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Backyard Discovery SKYFORT II 6113D Manual
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Backyard Discovery SKYFORT II 6113D Manual

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Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands
SKYFORT II
Swing Set
Model # 6113D
WARNING
Adult Assembly Required.
Not suitable for children under 36 months due to small parts.
FOR DOMESTIC USE ONLY. INTENDED FOR OUTDOOR USE.
For the most up to date assembly manual, to register your set, or to order replacement parts
Para obtener instrucciones en español, visite www.backyarddiscovery.com
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Please visit www.backyarddiscovery.com
Made in China INS-6113D-A-SKYFORT-ENG 07-30-21

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Summary of Contents for Backyard Discovery SKYFORT II 6113D

  • Page 1 MANUFACTURED BY: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands SKYFORT II Swing Set Model # 6113D WARNING Adult Assembly Required.
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Configure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE Th e store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 4 All wood carries a five (5) year warranty against rot and decay from the original purchase date. Backyard Discovery Metal Play Structure Backyard Discovery warrants this metal play product to be free from defects in materials and workmanship for a period of five (5) years from the original date of purchase. General Warranty Information This warranty applies to the original owner and registrant and is non-transferable.
  • Page 5 Owner’s Manual Operating Instructions and Safety Warnings WARNING: BURN HAZARD • Pay special attention to plastic and metal surfaces as they may be hot enough to cause burns. • Always check the temperature of the product before NOTE: letting your children play on it. •...
  • Page 6 Owner’s Manual Please Read This Before Starting Assembly Positioning Your Playcenter Suggested Playground Surfacing • Th e playcenter is designed to be installed on a level • Do not install home playground equipment over surface by an adult with an adult helper. Place concrete, asphalt, packed earth, grass, carpet, or any in a fl at area of your yard to minimize ground other hard surface.
  • Page 7 Owner’s Manual Please Read This Before Starting Assembly APPENDIX A The following information is from the United States X3.1.3.2 Do not install loose-fi ll surfacing over hard surfaces such as concrete or asphalt. Consumer Product Safety Commission’s Information X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Sheet for playground surfacing material;...
  • Page 8 • Check all moving parts including swing seats, Backyard Discovery assumes no responsibility or ropes, cables, and chains for wear, rust, or other liability for any charge incurred by the Customer for deterioration.
  • Page 9 About Our Wood Backyard Discovery takes great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set. What causes weathering? Does it aff ect...
  • Page 10 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
  • Page 11 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 12 Owner's Manual Tools Required for Installation...
  • Page 13 Basic Setup Dimensions & Assembly Notes Owner's Manual Place the set on level ground, not less than 6'-7" [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and •...
  • Page 14 Owner's Manual Parts Identification Wood Components (Not to Scale) SWING BEAM - W4L15890 3 3/8"x5 1/4"x89 1/2" (86x134x2274) TOWER LEG - W2A03355 3"x3"x89 1/2" (76x76x2274) TOWER LEG - W4L04561 3"x3"x89 1/2" (76x76x2274) TOWER LEG - W4L04564 3"x3"x59" (76x76x1500) TOWER LEG - W4L04568 3"x3"x59"...
  • Page 15 Owner's Manual Parts Identification Wood Components (Not to Scale) END SUPPORT - W4L15893 1 3/8"x3 3/8"x44 1/8" (36x86x1120) ANGLE BRACE - W4L15892 1 3/8"x3 3/8"x87 1/8" (36x86x2212) MONKEY BAR RAIL - W4L15936 1 3/8"x3 3/8"x77 1/8" (36x86x1959) MONKEY BAR UPRIGHT - W4L15937 1 3/8"x3 3/8"x87 5/8"...
  • Page 16 Parts Identification Owner's Manual Wood Components (Not to Scale) FLOOR RAIL - W4L11777 1"x5 1/4"x60 1/2" (24x134x1537) BOTTOM FLOOR RAIL - W4L11775 1"x5 1/4"x80" (24x134x2032) GROUND BOARD - W4L15894 1"x5 1/4"x86 3/4" (24x134x2202) WALL RAIL - W4L04620 1"x3 3/8"x80" (24x86x2032) WALL RAIL - W4L15900 1"x3 3/8"x80"...
  • Page 17 Parts Identification Owner's Manual Wood Components (Not to Scale) ROOF RAFTER - W4L04640 1"x3 3/8"x50 3/8" (24x86x1278) CLUB HOUSE WALL RAIL - W4L04624 1"x3 3/8"x50 1/4" (24x86x1277) SWING BEAM MOUNT - W4L15895 1"x3 3/8"x50 1/4" (24x86x1277) PICNIC TABLE SEAT - W4L04600 1"x3 3/8"x35 3/8"...
  • Page 18 Owner's Manual Parts Identification Wood Components (Not to Scale) PICNIC TABLE SUPPORT - W4L04574 1"x3 3/8"x28 5/8" (24x86x728) FRONT WALL RAIL - W4L11774 1"x3 3/8"x60 1/2" (24x86x1537) CROWS NEST WALL RAIL - W4L15910 1"x3 3/8"x30 5/8" (24x86x778) CROWS NEST WALL RAIL - W4L11782 1"x3 3/8"x29 7/8"...
  • Page 19 Owner's Manual Parts Identification Wood Components (Not to Scale) TOP WALL RAIL - W4L04619 5/8"x3 3/8"x80" (16x86x2032) BOTTOM WALL RAIL - W4L04596 5/8"x3 3/8"x80" (16x86x2032) BOTTOM WALL RAIL - W4L04579 5/8"x3 3/8"x60 1/2" (16x86x1537) CROWS NEST WALL RAIL - W4L11773 5/8"x3 3/8"x29 7/8"...
  • Page 20 Owner's Manual Parts Identification Wood Components (Not to Scale) FRONT WINDOW WALL BOARD - W4L15920 5/8"x3 3/8"x35" (16x86x889) GABLE BOARD - W4L04652 5/8"x3 3/8"x32 3/8" (16x86x822) FRONT PORCH ROOF SUPPORT - W4L04658 5/8"x3 3/8"x30 5/8" (16x86x779) CLUB HOUSE WALL RAIL - W4L04613 5/8"x3 3/8"x30 1/4"...
  • Page 21 Owner's Manual Parts Identification Wood Components (Not to Scale) CROWS NEST WALL RAIL - W4L04671 5/8"x3 3/8"x10" (16x86x254) FRONT WINDOW WALL BOARD - W4L15921 5/8"x3 3/8"x6 3/8" (16x86x162) WALL RAIL - W4L04611 5/8"x3 3/8"x6 3/8" (16x86x162) ATTACHMENT BOARD - W4L15924 5/8"x3 3/8"x22 7/8"...
  • Page 22 Parts Identification Owner's Manual Wood Components (Not to Scale) GABLE TRIM - W4L04648 5/8"x2 3/8"x11 1/2" (16x60x292) FRONT PORCH GABLE TRIM - W4L04657 5/8"x2 3/8"x9 1/2" (16x60x241) GABLE TRIM - W4L04649 5/8"x2 3/8"x6 1/2" (16x60x165) GABLE BOARD - W4L04645 5/8"x2 3/8"x27 5/8" (16x60x702) ROCK WALL BOARD - W4L15928 5/8"x2"x22 7/8"...
  • Page 23 Parts Identification Owner's Manual Wood Components (Not to Scale) LEFT PORCH PEAK ROOF PANEL - W2A02630 1 5/8"x10 1/2"x32 7/8" (42x268x834) LEFT PORCH ROOF PANEL - W2A02628 1 5/8"x15 5/8"x32 7/8" (42x396x834) PEAK ROOF PANEL - W2A02626 1 5/8"x20 5/8"x59" (42x524x1499) RIGHT PORCH PEAK ROOF PANEL - W2A02631 1 5/8"x10 1/2"x32 7/8"...
  • Page 24 Owner's Manual Parts Identification Hardware Components H100654 BOLT HEX (13) 3/8x5-1/2 H100054 BOLT HEX 5/16x4 1/4 H100019 BOLT WH (34) 5/16x3 3/4 H100115 BOLT WH H100018 BOLT WH (28) 5/16x1/2 5/16x3 1/2 H100008 H100017 BOLT WH BOLT WH (20) 5/16x1 5/16x3 1/4 H100016 BOLT WH...
  • Page 25 Owner's Manual Parts Identification Hardware Components A100041 TORX WRENCH T-40 A100042 TORX BIT T-40 H100147 TORX BIT T-30 H100114 TORX WRENCH T-30 H100047 BOLT HEX H100026 LAG SCREW WH 5/16x2 3/4 5/16x1 1/2 H100044 BOLT HEX 5/16x2 H100027 LAG SCREW WH (44) 5/16x2 H100043...
  • Page 26 Parts Identification Owner's Manual Hardware Components H100030 WASHER LOCK EXT H100138 WASHER LOCK EXT (187) 8x19 (13) 6x15 H100090 SCREW PFH (51) 8x2 1/2" H100095 WASHER SPLIT (22) 5/16 H100031 WASHER LOCK EXT (34) H100091 SCREW PFH 12x19 (35) 8X2 1/4 H100111 SCREW PFH (88)
  • Page 27 Owner's Manual Parts Identification Accessory Components (Not to Scale) A6P00034 A100027 TRAPEZE YELLOW SWING SEAT GREEN 26" A6P00483 A6P00485 SLIDE RAIL 10' BOTTOM LEFT GREEN SLIDE RAIL 10' TOP LEFT GREEN A6P00484 SLIDE RAIL 10' BOTTOM RIGHT GREEN A6P00036 GREEN HC ROCK #1 A6P00486 SLIDE RAIL 10' TOP RIGHT GREEN A6P00037...
  • Page 28 Owner's Manual Parts Identification Accessory Components (Not to Scale) A100047 CHAIN GREEN 57" A100177 CHAIN GREEN 31" A100134 HAND GRIP GREEN 816 C/C A100324 LADDER RUNG 578 GREEN A100140 A100069 QUICK LINK L BRACKET 66x66x127 A100118 HAND GRIP METAL GREEN 381 c/c A4M01169 A-FRAME BRACKET SWING BEAM...
  • Page 29 STEP 1 LADDER ASSEMBLY LEFT UPRIGHT - W4L15932 1 3/8"x3 3/8"x64 3/8" (36x86x1634) H100111 SCREW PFH (10) LADDER RUNG - W4L15931 1"x3 3/8"x18 1/8" (24x86x460) (x1) (x5) (x10) SCREW - 2"...
  • Page 30 STEP 2 LADDER ASSEMBLY RIGHT UPRIGHT - W4L15933 H100111 SCREW PFH (10) 1 3/8"x3 3/8"x64 3/8" (36x86x1634) (x1) (x10) SCREW - 2"...
  • Page 31 STEP 3 LADDER ASSEMBLY ATTACHMENT BOARD - W4L15929 1"x3 3/8"x20 1/8" (24x86x512) H100111 SCREW PFH REAR SUPPORT - W4L15930 5/8"x3 3/8"x20 1/8" (16x86x512) (x8) (x1) SCREW - 2" (x1)
  • Page 32 STEP 4 LADDER ASSEMBLY H100018 BOLT WH 5/16x3 1/2 A100134 HAND GRIP GREEN 816 C/C H100074 T-NUT 5/16 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY (x4) T-NUT - 5/16" (x4) BOLT - 3 1/2" (x2) HAND GRIP GREEN 816 C/C...
  • Page 33 ROCKWALL STEP 1 ASSEMBLY H100108 WASHER LOCK ROCK WALL BOARD - W4L15922 (24) 5/8"x3 3/8"x22 7/8" (16x86x580) A6P00036 GREEN HC ROCK #1 8x15 H100063 BOLT PTH H100072 T-NUT ROCK WALL BOARD - W4L15926 A6P00037 GREEN HC ROCK #2 (24) (24) 1/4x3/4 5/8"x3 3/8"x22 7/8"...
  • Page 34 ROCKWALL STEP 2 ASSEMBLY ROCK WALL BOARD - W4L15928 5/8"x2"x22 7/8" (16x50x580) LEFT ROCK ASSEMBLY ROCK WALL BOARD - W4L15927 H100086 SCREW PFH DOUBLE ROCK ASSEMBLY 5/8"x3 3/8"x22 7/8" (16x86x580) (10) (74) 8x1 1/2 RIGHT ROCK ASSEMBLY ROCKWALL RAIL - W4L15923 1 3/8"x3 3/8"x64 5/8"...
  • Page 35 ROCKWALL STEP 3 ASSEMBLY H100086 SCREW PFH 8x1 1/2 ROCK WALL END BOARD - W4L15925 5/8"x3 5/8"x22 7/8" (16x92x580) (x4) SCREW - 1 1/2" (x1) SIDE VIEW 5/8 in [16 mm]...
  • Page 36 ROCKWALL STEP 4 ASSEMBLY H100086 SCREW PFH 8x1 1/2 H100074 ATTACHMENT BOARD - W4L15924 T-NUT 5/8"x3 3/8"x22 7/8" (16x86x580) 5/16 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY (x1) (x2) T-NUT - 5/16" (x4) SCREW - 1 1/2" ASSEMBLY SIDE VIEW T-NUTS TO THE INSIDE WHEN INSTALLING BOARD...
  • Page 37 STEP 1 CROWS NEST H100090 SCREW PFH 8x2 1/2" CROWS NEST FLOOR RAIL - W4L15901 CROWS NEST FLOOR RAIL - W4L15903 1 3/8"x3 3/8"x38" (36x86x964) 1"x3 3/8"x27" (24x86x686) H100074 T-NUT 5/16 (x4) SCREW - 2 1/2" (x1) (x2) (x4) T-NUT - 5/16"...
  • Page 38 STEP 2 CROWS NEST H100013 BOLT WH H100074 T-NUT 5/16x2 1/4 5/16 CROWS NEST DECK BRACE - W4L15902 H100030 WASHER LOCK EXT 1 7/16"x3 3/8"x10 7/8" (36x86x276) 8x19 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. INSIDE VIEW (x2) (x2) T-NUT - 5/16" (x2) (x2) WASHER - 8x19...
  • Page 39 STEP 3 CROWS NEST H100086 SCREW PFH CROWS NEST FLOOR BOARD - W4L15905 CROWS NEST FLOOR BOARD - W4L15906 (34) 8x1 1/2 5/8"x4 3/8"x27" (16x112x686) 5/8"x4 3/8"x27" (16x112x686) FLUSH START HERE 1 in [24 mm] (x34) SCREW - 1 1/2" (x1) (x7) NOTE HOLE LOCATIONS...
  • Page 40 STEP 4 CROWS NEST H100087 SCREW PFH 8x1 1/4 CROWS NEST FLOOR SUPPORT - W4L15904 1"x3 3/8"x24 1/8" (24x86x614) (x2) SCREW - 1-1/4" MARK LOCATIONS SHOWN. USING AN 3/16" DRILL BIT 7 5/8 in 11 3/4 in DRILL 2 PILOT HOLES. [193 mm] [300 mm] (x1)
  • Page 41 MONKEY BAR STEP 1 ASSEMBLY A100045 METAL RUNG 559 GREEN (x4) MONKEY BAR RAIL - W4L15936 1 3/8"x3 3/8"x77 1/8" (36x86x1959) (x2) TRIANGLE A100294 PLATE 100° 5 L BRACKET A4M01046 (x2) (x4) HOLE 2.5x38x55x55 H100012 BOLT WH H100145 LAG SCREW WH H100074 T-NUT H100110...
  • Page 42 MONKEY BAR STEP 2 ASSEMBLY A100045 METAL RUNG 559 GREEN (x4) MONKEY BAR UPRIGHT - W4L15937 (x2) 1 3/8"x3 3/8"x87 5/8" (36x86x2226) A100118 HAND GRIP METAL GREEN 381 c/c (x2) H100145 LAG SCREW WH (x12) 1/4x1 1/2 (x2) HAND GRIP METAL GREEN 381 c/c (x4) LAG SCREW - 1 1/2"...
  • Page 43 MONKEY BAR STEP 3 ASSEMBLY MONKEY BAR GROUND BOARD - W4L15935 1"x3 3/8"x70 3/8" (24x86x1786) (x1) MONKEY BAR BRACE - W4L15934 1"x3 3/8"x51 1/2" (24x86x1308) (x2) H100047 BOLT HEX H100074 T-NUT (x2) 5/16x2 3/4 H100028 H100005 LAG SCREW WH H100010 NUT BARREL WH BOLT WH (x2)
  • Page 44 MONKEY BAR STEP 4 ASSEMBLY H100074 T-NUT H100009 BOLT WH (x4) 5/16 (x4) 5/16x1 1/4 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY (x4) T-NUT - 5/16" (x4) BOLT - 1 1/4"...
  • Page 45 SLIDE ASSEMBLY STEP 1 SLIDE SUPPORT BOARD - W100935 (x1) 5/8"x3 3/8"x19 7/8" (16x86x505) A100035 SLIDE BED 10' LIGHT GREEN (x1) H100074 T-NUT H100115 BOLT WH (x3) 5/16 (x3) 5/16x1/2 NOTE: TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/2"...
  • Page 46 SLIDE ASSEMBLY STEP 2 A6P00486 A6P00484 SLIDE RAIL 10' TOP RIGHT GREEN (x1) SLIDE RAIL 10' BOTTOM RIGHT GREEN (x1) A6P00483 A6P00485 SLIDE RAIL 10' BOTTOM LEFT GREEN SLIDE RAIL 10' TOP LEFT GREEN (x1) (x1) H100115 H100006 BOLT WH NUT BARREL WH (x8) (x8)
  • Page 47 SLIDE ASSEMBLY STEP 3 A6P00487 H100009 BOLT WH SLIDE TUBE SUPPORT (x4) (x4) 5/16x1 1/4 NOTE: INSERT THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIGURE 1). PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIGURE 2).
  • Page 48 SLIDE ASSEMBLY STEP 4 NOTE: PLACE SECOND SLIDE RAIL ASSEMBLY OVER THE TOP OF THE SLIDE BED AND SLIDE SUPPORT TUBES. INSERT THE SLIDE BED AND SLIDE SUPPORT TUBES INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS INSERTED WITHIN 1/8" (3mm) OF GROOVE BOTTOM. FAILURE TO INSERT SLIDE BED PROPERLY MAY RESULT IN INJURY OR AMPUTATION.
  • Page 49 STEP 5 SLIDE ASSEMBLY H100009 BOLT WH 5/16x1 1/4 (x4) NOTE: USE 1 1/4" BOLTS TO FASTEN EACH SIDE OF THE SLIDE SUPPORT TUBES. TIP: HAVING A HELPER HOLD THE SLIDE ASSEMBLY TOGETHER WHILE YOU FASTEN WILL MAKE IT EASIER TO ASSEMBLE. (x4) BOLT - 1 1/4"...
  • Page 50 SLIDE ASSEMBLY STEP 6 H100090 SCREW PFH (x30) 8x2 1/2" NOTE: USING AN 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD BE 15 INDENTATIONS ON EACH RAIL. BE SURE TO DRILL THROUGH THE SLIDE RAIL AND THE SLIDE BED.
  • Page 51 STEP 1 BAY WINDOW ASSEMBLY H100086 SCREW PFH (40) 8x1 1/2 BAY WINDOW HEADER - W4L04659 1"x5 1/4"x45 1/4" (24x134x1150) BAY WINDOW PANEL - W2A01496 H100085 SCREW PFH 7/8"x15 3/4"x20 3/4" (21x400x526) MAKE 2 WINDOW ASSEMBLIES. (x8) (x1) SCREW - 1 1/2" BAY WINDOW PANEL (x2) NOTE:...
  • Page 52 SWING BEAM STEP 1 H100054 BOLT HEX SWING BEAM - W4L15890 5/16x4 1/4 3 3/8"x5 1/4"x89 1/2" (86x134x2274) H100110 NUT LOCK 5/16 SWING BEAM SWING BEAM A100325 A100326 H100105 L BRACKET WASHER FLAT A100140 EXTENSION EXTENSION 66x66x127 8x27 BRACKET-RIGHT BRACKET-LEFT H100016 BOLT WH NOTE THIS...
  • Page 53 STEP 2 SWING BEAM H100654 BOLT HEX H100073 T-NUT H100107 WASHER LOCK (12) 3/8x5-1/2 H100102 WASHER FLAT (12) (12) A4M00505 (12) 11x25 SWING HANGER 10x18 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. (x12) T-NUT - 3/8" (x6) SWING HANGER (x12) BOLT - 5-1/2"...
  • Page 54 STEP 3 SWING BEAM H100019 BOLT WH SWING BEAM SUPPORT - W4L15891 5/16x3 3/4 3 3/8"x3 3/8"x48 3/8" (86x86x1229) H100005 NUT BARREL WH 5/16x7/8 A-FRAME A4M01169 END SUPPORT - W4L15893 BRACKET 1 3/8"x3 3/8"x44 1/8" (36x86x1120) H100016 BOLT WH 5/16x3 H100006 NUT BARREL WH 5/16x1 1/2...
  • Page 55 STEP 4 SWING BEAM GROUND BOARD - W4L15894 H100014 BOLT WH H100005 NUT BARREL WH 1"x5 1/4"x86 3/4" (24x134x2202) (10) 5/16x7/8 5/16x2 1/2 ANGLE BRACE - W4L15892 1 3/8"x3 3/8"x87 1/8" (36x86x2212) H100008 H100012 BOLT WH BOLT WH 5/16x1 5/16x2 H100031 WASHER LOCK H100030...
  • Page 56 STEP 5 SWING BEAM H100016 BOLT WH 5/16x3 H100005 NUT BARREL WH (1) END ASSEMBLY (1) BEAM ASSEMBLY 5/16x7/8 BEAM ASSEMBLY (x2) TIGHTEN ALL BRACKET NUT BARREL - 7/8" HARDWARE AT THIS TIME (x2) BOLT - 3" END ASSEMBLY...
  • Page 57 STEP 1 PORCH ROOF H20 - PORCH ROOF RAFTER - W4L04655 H100091 SCREW PFH 1"x3 3/8"x24 1/2" (24x86x622) 8X2 1/4 1 1/4 in 1/2 in [32 mm] [12 mm] NOTE: USING A 3/16" DRILL BIT, MARK AND DRILL A PILOT HOLE INTO 'H20' RAFTER TO PREVENT SPLITTING.
  • Page 58 STEP 2 PORCH ROOF FRONT PORCH GABLE TRIM - FRONT PORCH ROOF SUPPORT - W4L04657 H100088 SCREW PFH W4L04658 5/8"x2 3/8"x9 1/2" (16x60x241) 8x1 1/8 5/8"x3 3/8"x30 5/8" (16x86x779) FRONT PORCH GABLE TRIM - H100128 SCREW PWH W4L04656 A100164 BYD ID TAG (LARGE) AGES 3-10 8x5/8 5/8"x2 3/8"x15"...
  • Page 59 STEP 3 PORCH ROOF H100111 SCREW PFH RIGHT PORCH PEAK ROOF PANEL - W2A02631 LEFT PORCH PEAK ROOF PANEL - W2A02630 1 5/8"x10 1/2"x32 7/8" (42x268x834) 1 5/8"x10 1/2"x32 7/8" (42x268x834) (x1) FRONT ASSEMBLY BACK SIDE (x8) SCREW - 2" (x1)
  • Page 60 STEP 4 PORCH ROOF H100111 SCREW PFH LEFT PORCH ROOF PANEL - W2A02628 RIGHT PORCH ROOF PANEL - W2A02629 1 5/8"x15 5/8"x32 7/8" (42x396x834) 1 5/8"x15 5/8"x32 7/8" (42x396x834) (x1) FRONT ASSEMBLY BACK SIDE (x8) SCREW - 2" (x1)
  • Page 61 STEP 1 FORT ASSEMBLY TOWER LEG - W2A03355 3"x3"x89 1/2" (76x76x2274) BOTTOM FLOOR RAIL - W4L11775 1"x5 1/4"x80" (24x134x2032) TOWER LEG - W4L04563 1 3/8"x3 3/8"x59" (36x86x1500) TOP FLOOR RAIL - W4L04566 TOWER LEG - W4L04564 1"x5 1/4"x80" (24x134x2032) 3"x3"x59" (76x76x1500) H100019 H100013 BOLT WH...
  • Page 62 FORT ASSEMBLY STEP 2 TOWER LEG - W4L04561 3"x3"x89 1/2" (76x76x2274) BOTTOM FLOOR RAIL - W4L11775 1"x5 1/4"x80" (24x134x2032) TOWER LEG - W4L04567 1 3/8"x3 3/8"x59" (36x86x1500) TOP FLOOR RAIL - W4L04569 1"x5 1/4"x80" (24x134x2032) TOWER LEG - W4L04568 3"x3"x59" (76x76x1500) H100019 BOLT WH H100013...
  • Page 63 STEP 3 FORT ASSEMBLY FRONT WALL RAIL - W4L11774 1"x3 3/8"x60 1/2" (24x86x1537) FLOOR RAIL - W4L11777 1"x5 1/4"x60 1/2" (24x134x1537) FLOOR RAIL - W4L04571 1"x5 1/4"x60 1/2" (24x134x1537) H100028 H100030 WASHER LOCK LAG SCREW WH H100027 LAG SCREW WH (10) 5/16x2 1/2 5/16x2...
  • Page 64 STEP 4 FORT ASSEMBLY FLOOR RAIL - W4L04675 H100027 LAG SCREW WH 1"x5 1/4"x60 1/2" (24x134x1537) 5/16x2 H100030 WASHER LOCK 8x19 FLOOR RAIL - W4L04570 H100028 LAG SCREW WH 5/8"x5 1/4"x60 1/2" (16x134x1537) 5/16x2 1/2 (x4) (x8) LAG SCREW - 2 1/2" WASHER - 8x19 (x1) NOTE HOLE...
  • Page 65 STEP 5 FORT ASSEMBLY FLOOR RAIL - W4L04572 H100027 LAG SCREW WH 5/8"x5 1/4"x60 1/2" (16x134x1537) 5/16x2 H100030 WASHER LOCK FLOOR JOIST - W4L04573 8x19 H100090 SCREW PFH 1"x3 3/8"x60 1/2" (24x86x1537) 8x2 1/2" (x1) FLUSH NOTE HOLE LOCATIONS (x4) SCREW - 2 1/2"...
  • Page 66 FORT ASSEMBLY STEP 6 H100086 SCREW PFH SAND BOX SEAT - W4L11776 8x1 1/2 H100010 BOLT WH 5/8"x4 3/8"x24" (16x112x610) 5/16x1-1/2 1 3/4 in 2 5/8 in [67 mm] [43 mm] H100030 WASHER LOCK H100074 T-NUT PICNIC TABLE SUPPORT - W4L04574 5/16 8x19 1"x3 3/8"x28 5/8"...
  • Page 67 STEP 7 FORT ASSEMBLY H100086 SCREW PFH BOTTOM FLOOR BOARD - W4L04577 (38) 8x1 1/2 5/8"x4"x35 1/4" (16x102x895) BOTTOM FLOOR PANEL - W2A01485 1 5/8"x13 1/2"x35 3/8" (40x344x897) (x1) (x38) SCREW - 1 1/2" (x4) BOTTOM FLOOR PANEL (x1) SPACE BOARDS &...
  • Page 68 STEP 8 FORT ASSEMBLY PICNIC TABLE RAIL - W4L04578 H100028 LAG SCREW WH 1"x3 3/8"x67 1/4" (24x86x1708) 5/16x2 1/2 H100030 WASHER LOCK 8x19 BOTTOM WALL RAIL - W4L04579 H100027 LAG SCREW WH 5/8"x3 3/8"x60 1/2" (16x86x1537) 5/16x2 NOTE ANGLE CUT FACES DOWNWARD (x1) (x6)
  • Page 69 STEP 9 FORT ASSEMBLY H100088 SCREW PFH BOTTOM WALL BOARD - W4L15944 (32) 8x1 1/8 5/8"x3 3/8"x21 3/8" (16x86x544) 3 in [77 mm] EQUAL SPACING FLUSH BOTTOMS (x8) (x32) SCREW - 1 1/8"...
  • Page 70 STEP 1 0 FORT ASSEMBLY H100027 LAG SCREW WH 5/16x2 H100030 WASHER LOCK BOTTOM WALL RAIL - W4L04596 8x19 5/8"x3 3/8"x80" (16x86x2032) H100026 LAG SCREW WH 5/16x1 1/2 (x2) LAG SCREW - 1 1/2" (x2) (x4) (x6) LAG SCREW - 2" WASHER - 8x19...
  • Page 71 STEP 1 1 FORT ASSEMBLY H100088 SCREW PFH BOTTOM WALL BOARD - W4L15944 (40) 8x1 1/8 (10) 5/8"x3 3/8"x21 3/8" (16x86x544) 3 1/8 in 3 1/8 in EQUAL EQUAL SPACING SPACING FLUSH BOTTOMS (x40) (x10) SCREW - 1 1/8"...
  • Page 72 STEP 1 2 FORT ASSEMBLY H100028 PICNIC TABLE SEAT RAIL - W4L04597 LAG SCREW WH H100010 BOLT WH H100138 WASHER LOCK 1"x3 3/8"x32" (24x86x812) 5/16x2 1/2 5/16x1-1/2 6x15 PICNIC TABLE BRACE - W4L04598 H100146 LAG SCREW WH H100011 H100030 WASHER LOCK 1"x3 3/8"x17 1/2"...
  • Page 73 STEP 13 FORT ASSEMBLY H100028 PICNIC TABLE SEAT RAIL - W4L04599 LAG SCREW WH H100011 H100074 BOLT WH T-NUT 1"x3 3/8"x32" (24x86x812) 5/16x2 1/2 5/16x1 3/4 5/16 H100146 H100030 WASHER LOCK H100138 WASHER LOCK LAG SCREW WH PICNIC TABLE BRACE - W4L04598 1/4x2 1"x3 3/8"x17 1/2"...
  • Page 74 STEP 14 FORT ASSEMBLY H100111 SCREW PFH PICNIC TABLE SEAT - W4L04600 (16) 1"x3 3/8"x35 3/8" (24x86x897) (x16) SCREW - 2" (x4)
  • Page 75 STEP 15 FORT ASSEMBLY H100011 BOLT WH H100028 LAG SCREW WH 5/16x1 3/4 5/16x2 1/2 PICNIC TABLE TOP SUPPORT - W4L04601 1"x3 3/8"x16 1/2" (24x86x418) H100030 WASHER LOCK H100074 T-NUT 5/16 8x19 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. (x1) (x1) BOLT - 1 3/4"...
  • Page 76 STEP 16 FORT ASSEMBLY H100086 SCREW PFH CENTER PICNIC TABLE TOP - W4L04603 (20) 8x1 1/2 5/8"x3"x38 1/4" (16x76x973) PICNIC TABLE TOP CLEAT - W4L04604 5/8"x3 3/8"x16" (16x86x406) H100088 SCREW PFH 8x1 1/8 PICNIC TABLE TOP - W4L04602 5/8"x3 3/8"x41 1/4" (16x86x1049) (x20) SCREW - 1 1/2"...
  • Page 77 STEP 17 FORT ASSEMBLY H100111 SCREW PFH TOP FLOOR SUPPORT - W4L04606 1"x3 3/8"x3" (24x86x76) (x2) FLUSH (x4) SCREW - 2"...
  • Page 78 STEP 18 FORT ASSEMBLY 12 5/8 in H100088 SCREW PFH SAFETY BOARD - W4L04605 8x1 1/8 5/8"x1 3/8"x28 5/8" (16x34x726) (x3) SCREW - 1 1/8" NOTE HOLE LOCATIONS (x1) CENTER IN OPENING...
  • Page 79 STEP 19 FORT ASSEMBLY H100074 T-NUT H100013 BOLT WH 5/16 5/16x2 1/4 DECK BRACE - W4L15942 1 7/16"x3 3/8"x20" (36x86x508) H100138 WASHER LOCK 6x15 H100649 LAG SCREW WH H100030 WASHER LOCK 1/4x2 1/2 8x19 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. (x8) (x8) WASHER - 8x19...
  • Page 80 STEP 20 FORT ASSEMBLY FLOOR RAIL - W4L04608 H100027 LAG SCREW WH 1"x3 3/8"x60 1/2" (24x86x1537) 5/16x2 H100030 WASHER LOCK 8x19 FLOOR JOIST - W4L04573 H100090 SCREW PFH 1"x3 3/8"x60 1/2" (24x86x1537) 8x2 1/2" NOTE: FLUSH TOPS OF BOARDS. ALL PLACES. (x8) SCREW - 2 1/2"...
  • Page 81 STEP 21 FORT ASSEMBLY H100086 SCREW PFH (126) 8x1 1/2 FLOOR PANEL - W2A03345 1 1/4"x13 1/2"x81 7/8" (32x344x2080) TOP FLOOR BOARD - W4L15964 H100074 T-NUT 5/8"x4"x78" (16x102x1980) 5/16 (x2) T-NUT - 5/16" (x2) (x126) TIP: SCREW - 1 1/2" INSTALL T-NUTS ON BOTTOM SIDE OF BOTH Y1 FLOOR BOARDS (x2)
  • Page 82 FORT ASSEMBLY STEP 22 1 3/4 in 1 1/2 in [43 mm] [38 mm] ROOF SUPPORT RAIL - W4L04623 BACK RIGHT CLUB HOUSE CORNER - W4L04618 CLUB HOUSE WALL RAIL - W4L04613 1"x3 3/8"x67 1/4" (24x86x1709) 3"x3"x53 7/8" (76x76x1370) 5/8"x3 3/8"x30 1/4" (16x86x768) BACK LEFT CLUB HOUSE CORNER - W4L04612 BACK CLUB HOUSE RAIL - W4L04621 L BRACKET...
  • Page 83 STEP 23 FORT ASSEMBLY 1 3/4 in 1 1/2 in H100027 LAG SCREW WH 5/16x2 CLUB HOUSE WALL RAIL - W4L04614 WALL RAIL - W4L04611 5/8"x3 3/8"x50 1/4" (16x86x1277) 5/8"x3 3/8"x6 3/8" (16x86x162) H100030 WASHER LOCK EXT TOP WALL RAIL - W4L04619 8x19 5/8"x3 3/8"x80"...
  • Page 84 STEP 24 FORT ASSEMBLY H100011 CLUB HOUSE WALL RAIL - W4L04616 BOLT WH H100009 BOLT WH H100115 BOLT WH 5/16x1 3/4 1"x3 3/8"x29 7/8" (24x86x758) 5/16x1 1/4 5/16x1/2 H100074 T-NUT 5/16 H100005 NUT BARREL WH H100031 WASHER LOCK H100030 WASHER LOCK A4M01046 L BRACKET 2.5x38x55x55 5/16x7/8...
  • Page 85 STEP 25 FORT ASSEMBLY WALL RAIL - W4L04620 1"x3 3/8"x80" (24x86x2032) L BRACKET A4M01046 2.5x38x55x55 FRONT LEFT CLUB HOUSE CORNER - W4L04615 3"x3"x53 7/8" (76x76x1370) H100019 H100017 H100005 BOLT WH BOLT WH NUT BARREL WH H100115 BOLT WH 5/16x3 3/4 5/16x3 1/4 5/16x7/8 5/16x1/2...
  • Page 86 STEP 26 FORT ASSEMBLY WALL RAIL - W4L15900 1"x3 3/8"x80" (24x86x2032) L BRACKET A4M01046 FRONT RIGHT CLUB HOUSE CORNER - W4L04617 2.5x38x55x55 3"x3"x53 7/8" (76x76x1370) H100019 BOLT WH H100017 H100005 BOLT WH NUT BARREL WH H100115 BOLT WH 5/16x3 3/4 5/16x3 1/4 5/16x7/8 5/16x1/2...
  • Page 87 STEP 27 FORT ASSEMBLY H100044 BOLT HEX H100030 WASHER LOCK FORT WALL BOARD - W4L15916 5/16x2 1"x3 3/8"x50 1/2" (24x86x1284) 8x19 A100396 L BRACKET 51x32x82x3.175 H100074 T-NUT H100010 BOLT WH 5/16 5/16x1-1/2 H100095 WASHER SPLIT H100105 WASHER FLAT 5/16 8x27 TIP: NOTE: NOTE:...
  • Page 88 STEP 28 FORT ASSEMBLY H100019 BOLT WH H100089 SCREW PFH H100074 T-NUT CLUB HOUSE WALL RAIL - W4L04626 5/16x3 3/4 8x1 3/4 5/8"x5 1/4"x50 1/4" (16x134x1277) 5/16 SWING BEAM MOUNT - W4L04628 H100027 LAG SCREW WH H100010 H100030 WASHER LOCK BOLT WH 1"x3 3/8"x50 1/4"...
  • Page 89 STEP 29 FORT ASSEMBLY H100030 WASHER LOCK 8x19 H100011 BOLT WH 5/16x1 3/4 H100074 T-NUT (1) LADDER ASSEMBLY 5/16 (x2) T-NUT - 5/16" (x2) WASHER - 8x19 (x2) BOLT - 1 3/4"...
  • Page 90 STEP 30 FORT ASSEMBLY H100019 BOLT WH ROOF SUPPORT RAIL - W4L04623 5/16x3 3/4 1"x3 3/8"x67 1/4" (24x86x1709) FRONT CLUB HOUSE WALL RAIL - W4L04625 H100074 T-NUT H100030 WASHER LOCK 1"x3 3/8"x60 1/2" (24x86x1537) 5/16 8x19 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY.
  • Page 91 FORT ASSEMBLY STEP 31 1 1/2 in 1 3/4 in [38 mm] [43 mm] CLUB HOUSE LEG - W4L04637 CLUB HOUSE WALL RAIL - W4L04613 L BRACKET A4M01046 1"x3 3/8"x50 1/2" (24x86x1284) 5/8"x3 3/8"x30 1/4" (16x86x768) 2.5x38x55x55 H100027 LAG SCREW WH H100010 BOLT WH H100009...
  • Page 92 STEP 32 FORT ASSEMBLY H100030 WASHER LOCK H100027 LAG SCREW WH CLUB HOUSE WALL RAIL - W4L04624 5/16x2 1"x3 3/8"x50 1/4" (24x86x1277) 8x19 (x2) WASHER - 8x19 (x2) LAG SCREW - 2" (x1)
  • Page 93 STEP 33 FORT ASSEMBLY NOTE: PORCH LEG - W4L04683 HOLES GO OUTWARD 1"x3 3/8"x50 1/2" (24x86x1282) WHEN INSTALLED. PORCH LEG - W4L04610 L BRACKET A4M01046 1"x3 3/8"x50 1/2" (24x86x1282) 2.5x38x55x55 H100010 BOLT WH H100011 BOLT WH H100115 BOLT WH H100005 NUT BARREL WH 5/16x1-1/2 5/16x1 3/4...
  • Page 94 STEP 34 FORT ASSEMBLY H100088 SCREW PFH CLUB HOUSE WALL BOARD - W4L04629 (56) 8x1 1/8 CLUB HOUSE WALL BOARD - W4L04630 5/8"x2 3/8"x50 1/2" (16x60x1284) 5/8"x3 3/8"x50 1/2" (16x86x1284) CLUB HOUSE WALL BOARD - W4L04633 CLUB HOUSE WALL BOARD - W4L04631 CLUB HOUSE WALL BOARD - W4L04634 5/8"x3 3/8"x29 7/8"...
  • Page 95 FORT ASSEMBLY STEP 35 WALL BOARD - W4L04636 WALL BOARD - W4L04632 5/8"x3 3/8"x26 1/8" (16x86x664) 5/8"x3 3/8"x29 7/8" (16x86x758) H100088 SCREW PFH (38) 8x1 1/8 CLUB HOUSE WALL BOARD - W4L04635 5/8"x3 3/8"x53 7/8" (16x86x1370) (x2) (x38) (x1) SCREW - 1 1/8" (x6)
  • Page 96 FORT ASSEMBLY STEP 36 FORT WALL BOARD - W4L15914 5/8"x3 3/8"x50 1/2" (16x86x1284) H100088 SCREW PFH FRONT WINDOW WALL BOARD - W4L04638 (35) 8x1 1/8 5/8"x3 3/8"x6 3/8" (16x86x162) FRONT WINDOW WALL BOARD - W4L04639 5/8"x3 3/8"x35" (16x86x889) (x2) (x35) (x2) SCREW - 1 1/8"...
  • Page 97 STEP 37 FORT ASSEMBLY H100088 SCREW PFH WALL BOARD - W4L04632 (52) 8x1 1/8 (13) 5/8"x3 3/8"x29 7/8" (16x86x758) (x13) (x52) SCREW - 1 1/8"...
  • Page 98 STEP 38 FORT ASSEMBLY H100088 SCREW PFH WALL BOARD - W4L15943 (16) 8x1 1/8 5/8"x3 3/8"x29 7/8" (16x86x758) 2 5/8 in EQUAL SPACING (x4) (x16) SCREW - 1 1/8"...
  • Page 99 STEP 39 FORT ASSEMBLY H100111 SCREW PFH H100128 SCREW PWH (20) (24) 8x5/8 (2) BAY WINDOW ASSEMBLY (x24) SCREW - 5/8 (x20) BAY WINDOW ASSEMBLY SCREW - 2" BAY WINDOW ASSEMBLY...
  • Page 100 STEP 40 FORT ASSEMBLY H100070 SCREW PWH 8x3/4 WINDOW A100146 216x267 GREEN (x??) WINDOW 216x267 GREEN (x4) SCREW - 8x3/4"...
  • Page 101 STEP 41 FORT ASSEMBLY A100324 LADDER RUNG H100008 BOLT WH H100074 T-NUT 578 GREEN 5/16x1 5/16 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. (x4) T-NUT - 5/16" (x2) LADDER RUNG 578 GREEN (x4) BOLT - 5/16x1"...
  • Page 102 STEP 42 FORT ASSEMBLY H100030 WASHER LOCK H100011 BOLT WH 5/16x1 3/4 8x19 ROOF RAFTER - W4L04640 1"x3 3/8"x50 3/8" (24x86x1278) H100091 SCREW PFH T-NUT H100074 8X2 1/4 5/16 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. 1 in USING A 3/16" DRILL BIT, MARK AND DRILL A PILOT HOLE INTO 'H12' RAFTER TO PREVENT SPLITTING.
  • Page 103 STEP 43 FORT ASSEMBLY GABLE BOARD - W4L04641 GABLE BOARD - W4L04642 H100088 SCREW PFH 5/8"x3 3/8"x59 1/2" (16x86x1510) 5/8"x3 3/8"x52 5/8" (16x86x1338) 8x1 1/8 (x8) SCREW - 1 1/8" (x2) (x2)
  • Page 104 FORT ASSEMBLY STEP 44 WINDOW TRIM - W4L04646 GABLE WINDOW BOARD - W4L04643 5/8"x2 3/8"x12 1/4" (16x60x310) 5/8"x3 3/8"x16 1/8" (16x86x410) H100088 SCREW PFH GABLE WINDOW BOARD - W4L04644 5/8"x3 3/8"x12 3/4" (16x86x324) (18) 8x1 1/8 GABLE BOARD - W4L04645 GABLE WINDOW BOARD - W4L04647 5/8"x2 3/8"x27 5/8"...
  • Page 105 STEP 45 FORT ASSEMBLY GABLE BOARD - W4L04645 GABLE BOARD - W4L04651 5/8"x2 3/8"x27 5/8" (16x60x702) 5/8"x3 3/8"x39 1/8" (16x86x994) H100088 SCREW PFH 8x1 1/8 GABLE BOARD - W4L04652 GABLE BOARD - W4L04650 5/8"x3 3/8"x32 3/8" (16x86x822) 5/8"x3 3/8"x45 7/8" (16x86x1166) NOTE HOLE LOCATIONS (x8)
  • Page 106 STEP 46 FORT ASSEMBLY H100088 SCREW PFH (22) 8x1 1/8 GABLE TRIM - W4L04649 TRIANGLE SUNBURST - W4L04827 GABLE TRIM - W4L04648 5/8"x2 3/8"x6 1/2" (16x60x165) 5/8"x5 1/4"x10 3/8" (16x134x265) 5/8"x2 3/8"x11 1/2" (16x60x292) 1 1/8 in [28 mm] (x2) (x22) SCREW - 1 1/8"...
  • Page 107 STEP 47 FORT ASSEMBLY H100070 SCREW PWH 8x3/4 WINDOW A100146 216x267 GREEN (x4) (x1) SCREW - 8x3/4" WINDOW 216x267 GREEN...
  • Page 108 STEP 48 FORT ASSEMBLY SOFFIT CAP - W4L04653 5/8"x3 3/8"x50 1/4" (16x86x1277) H100086 SCREW PFH 8x1 1/2 SOFFIT CAP - W4L04654 5/8"x2 3/8"x50 1/4" (16x60x1277) INSTALL 'N2' & 'M11' BOARDS BESIDE UPRIGHTS TOP VIEW (x6) SCREW - 1 1/2" (x1) (x1)
  • Page 109 STEP 49 FORT ASSEMBLY H100091 SCREW PFH (14) 8X2 1/4 ROOF PANEL - W2A02627 PEAK ROOF PANEL - W2A02626 1 5/8"x15 5/8"x59" (42x396x1499) 1 5/8"x20 5/8"x59" (42x524x1499) NOTE: START WITH TOP PANEL FIRST. FLUSH EDGES. (x14) SCREW - 2 1/4" (x1) PEAK ROOF PANEL (x2)
  • Page 110 STEP 50 FORT ASSEMBLY ROOF SUPPORT - W103535 H100088 SCREW PFH 5/8"x2 3/8"x47" (16x60x1193) 8x1 1/8 1 in 2 1/2 in 25 7/8 in [26 mm] [65 mm] [657 mm] (x9) (x1) SCREW - 1 1/8"...
  • Page 111 FORT ASSEMBLY STEP 51 REPEAT STEPS 49 & 50 TO ATTACH LEFT SIDE ROOF PANELS.
  • Page 112 STEP 52 FORT ASSEMBLY H100014 BOLT WH H100015 BOLT WH 5/16x2 1/2 5/16x2 3/4 H100030 WASHER LOCK 8x19 (1) PORCH ROOF ASSEMBLY H100074 T-NUT H100011 BOLT WH 5/16 5/16x1 3/4 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. PORCH ROOF ASSEMBLY (x2) WASHER - 8x19 (x2)
  • Page 113 FORT ASSEMBLY STEP 53 H100095 WASHER SPLIT H100043 BOLT HEX 5/16 5/16x1 3/4 (1) SWING BEAM ASSEMBLY H100074 T-NUT H100105 WASHER FLAT 5/16 8x27 (x4) TIP: WASHER - 5/16" INSTALL T-NUTS INTO (x4) (x4) BOARDS BEFORE ASSEMBLY. BOLT - 1 3/4" WASHER - 8x27 SWING BEAM ASSEMBLY...
  • Page 114 FORT ASSEMBLY STEP 54 H100086 SCREW PFH H100649 LAG SCREW WH H100005 NUT BARREL WH H100042 BOLT HEX 8x1 1/2 5/16x1 1/4 1/4x2 1/2 5/16x7/8 (1) CROW'S NEST DECK ASSEMBLY H100105 WASHER FLAT H100095 WASHER SPLIT H100138 WASHER LOCK H100031 WASHER LOCK 8x27 5/16...
  • Page 115 FORT ASSEMBLY STEP 55 H100066 LAG SCREW H100095 WASHER SPLIT H100105 WASHER FLAT L BRACKET A100396 5/16x1 1/2 5/16 8x27 51x32x82x3.175 (x8) LAG SCREW - 1 1/2" (x8) WASHER - 5/16" (x8) WASHER - 8x27 (x2) USING BRACKET AS GUIDE, L BRACKET DRILL 3/16 in [5 mm] HOLES.
  • Page 116 STEP 56 FORT ASSEMBLY CROWS NEST WALL SUPPORT - W4L15909 H100015 BOLT WH H100030 WASHER LOCK 1 3/8"x2 3/8"x37 1/2" (36x60x952) 5/16x2 3/4 8x19 CROWS NEST WALL SUPPORT - W4L15908 H100074 T-NUT 1 3/8"x2 3/8"x37 1/2" (36x60x952) 5/16 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY.
  • Page 117 STEP 57 FORT ASSEMBLY CROWS NEST WALL RAIL - W4L15907 H100074 T-NUT H100028 LAG SCREW WH 1"x3 3/8"x38 7/8" (24x86x988) 5/16 5/16x2 1/2 H100030 WASHER LOCK H100013 BOLT WH CROWS NEST WALL RAIL - W4L11782 5/16x2 1/4 1"x3 3/8"x29 7/8" (24x86x758) 8x19 TIP: INSTALL T-NUTS INTO...
  • Page 118 FORT ASSEMBLY STEP 58 L BRACKET A4M01046 H100008 H100115 H100074 T-NUT BOLT WH BOLT WH 2.5x38x55x55 5/16x1 5/16x1/2 5/16 TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. (x2) L BRACKET (x2) BOLT - 5/16x1" (x2) BOLT - 1/2" (x4) T-NUT - 5/16" USING BRACKETS AS A GUIDE, DRILL 3/8 in [10 mm] HOLES THROUGH WALL BOARD.
  • Page 119 STEP 59 FORT ASSEMBLY CROWS NEST WALL RAIL - W4L15910 CROWS NEST WALL RAIL - W4L11773 CROWS NEST WALL RAIL - W4L11782 1"x3 3/8"x30 5/8" (24x86x778) 5/8"x3 3/8"x29 7/8" (16x86x758) 1"x3 3/8"x29 7/8" (24x86x758) H100013 BOLT WH H100027 LAG SCREW WH H100028 LAG SCREW WH H100030...
  • Page 120 STEP 60 FORT ASSEMBLY 1 1/8 in 1 3/4 in [30 mm] [43 mm] H100012 BOLT WH H100009 BOLT WH H100115 BOLT WH CROWS NEST WALL RAIL - W4L04671 5/16x2 5/16x1 1/4 5/16x1/2 5/8"x3 3/8"x10" (16x86x254) H100074 T-NUT H100030 WASHER LOCK 5/16 L BRACKET A4M01046...
  • Page 121 STEP 61 FORT ASSEMBLY H100088 SCREW PFH CROWS NEST WALL BOARD - W4L15912 8x1 1/8 5/8"x2 3/8"x18 1/8" (16x60x461) 3 in [75 mm] (x4) SCREW - 1 1/8" (x2)
  • Page 122 STEP 62 FORT ASSEMBLY H100088 SCREW PFH CROWS NEST WALL BOARD - W4L15911 (12) 8x1 1/8 5/8"x1 3/8"x32 1/4" (16x34x819) 2 3/4 in [69 mm] EQUAL SPACING FLUSH BOTTOMS (x12) SCREW - 1 1/8" (x6)
  • Page 123 STEP 63 FORT ASSEMBLY H100088 SCREW PFH CROWS NEST WALL BOARD - W4L15911 (24) 8x1 1/8 5/8"x1 3/8"x32 1/4" (16x34x819) (12) 2 1/2 in [65 mm] EQUAL SPACING (x24) FLUSH BOTTOMS SCREW - 1 1/8" (x12)
  • Page 124 STEP 64 FORT ASSEMBLY SCREW PFH H100087 8x1-1/4" A6P00096 TELESCOPE (x2) SCREW - 1-1/4" (x1) TELESCOPE...
  • Page 125 STEP 65 FORT ASSEMBLY HAND GRIP H100074 T-NUT A100118 H100008 BOLT WH H100026 LAG SCREW WH METAL GREEN 5/16 5/16x1 5/16x1 1/2 381 c/c TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. (x4) (x4) BOLT - 5/16x1" LAG SCREW - 1 1/2" (x4) (x4) T-NUT - 5/16"...
  • Page 126 STEP 1 FINAL ASSEMBLY H100010 BOLT WH H100030 WASHER LOCK 5/16x1-1/2 8x19 (1) ROCK WALL ASSEMBLY (x2) (x2) ROCK WALL ASSEMBLY BOLT - 1 1/2" WASHER - 8x19...
  • Page 127 STEP 2 FINAL ASSEMBLY H100008 BOLT WH H100074 T-NUT 5/16x1 5/16 (1) MONKEY BAR ASSEMBLY TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. (x4) T-NUT - 5/16" (x4) BOLT - 5/16x1" MONKEY BAR ASSEMBLY...
  • Page 128 STEP 3 FINAL ASSEMBLY H100074 T-NUT H100115 BOLT WH 5/16 5/16x1/2 (1) SLIDE ASSEMBLY TIP: INSTALL T-NUTS INTO BOARDS BEFORE ASSEMBLY. NOTE: CENTER SLIDE IN OPENING. USING DIMENSIONS BELOW AS A TEMPLATE, DRILL (3) 3/8" HOLES THROUGH DECK FOR HARDWARE. 6 1/2 in 6 1/2 in 2 5/8 in...
  • Page 129 FINAL ASSEMBLY STEP 4 H100128 SCREW PWH A100314 "A" REVISION TAG 8x5/8 (x1) "A" REVISION TAG (x2) SCREW - 5/8...
  • Page 130 STEP 5 FINAL ASSEMBLY A100177 CHAIN GREEN 31" A100069 SWING SEAT A100027 QUICK LINK TRAPEZE A6P00034 GREEN 26" YELLOW A100047 CHAIN GREEN 57" TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK (x1) TRAPEZE YELLOW (x2) CHAIN GREEN 31" (x4) CHAIN GREEN 57" (x6) QUICK LINK (x2)
  • Page 131 FINAL ASSEMBLY STEP 6 A100178 AUGER GROUND H100145 LAG SCREW WH H100106 WASHER FLAT H100031 WASHER LOCK STAKE 1/4x1 1/2 9x18 12x19 A4M00527 GROUND STAKE H100009 BOLT WH H100004 NUT BARREL WH REBAR 5/16x1 1/4 5/16 x 5/8 DETAIL 'A' FINAL STEP TWIST STAKES INTO GROUND AGAINST DOUBLE CHECK EVERY BOLT, SCREW...