Backyard Discovery Tucson 65411 Owner's Manual

Backyard Discovery Tucson 65411 Owner's Manual

Wooden swing set

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• Owner's Manual
• Frequently Asked Questions
• Assembly Instructions
• Warranty Information
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INS-65411-07-Tucson 11/07/11
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
information to order replacement parts)
you need to order replacement parts.
T T T T u u u u c c c c s s s s o o o o n n n n
W o o o o o o o o d d d d e e e e n n n n S S S S w w w w i i i i n n n n g g g g S S S S e e e e t t t t
W
W
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M o o o o d d d d e e e e l l l l : : : : # # # # 6 6 6 6 5 5 5 5 4 4 4 4 1 1 1 1 1 1 1 1
M
M
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fastening system.
Made in China

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Summary of Contents for Backyard Discovery Tucson 65411

  • Page 1 M o o o o d d d d e e e e l l l l : : : : # # # # 6 6 6 6 5 5 5 5 4 4 4 4 1 1 1 1 1 1 1 1 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetonline.com...
  • Page 2 STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó...
  • Page 3 Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
  • Page 4: Positioning Your Playcenter

    Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2.
  • Page 5: Operating Instructions

    Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth 6" (152mm) 9" (228mm) 12"...
  • Page 6: Maintenance Instructions

    Owner’s Manual Play Set 16. Instruct children to never crawl or walk across the top of monkey bars. 17. Instruct children to never crawl on top of a fort roof. 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.
  • Page 7 Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 8 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS X3.1 The U.S.
  • Page 9 The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for children ages 3 –...
  • Page 10 11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.
  • Page 11 Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.) (Drill Attachments: (Tape Measure) (Claw Hammer) Phillips Head) (Phillips Screw Driver) (Rubber Mallet - Optional) (1/8"...
  • Page 12 B B B B a a a a s s s s i i i i c c c c S S S S e e e e t t t t u u u u p p p p D D i i i i m m m m e e e e n n n n s s s s i i i i o o o o n n n n s s s s Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
  • Page 13 Parts Identification Wood Components (NOT TO SCALE) E1 - FORT UPRIGHT - W101519 1 3/8"x3 3/8"x89 1/2" (36x86x2273) E2 - FORT UPRIGHT - W101520 1 3/8"x3 3/8"x89 1/2" (36x86x2273) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) F1 - ANGLE BRACE - W101630 1 3/8"x2 3/8"x18 1/8"...
  • Page 14 Parts Identification Wood Components (NOT TO SCALE) H5 - PICNIC TARP SUPPORT - W101542 1"x3 3/8"x24 1/2" (24x86x622) H6 - WALL SLAT - W101535 1"x3 3/8"x25 1/2" (24x86x648) H7 - PICNIC SUPPORT - W101625 1"x3 3/8"x15 1/4" (24x86x387) H8 - PICNIC SUPPORT - W101628 1"x3 3/8"x13 1/2"...
  • Page 15 Parts Identification Wood Components (NOT TO SCALE) K2 - ARCHED WALL RAIL - W101531 5/8"x5 1/4"x34 7/8" (16x134x887) K3 - ARCHED WALL RAIL - W101530 5/8"x5 1/4"x34 1/8" (16x134x868) K4 - WALL RAIL - W101533 5/8"x5 1/4"x34 1/8" (16x134x868) M1 - TARP SUPPORT - W101540 5/8"x3 3/8"x40"...
  • Page 16 Parts Identification Wood Components (NOT TO SCALE) M8 - PICNIC CLEAT - W101632 5/8"x3 3/8"x10 1/8" (16x86x258) M9 - PICNIC CLEAT - W101633 5/8"x3 3/8"x6 3/4" (16x86x172) M10 - WALL RAIL - W101621 5/8"x3 3/8"x6 1/4" (16x86x160) M11 - WALL RAIL - W101527 5/8"x3 3/8"x4 3/4"...
  • Page 17 Parts Identification Hardware (42) Z - LAG SCREW WH 5/16x2 - H100027 (57) D - NUT BARREL WH 5/16x7/8 - H100005 AA - LAG SCREW WH 5/16x2-1/2 - H100028 CM - BOLT WH 5/16x1/2 - H100115 BG - T-NUT 5/16 - H100074 BF - T-NUT 3/8 - H100073 F - BOLT WH 5/16x1 - H100008 A - BOLT FA 3/8x1-1/2 - H100001...
  • Page 18 Parts Identification Hardware BL - SCREW TAPPING 14x3/4 - H100083 CG - WASHER LOCK INT 8x15 - H100108 AZ - BOLT PTH 1/4x1-1/4 - H100062 CE - WASHER FLAT 9x18 - H100106 BE - T-NUT 1/4 - H100072 BX - WASHER SPLIT 5/16 - H100095 (48) BR - SCREW PFH 8x1-1/8"...
  • Page 19 Parts Identification A A A A c c c c c c c c e e e e s s s s s s s s o o o o r r r r i i i i e e e e s s s s (NOT TO SCALE) EK - SLIDE RAIL 8' GREEN RIGHT - A100054 EA - HAND GRIP YELLOW PLASTIC - A100043...
  • Page 20 Parts Identification A A A A c c c c c c c c e e e e s s s s s s s s o o o o r r r r i i i i e e e e s s s s (NOT TO SCALE) KC - ROOF TARP - A100196 - T-30 Torx Wrench - H100114...
  • Page 21 8 FOOT SLIDE ASSEMBLY PHASE 1 Phase Notes DRILL 3 HOLES AT ONE END OF THE PLASTIC SLIDE BED USING A 5/16" DRILL BIT AND USING THE DIMENSIONS SHOWN BELOW. THIS END WILL BE THE TOP OF THE SLIDE. TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/4"...
  • Page 22 8 FOOT SLIDE ASSEMBLY PHASE 2 Phase Notes PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL. PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY.
  • Page 23 SB74 - SWING BEAM - W102304 2"x5 1/4"x89 1/2" (50x134x2274) GD - L BRACKET 66x66x127 - A100140 QZ - TRIANGLE PLATE 100 5 HOLE - A100294 SWING BEAM ASSEMBLY BOLT WH 5/16x1-3/4 STEP 1 BOLT HEX 5/16x2-3/4 ATTACH (2) QZ TRIANGLE PLATES TO SB74 SWING BEAM USING WASHER LOCK EXT 1-3/4"...
  • Page 24 W71 - SWING BEAM SUPPORT - W102349 H79 - END SUPPORT - W100992 2"x3 3/8"x47 3/8" (50x86x1204) 1"x3 1/2"x42" (24x86x1072) E77 - ANGLE BRACE - W100991 H80 - GROUND BOARD - W100990 1 3/8"x3 3/8"x74 3/8" (36x86x1890) 1"x3 3/8"x87 3/8" (24x86x2218) SWING BEAM ASSEMBLY BOLT WH 5/16x2...
  • Page 25 SWING BEAM ASSEMBLY STEP 3 ATTACH (2) QZ TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1-3/4" BOLT WH 5/16x1-3/4 BOLTS, LOCK WASHER AND 7/8" BARREL NUT. WASHER LOCK EXT 12x19 NUT BARREL WH 5/16x7/8 SB74 SB74...
  • Page 26 SWING BEAM ASSEMBLY WASHER FLAT 8x27 STEP 4 INSERT SWING HANGER QUICK LINK AND SAFETY WASHER INTO HOLES IN THE NUT LOCK EDGE OF SB74 SWING BEAM. SECURE SWING HANGER TO W71 SWING BEAM USING 5/16 FLAT WASHERS AND 5/16" LOCK NUTS. WASHER SAFETY 17x30...
  • Page 27 4' Rock Ladder Phase 1 Phase Notes • Assemble slats to rails as shown. • Note oreintation of slats, be sure to arrange as shown. • See drawing below for slat spacing on rails. SCREW PFH 8x1-1/2 • Using slats as a guide, pre-drill top edges of rails with a 1/8"...
  • Page 28 4' Rock Ladder Phase 2 & 3 P h h h h a a a a s s s s e e e e N N N N o o o o t t t t e e e e s s s s •...
  • Page 29 Fort Assembly Phase 1 Hardware needed: Parts needed: • (14) D - NUT BARREL WH 5/16x7/8 - H100005 • (1) H1 - ROOF CROSS BRACE - W101538 • (14) AD - WASHER LOCK EXT 12x19 - H100031 • (2) E2 - FORT UPRIGHT - W101520 •...
  • Page 30 Fort Assembly Phase 2 Hardware needed: Parts needed: • (10) D - NUT BARREL WH 5/16x7/8 - H100005 • (1) H1 - ROOF CROSS BRACE - W101538 • (10) AD - WASHER LOCK EXT 12x19 - H100031 • (2) E1 - FORT UPRIGHT - W101519 •...
  • Page 31 F F F F o o o o r r r r t t t t A A A A s s s s s s s s e e e e m m m m b b b b l l l l y y y y P h h h h a a a a s s s s e e e e 3 3 3 3 Hardware needed: Parts needed:...
  • Page 32 Fort Assembly Phase 4 Hardware needed: Parts needed: • (4) BT - SCREW PFH 8x2-1/2 - H100090 • (1) H4 - FLOOR BRACE - W101631 • (4) N10 - BOLT WH 5/16x2-3/4 - H100015 • (2) H2 - FLOOR JOIST - W101521 •...
  • Page 33 Fort Assembly Phase 5 Hardware needed: Parts needed: • (40) CK - SCREW PFH 8x2 - H100111 • (2) M7 - FLOOR BOARD - W101524 • (20) BQ - SCREW PFH 8x1-1/4 - H100087 • (8) M2 - FLOOR BOARD - W101525 Phase Notes •...
  • Page 34 Fort Assembly Phase 6 Hardware needed: Parts needed: • (2) K - BOLT WH 5/16x2 - H100012 • (2) M11 - WALL RAIL - W101527 • (8) AC - WASHER LOCK EXT 8x19 - H100030 • (2) M10 - WALL RAIL - W101621 •...
  • Page 35 F F F F o o o o r r r r t t t t A A A A s s s s s s s s e e e e m m m m b b b b l l l l y y y y P h h h h a a a a s s s s e e e e 7 7 7 7 Parts needed: Hardware needed:...
  • Page 36 Fort Assembly Phase 8 Hardware needed: Parts needed: • (8) BR - SCREW PFH 8x1-1/8 - H100088 • (4) M12 - WALL SLAT - A101536 • (8) BQ - SCREW PFH 8x1-1/4 - H100087 Phase Notes Note: Do not overtighten screws, overtightening •...
  • Page 37 F F F F o o o o r r r r t t t t A A A A s s s s s s s s e e e e m m m m b b b b l l l l y y y y P h h h h a a a a s s s s e e e e 9 9 9 9 Hardware needed: Parts needed:...
  • Page 38 Fort Assembly Phase 10 Hardware needed: Parts needed: • (2) Z - LAG SCREW WH 5/16x2 - H100027 • (2) H5 - PICNIC TARP SUPPORT - W101542 • (2) AC - WASHER LOCK EXT8x19 - H100030 • (1) M3 - TARP SUPPORT - W101539 •...
  • Page 39 Fort Assembly Phase 11 Hardware needed: Parts needed: • (2) BG - T-NUT 5/16 - H100074 • (2) H8 - PICNIC SUPPORT - W101628 • (2) F2 - ANGLE BRACE - W101629 • (8) AC - WASHER LOCK EXT 8x19 - H100030 •...
  • Page 40 Fort Assembly Phase 12 Hardware needed: Parts needed: • (8) D - NUT BARREL WH 5/16x7/8 - H100005 • (2) H7 - PICNIC SUPPORT - W101625 • (8) AD - WASHER LOCK EXT12x19 - H100031 • (2) G3 - PICNIC SUPPORT - W101627 •...
  • Page 41 Fort Assembly Phase 13 Hardware needed: Parts needed: • (2) B - NUT BARREL WH 5/16x5/8 - H100004 • (2) M1 - TARP SUPPORT - W101540 • (2) D - NUT BARREL WH 5/16x7/8 - H100005 • (1) M4 - FLOOR / TARP SUPPORT - W101541 •...
  • Page 42 Fort Assembly Phase 14 Hardware needed: Parts needed: • (6) CY - SCREW PWH 8x5/8 - H100128 • (1) KC - ROOF TARP - A100196 Phase Notes • Assemble with hardware as shown. Step 1: Drape 'KC' Tarp over 'M4' floor / tarp support and 'M3' tarp supports.
  • Page 43 Fort Assembly Phase 15 Hardware needed: Parts needed: • (6) CY - SCREW PWH 8x5/8 - H100128 • (1) KB - PICNIC TABLE TARP - A100195 Phase Notes • Assemble with hardware as shown. Step 1: Drape 'KB' Tarp over 'M4' floor / tarp support and 'M3' tarp supports.
  • Page 44 Fort Assembly Phase 16 Hardware needed: Parts needed: • (4) AZ - BOLT PTH 1/4x1-1/4 - H100062 • (2) EA - HAND GRIP YELLOW PLASTIC - A100043 • (4) CG - WASHER LOCK EXT 8x15 - H100108 • (4) CE - WASHER FLAT 9x18 - H100106 •...
  • Page 45 Rock Ladder Attachment Phase 17 Hardware needed: Parts needed: • (2) AA - LAG SCREW WH 5/16x2-1/2 - H100028 • (1) ROCK WALL LADDER ASSEMBLY • (2) AC - WASHER LOCK EXT 8x19 - H100030 Phase Notes • Assemble with hardware as shown. ROCK WALL LADDER ASSEMBLY Step 1: Using the diagram below, pilot drill using a 1/8"...
  • Page 46 Slide Attachment Phase 18 Hardware needed: Parts needed: • (3) B - NUT BARREL WH 5/16x5/8 - H100004 • (1) SLIDE ASSEMBLY • (3) AD - WASHER LOCK EXT 12x19 - H100031 • (3) CM - BOLT WH 5/16x1/2 - H100115 Phase Notes 5"...
  • Page 47 • (1) SWING BEAM ASSEMBLY • (4) BX - WASHER SPLIT 5/16 - H100095 • (1) HC - BACKYARD DISCOVERY ID TAG - A100164 • (4) CD - WASHER FLAT 8x27 - H100105 • (4) AJ - BOLT HEX 5/16x1-1/4 - H100042 Phase Notes •...
  • Page 48 Anchoring Instructions Phase 20 Hardware needed: Parts needed: • (6) CK - SCREW PFH 8x2 - H100111 • (6) KD - PLASTIC GROUND STAKE BROWN - A100179 • (4) FA - QUICK LINK - A100069 • (4) EZ - CHAIN GREEN 51.25" - A100068 •...
  • Page 49: Limited Warranty

    Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

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