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Backyard Discovery 35012 Owner's Manual
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Backyard Discovery 35012 Owner's Manual

Aspen wooden swing set
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• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
Manufacturer: Backyard Discovery
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and
Features the
Save this assembly manual for future reference in the event that
INS-35012-BRS 07/21/11
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
information to order replacement parts)
you need to order replacement parts.
RELEASE "A"
ASPEN
Wooden Swing Set
Model: #35012
fastening system.
Made in China

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Summary of Contents for Backyard Discovery 35012

  • Page 1 ASPEN Wooden Swing Set Model: #35012 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and...
  • Page 2 STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó...
  • Page 3 Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.

  • Page 4: Positioning Your Playcenter

    Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2.

  • Page 5: Operating Instructions

    Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12"...

  • Page 6: Maintenance Instructions

    Owner’s Manual Play Set 17. Instruct children to never crawl on top of a fort roof. 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19.

  • Page 7: Disposal Instructions

    Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 8 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS X3.1 The U.S.
  • Page 9 The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for children ages 3 –...
  • Page 10 11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.
  • Page 11 Tools Required for Installation: (These are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.) (Square) (Open End Wrenches 1/2") (Level 24") (3/8" Drive Ratchet, 1/2" STD (Tape Measure) (Claw Hammer) Sockets 1/2"...
  • Page 12 Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.    > P@ Safe play height: 14'-2" [3.4 m] Maximum fall height: 6'-3 1/2"...
  • Page 13 Parts Identification Wood Components (NOT TO SCALE) E1 - A-FRAME BOARD - W102475 1 3/8"x3 3/8"x85" (36x86x2159) E2 - UPRIGHT - W102477 1 3/8"x3 3/8"x56 3/4" (36x86x1442) E3 - FLOOR RAIL - W102476 1 3/8"x3 3/8"x41 3/8" (36x86x1052) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8"...
  • Page 14 Parts Identification Wood Components (NOT TO SCALE) M1 - SWING BLOCK - W102485 5/8"x3 3/8"x60" (16x86x1524) M2 - ROCKWALL BOARD - W102482 5/8"x3 3/8"x25" (16x86x635) M3 - TOP ROCKWALL BOARD - W102488 5/8"x3 3/8"x25" (16x86x635) M4 - TARP TOP SUPPORT - W102481 5/8"x3 3/8"x25"...
  • Page 15 Parts Identification Hardware AJ - BOLT HEX 5/16x1-1/4 - H100042 (15) Z - LAG SCREW WH 5/16x2 - H100027 AN - BOLT HEX 5/16x2-3/4 - H100047 LC - LAG SCREW WH 1/4x1-1/2 - H100145 CM - BOLT WH 5/16x1/2 - H100115 (11) KT - BOLT WH 1/4x1"...
  • Page 16 Parts Identification Hardware CE - WASHER FLAT 9x18 - H100106 B - NUT BARREL WH 5/16x5/8 - H100004 (15) CD - WASHER FLAT 8x27 - H100105 (13) D - NUT BARREL WH 5/16x7/8 - H100005 CB - WASHER SAFETY 17x30 - H100103 C - NUT BARREL WH 5/16x1-1/2 - H100006 BX - WASHER SPLIT 5/16 - H100095 (10)
  • Page 17 Parts Identification Accessories (NOT TO SCALE) EA - HAND GRIP YELLOW PLASTIC - A100043 - T-30 Torx Driver - A100147 FA - QUICK LINK - A100069 ER - CLIMBING ROCK GREEN SMALL - A100060 FB - SWING SEAT YELLOW - A100070 KF - TRAPEZE WITH HARDWARE YELLOW - A100109 - T-40 Torx Driver - A100042 HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164...
  • Page 18 Parts Identification Accessories (NOT TO SCALE) EK - SLIDE RAIL 8' GREEN RIGHT - A100054 EL - SLIDE RAIL 8' GREEN LEFT - A100055 EM - SLIDE BED 8' YELLOW - A100056 SP - TARP .4x622x1857 - A100313 1/64"x24 1/2"x73 1/8" (.4x622x1857) SQ - "A"...
  • Page 19 8 FOOT SLIDE ASSEMBLY PHASE 1 Phase Notes DRILL 3 HOLES AT ONE END OF THE PLASTIC SLIDE BED USING A 5/16" DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW. THIS END WILL BE THE TOP OF THE SLIDE. TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/4"...
  • Page 20 8 FOOT SLIDE ASSEMBLY PHASE 2 Phase Notes PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL. PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY.
  • Page 21 SB74 - SWING BEAM - W102304 2"x5 1/4"x89 1/2" (50x134x2274) GD - L BRACKET 66x66x127 - A100140 QZ - TRIANGLE PLATE 100 5 HOLE - A100294 SWING BEAM ASSEMBLY BOLT WH 5/16x1-3/4 STEP 1 BOLT HEX 5/16x2-3/4 ATTACH (2) QZ TRIANGLE PLATES TO SB74 SWING BEAM USING WASHER LOCK EXT 1-3/4"...
  • Page 22 W71 - SWING BEAM SUPPORT - W102305 H79 - END SUPPORT - W100992 2"x3 3/8"x46 1/8" (50x86x1170) 1"x3 1/2"x42" (24x86x1072) E77 - ANGLE BRACE - W100991 H80 - GROUND BOARD - W100990 1 3/8"x3 3/8"x74 3/8" (36x86x1890) 1"x3 3/8"x87 3/8" (24x86x2218) SWING BEAM ASSEMBLY BOLT WH 5/16x2...
  • Page 23 SWING BEAM ASSEMBLY STEP 3 ATTACH (2) QZ TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1-3/4" BOLT WH 5/16x1-3/4 BOLTS, LOCK WASHER AND 7/8" BARREL NUT. WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x7/8 SB74 SB74...
  • Page 24 SWING BEAM ASSEMBLY WASHER FLAT 8x27 STEP 4 INSERT SWING HANGER QUICK LINK AND SAFETY WASHER INTO HOLES IN THE NUT LOCK EDGE OF SB74 SWING BEAM. SECURE SWING HANGER TO W71 SWING BEAM USING 5/16 FLAT WASHERS AND 5/16" LOCK NUTS. WASHER SAFETY 17x30...
  • Page 25 E1 - A-FRAME BOARD - W102475 M1 - SWING BLOCK - W102485 1 3/8"x3 3/8"x85" (36x86x2159) 5/8"x3 3/8"x60" (16x86x1524) E3 - FLOOR RAIL - W102476 G1 - GROUND BOARD - W102479 1 3/8"x3 3/8"x41 3/8" (36x86x1052) 1"x5 1/4"x88 3/8" (24x134x2244) STEP 1 LAY TWO E1 FORT UPRIGHTS FLAT ON GROUND.
  • Page 26 G4 - SHORT GROUND BOARD - W102480 1"x5 1/4"x26 7/8" (24x134x682) STEP 3 USING G4 BOARD AS A TEMPLATE, PILOT DRILL AND ATTACH G4 BOARDS TO E1 FORT UPRIGHTS USING 2" LAG SCREWS AND LOCK WASHERS. LAG SCREW WH 5/16x2 WASHER LOCK EXT 8x19...
  • Page 27 M2 - ROCKWALL BOARD - W102482 M3 - TOP ROCKWALL BOARD - W102488 5/8"x3 3/8"x25" (16x86x635) 5/8"x3 3/8"x25" (16x86x635) ER - CLIMBING ROCK GREEN SMALL - A100060 STEP 4 ATTACH ER CLIMBING ROCKS TO M2 BOARDS USING 3/8" T-NUTS, 1-1/2 BOLTS AND 1-1/8" WOOD SCREWS, AS SHOWN BOLT FA 3/8x1-1/2 T-NUT 3/8...
  • Page 28 O1 - ANGLE BRACE - W102484 5/8"x1 3/8"x28 5/8" (16x34x728) STEP 6 USING O1 AS A TEMPLATE, PILOT DRILL USING A 5/16" DRILL BIT AND ATTACH TOP O1 BOARD TO M2 AND M3 BOARDS USING 1" BOLTS, BOLT WH LOCK WASHERS AND 5/8" BARREL NUTS, AS SHOWN 1/4x1"...
  • Page 29 O1 - ANGLE BRACE - W102484 5/8"x1 3/8"x28 5/8" (16x34x728) STEP 8 USING O1 AS A TEMPLATE, PILOT DRILL USING A 5/16" DRILL BIT AND ATTACH O1 BOARD TO E1 BOARDS USING 2" BOLTS AND LOCK WASHERS, AS SHOWN LAG SCREW WH 5/16x2 WASHER LOCK EXT...
  • Page 30 E2 - UPRIGHT - W102477 1 3/8"x3 3/8"x56 3/4" (36x86x1442) STEP 10 ATTACH E2 BOARDS TO E3 BOARDS USING 2-3/4" BOLTS, LOCK WASHERS AND 5/16" T-NUTS, AS SHOWN BOLT WH ATTACH E1 BOARDS TO E2 BOARDS USING 6" BOLTS, LOCK 5/16x2-3/4 WASHERS AND 7/8"...
  • Page 31 M5 - FLOOR BOARD - W102483 (11) 5/8"x3 3/8"x22" (16x86x560) STEP 11 USING M5 AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH M5 BOARDS TO E3 BOARDS USING 2" WOOD SCREWS, AS SHOWN SCREW PFH (44)
  • Page 32 G3 - LONG TARP BOARD - W102486 G2 - SWING BEAM MOUNT - W102478 K1 - SHORT TARP BOARD - W102487 1"x5 1/4"x46 1/2" (24x134x1180) 1"x5 1/4"x46 1/2" (24x134x1180) 5/8"x5 1/4"x26 7/8" (16x134x682) STEP 12 USING A HAMMER, INSERT 5/16" T-NUTS INTO G2 & G3 BOARDS, AS SHOWN.
  • Page 33 M4 - TARP TOP SUPPORT - W102481 5/8"x3 3/8"x25" (16x86x634) STEP 13 USING M4 BOARD AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT AND ATTACH M4 BOARD TO THE ENDS OF E2 BOARDS USING 2" SCREWS, AS SHOWN SCREW PFH...
  • Page 34 SP - TARP .4x622x1857 - A100313 1/64"x24 1/2"x73 1/8" (.4x622x1857) STEP 14 DRAPE TARP SP OVER M4 AND K1 BOARDS. ATTACH ONE SIDE OF TARP TO THE INSIDE OF K1 BOARD WITH (3) 5/8" SCREWS. PULL OTHER SIDE OF TARP TIGHT AND ATTACH TO INSIDE OF OTHER K1 BOARD AND SECURE USING (3) 5/8"...
  • Page 35 EA - HAND GRIP YELLOW PLASTIC - A100043 STEP 15 USING EA HANDLE GRIP AS A TEMPLATE, PILOT DRILL USING A 1/8" DRILL BIT AND ATTACH EA HANDLE GRIP TO THE EDGES OF E1 BOARDS USING 1-1/2" BOLTS AND WASHERS, AS SHOWN. LAG SCREW WH 1/4x1-1/2 WASHER...
  • Page 36 HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164 STEP 16 ATTACH SWING BEAM ASSEMBLY TO G2 BOARD USING 1-1/4" HEX BOLTS, SPLIT WASHERS AND FLAT WASHERS, AS SHOWN. BOLT HEX 5/16x1-1/4 ATTACH HC ID PLATE TO SWING BEAM USING 5/8" SCREWS, AS SHOWN. WASHER SPLIT 5/16 SCREW PWH...
  • Page 37 STEP 17 CENTER SLIDE ASSEMBLY IN OPENING, AS SHOWN. USING SLIDE BED HOLES AS A TEMPLATE, PILOT DRILL (3) HOLES INTO M5 BOARD USING 7/16" DRILL BIT AND ATTACH SLIDE ASSEMBLY USING 1/2" BOLTS, LOCK WASHERS AND 5/8" BARREL NUTS. BOLT WH 5/16x1/2 WASHER...
  • Page 38 Anchoring Instructions Parts needed: Hardware needed: • (6) KC - GROUND STAKE BROWN - A100178 • (6) KT - BOLT WH 1/4x1" - H100137 • (2) FB - SWING SEAT YELLOW - A100070 • (6) KS - NUT BARREL WH 1/4x5/8" - H100136 •...
  • Page 39 Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.