1 3/8"x3 3/8"x73 1/8" (36x86x1856) H2 - FLOOR RAIL - W101457 1"x3 3/8"x64 3/4"...
  • Page 51 M6 - FLOOR RAIL - W102373 K2 - BASE BOARD - W101452 5/8"x3 3/8"x40 3/8" (16x86x1024) 5/8"x5 1/4"x40 3/8" (16x134x1024) M8 - WALL RAIL - W101454 M14 - WALL RAIL - W102372 5/8"x3 3/8"x40 3/8" (16x86x1024) 5/8"x3 3/8"x40 3/8" (16x86x1024) L3 - WALL RAIL - W101489 G1 - SWING BEAM MOUNT - W101495 5/8"x4 3/8"x40 3/8"...
  • Page 52 F1 - DECK BRACE - W101504 1 3/8"x2 3/8"x15 3/4" (36x60x400) FORT ASSEMBLY STEP 4 BOLT WH 5/16x2 LAG SCREW WH 5/16x2 T-NUT 5/16 WASHER LOCK EXT 8x19 T-NUT 5/16 (2 PLCS) WASHER LOCK EXT 8x19 (4 PLCS) BOLT WH 5/16x2 (2 PLCS) LAG SCREW WH 5/16x2 (2 PLCS)
  • Page 53 SQ - "A" REVISION TAG - A100314 H5 - FLOOR JOIST - W102374 1"x3 3/8"x64 3/4" (24x86x1644) FORT ASSEMBLY STEP 5 SCREW PFH SCREW PWH 8x5/8 SCREW PFH 8x2 (4 PLCS) SCREW PWH 8x5/8 (2 PLCS) "A" REVISION TAG (1 PLC)
  • Page 54 M3 - FLOOR BOARD - W102375 L5 - OUTER FLOOR BOARD - W102376 (17) 5/8"x3 3/8"x42 1/4" (16x86x1072) 5/8"x4 3/8"x37 1/2" (16x112x952) FORT ASSEMBLY STEP 6 SCREW PFH (95) 8x1 1/2 SCREW PFH 8x1 1/2 (95 PLCS) M3 17 PLCS...
  • Page 55 E7 - CLUB HOUSE LEG - W4L04826 E5 - CLUB HOUSE LEG - W101490 1 3/8"x3 3/8"x42 1/2" (36x86x1078) 1 3/8"x3 3/8"x42 1/2" (36x86x1078) FORT ASSEMBLY STEP 7 BOLT WH 5/16x2 (4 PLCS) WASHER LOCK EXT 8x19 BOLT WH (4 PLCS) 5/16x2 T-NUT 5/16 (6 PLCS)
  • Page 56 M10 - WALL RAIL - W101494 M8 - WALL RAIL - W101454 5/8"x3 3/8"x37 1/2" (16x86x951) 5/8"x3 3/8"x40 3/8" (16x86x1024) FORT ASSEMBLY STEP 8 LAG SCREW WH 5/16x2 BOLT WH 5/16x2 WASHER LOCK EXT 8x19 T-NUT 5/16 T-NUT 5/16 (2 PLCS) WASHER LOCK EXT 8x19 (6 PLCS) LAG SCREW WH 5/16x2...
  • Page 57 M12 - WALL RAIL - W101731 M13 - WALL RAIL - W101500 5/8"x3 3/8"x6 3/4" (16x86x173) 5/8"x3 3/8"x8 1/2" (16x86x216) ES - L BRACKET GREEN 32x51 - A100061 FORT ASSEMBLY STEP 9 BOLT WH 5/16x1/2 PLACE L BRACKETS APPROX AS SHOWN AND ORIENTED LIKE THE DETAIL LAG SCREW BELOW.
  • Page 58 M9 - WALL RAIL - W101496 L4 - CLUB HOUSE WALL RAIL - W101491 5/8"x3 3/8"x37 1/2" (16x86x951) 5/8"x4 3/8"x40 3/8" (16x112x1024) FORT ASSEMBLY STEP 10 LAG SCREW T-NUT 5/16 WH 5/16x2 (8 PLCS) BOLT WH 5/16x2 WASHER LOCK EXT 8x19 (12 PLCS) WASHER BOLT WH 5/16x2...
  • Page 59 N4 - PICKET - W101492 5/8"x2 3/8"x21 3/8" (16x60x542) FORT ASSEMBLY 3 5/16 STEP 11 EQUAL SPACING SCREW PFH (12) 1 9/16 8x1 1/8 SCREW PFH 8x1 1/8 (12 PLCS) 6 PLCS...
  • Page 60 M4 - WALL BOARD - W101510 5/8"x3 3/8"x40 5/8" (16x86x1032) M15 - WALL BOARD - W101506 5/8"x3 3/8"x3 1/2" (16x86x88) M16 - WALL BOARD - W101732 5/8"x3 3/8"x16 1/4" (16x86x412) FORT ASSEMBLY STEP 12 SCREW PFH (38) 8x1 1/8 M15 8 PLCS SCREW PFH 8x1 1/8 (38 PLCS)
  • Page 61 M1 - WALL BOARD - W101501 Y1 - WALL BOARD - W101499 5/8"x3"x34 3/8" (16x76x874) 5/8"x4"x34 3/8" (16x102x874) FORT ASSEMBLY STEP 13 SCREW PFH 8x1 1/8 SCREW PFH (16) 8x1 1/8 (16 PLCS)
  • Page 62 N8 - WALL BOARD SUPPORT - W100595 5/8"x2 3/8"x6 3/4" (16x60x170) FORT ASSEMBLY STEP 14 SCREW PFH 8x1 1/8 (4 PLCS) SCREW PFH 8x1 1/8 21" FROM DECK FLOOR...
  • Page 63 M5 - WALL BOARD - W101497 (11) 5/8"x3 3/8"x38 7/8" (16x86x986) FORT ASSEMBLY STEP 15 M5 11 PLCS SCREW PFH (33) 8x1 1/8 SCREW PFH 8x1 1/8 (33 PLCS)
  • Page 64 M17 - WALL BOARD - W101493 5/8"x3 3/8"x21 3/8" (16x86x542) FORT ASSEMBLY STEP 16 M17 9 PLCS SCREW PFH 8x1 1/8 (36 PLCS) SCREW PFH (36) 8x1 1/8...
  • Page 65 BAY WINDOW ASSEMBLY FORT ASSEMBLY STEP 17 SCREW PFH 8x2 (6 PLCS) SCREW PFH...
  • Page 66 DOOR ASSEMBLY FORT ASSEMBLY STEP 18 CENTER DOOR IN OPENING, LEFT TO RIGHT AND TOP TO BOTTOM. SCREW PWH 8x5/8 SCREW PWH 8x5/8 (6 PLCS)
  • Page 67 GK - WINDOW FRAME 216x267 BYD GREEN - A100146 FORT ASSEMBLY STEP 19 WINDOW FRAME 216x267 BYD GREEN (2 PLCS) SCREW PWH 8x3/4 SCREW PWH (8 PLCS) 8x3/4...
  • Page 68 EA - HAND GRIP YELLOW PLASTIC - A100043 FORT ASSEMBLY STEP 20 SCREW TAPPING 14x1-1/2 WASHER LOCK INT 8x15 WASHER FLAT 9x18 WASHER FLAT 9x18 (4 PLCS) WASHER LOCK INT 8x15 (4 PLCS) SCREW TAPPING 14x1-1/2 (4 PLCS) HAND GRIP YELLOW PLASTIC (2 PLCS)
  • Page 69 M8 - WALL RAIL - W101454 5/8"x3 3/8"x40 3/8" (16x86x1024) FORT ASSEMBLY STEP 21 SCREW PFH (22) 8x1 1/8 WASHER LOCK EXT 8x19 BOLT WH 5/16x5 BOLT WH 5/16x5 SCREW PFH 8x1 1/8 (4 PLCS) (22 PLCS) WASHER LOCK EXT 8x19 (4 PLCS)

  • Page 70: Washer Lock Ext 8X19

    H7 - BENCH UPRIGHT - W4L04765 1"x3 3/8"x15" (24x86x380) FORT ASSEMBLY STEP 22 BOLT WH 5/16x1 1/2 WASHER LOCK EXT 8x19 T-NUT 5/16 BOLT WH 5/16x1 1/2 (8 PLCS) WASHER LOCK EXT 8x19 (8 PLCS) T-NUT 5/16 (8 PLCS)
  • Page 71 H8 - SEAT SUPPORT - W4L04766 1"x3 3/8"x8 1/2" (24x86x216) FORT ASSEMBLY STEP 23 BOLT WH 5/16x1 3/4 WASHER LOCK EXT 8x19 T-NUT 5/16 T-NUT 5/16 BOLT WH 5/16x1 3/4 (8 PLCS) (8 PLCS) WASHER LOCK EXT 8x19 (8 PLCS)

  • Page 72: Washer Lock Ext 8X19 (4 Plcs)

    H4 - TABLE SUPPORT - W4L04818 1"x3 3/8"x16 3/4" (24x86x424) FORT ASSEMBLY STEP 24 BOLT WH 5/16x2 1/4 WASHER LOCK EXT 8x19 T-NUT 5/16 BOLT WH 5/16x2 1/4 T-NUT 5/16 (4 PLCS) (4 PLCS) WASHER LOCK EXT 8x19 (4 PLCS)

  • Page 73: Screw Pfh 8X1 1/2

    N1 - 5 BOARD CLEAT - W4L04828 M2 - TABLE BOARD - W4L04820 M7 - TABLE CENTER BOARD - W4L04819 5/8"x3 3/8"x40 3/8" (16x86x1024) 5/8"x2 3/8"x15 1/4" (16x60x388) 5/8"x3 3/8"x37 1/2" (16x86x952) FORT ASSEMBLY STEP 25 SCREW PFH (20) 8x1 1/2 SCREW PFH 8x1 1/8 SCREW PFH 8x1 1/2...
  • Page 74 Q1 - BENCH SEAT - W4L04816 1"x4 3/8"x42 1/2" (24x112x1078) FORT ASSEMBLY STEP 26 SCREW PFH (16) 8x1 1/2 4 PLCS SCREW PFH 8x1 1/2 (16 PLCS)
  • Page 75 N11 - DOOR STOP - W101236 5/8"x2 3/8"x2" (16x60x51) FORT ASSEMBLY STEP 27 DRILL TWO 1/4" DIA HOLES THROUGH 'M1' AS SHOWN BELOW. LOCATE 'N11' ON THE OUTSIDE OF 'M1' AS SHOWN BELOW. SCREW PFH 8x1 1/8 SCREW PFH 8x1 1/8 (2 PLCS) 1 15/16 1 9/16...

  • Page 76: Bolt Wh 5/16X5 3/4

    DG - CHAIN GREEN 38.5" - A100015 FA - QUICK LINK - A100069 DN - GLIDER SEAT DARK GREEN - A100025 DJ - GLIDER ARM LIGHT GREEN - A100021 GLIDER ASSEMBLY BOLT WH 5/16x5 3/4 WASHER FLAT 8x27 NUT LOCK 5/16 CHAIN GREEN 38.5"...

  • Page 77: T-Nut 5/16

    LADDER ASSEMBLY FINAL ASSEMBLY STEP 1 BOLT WH 5/16x1 1/2 WASHER LOCK EXT 8x19 T-NUT 5/16 WASHER LOCK EXT 8x19 (2 PLCS) BOLT WH 5/16x1 1/2 (2 PLCS) T-NUT 5/16 (2 PLCS)
  • Page 78 SWING BEAM ASSEMBLY FINAL ASSEMBLY STEP 2 WASHER FLAT 8x27 (4 PLCS) BOLT HEX 5/16x1 1/4 WASHER SPLIT 5/16 (4 PLCS) BOLT HEX 5/16x1 1/4 (4 PLCS) WASHER SPLIT 5/16 WASHER FLAT 8x27...

  • Page 79: Bolt Wh 5/16X1

    MONKEY BAR ASSEMBLY FINAL ASSEMBLY STEP 3 BOLT WH 5/16x1/2 BOLT WH 5/16x1/2 (4 PLCS)

  • Page 80: T-Nut 5/16

    SLIDE ASSEMBLY FINAL ASSEMBLY STEP 4 6 7/16 6 7/16 DRILL 7/16" DIA HOLES 1 3/16 BOLT WH THROUGH SLIDE BED AND 5/16x1/2 DECK BOARDS AT LOCATIONS SHOWN. 3 3/4 T-NUT 5/16 BOLT WH 5/16x1/2 (3 PLCS) T-NUT 5/16 (3 PLCS)
  • Page 81 HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 FINAL ASSEMBLY STEP 5 SCREW PWH 8x5/8 BYD ID TAG (LARGE) 2011 WITH AGES (1 PLC) SCREW PWH 8x5/8 (4 PLCS)
  • Page 82 GLIDER ASSEMBLY FINAL ASSEMBLY STEP 6 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK GLIDER ASSEMBLY...
  • Page 83 FA - QUICK LINK - A100069 FB - SWING SEAT YELLOW - A100070 EZ - CHAIN GREEN 51.25" - A100068 FINAL ASSEMBLY STEP 7 TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK CHAIN GREEN 51.25" (4 PLCS) QUICK LINK (4 PLCS) SWING SEAT YELLOW (2 PLCS)

  • Page 84: Final Assembly

    - GROUND STAKE REBAR - A4M00527 FINAL ASSEMBLY STEP 8 BOLT WH TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN. 5/16x1 1/4 USING GROUND STAKES AS A GUIDE, DRILL 7/16" DIA HOLES. BOLT WH 5/16x1/2 NOTE: NUT BARREL FAILURE TO USE GROUND STAKES CAN...

  • Page 85: Limited Warranty

    Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

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