Backyard Discovery Patriot II Owner's Manual
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Backyard Discovery Patriot II Owner's Manual

Backyard Discovery Patriot II Owner's Manual

Wooden playcenter - 2010
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Assembly Instructions

Warranty Information

Patriot II
Wooden Playcenter - 2010
Model: 44010
Manufacturer:
Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
Made in China
44010 Patriot II Ver 1-10-0425

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  • Page 1: Assembly Instructions

    Owner’s Manual FAQ’s Assembly Instructions Warranty Information Patriot II Wooden Playcenter - 2010 Model: 44010 Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 Made in China 44010 Patriot II Ver 1-10-0425...

  • Page 2: Tools Required For Installation

    Title Page PS Rev. 01/28/2009 Tools Required for Installation: (These are the tools that are generally required fo r assembly of our playsets. These tools are not included in the playset purchase.) (Level 24”) (Open end Wrenches (Nut drivers ½” & 7/16” ) ½”...

  • Page 3: For Your Records

    Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.

  • Page 4: Positioning Your Playcenter

    Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a lev el surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation.

  • Page 5: Operating Instructions

    Owner’s Manual Play Set Operating Instructions: NOTE : Your children’s safety is our #1 concern. Observi ng the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. 1. This Playcenter is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the assembly section of instruction manual.

  • Page 6: Maintenance Instructions

    Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’.
  • Page 7 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission's Information Sheet for playground surfacing material Also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS X3.1 The U.S.
  • Page 8 Play Set Assembly Manual FAQs: 1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.
  • Page 9 11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.

  • Page 10: Using The Hardware

    USING THE HARDWARE LEISURE TIME PRODUCTS, INC GYM SETS USE A FEW STANDARD CONNECTIONS. BECOMING FAMILIAR WITH THESE CONNECTIONS WILL SIMPLIFY ASSEMBLY AND INSURE A SAFER PLAY PRODUCT FOR YOUR CHILDREN. How to use Safe-T-Fuse Fasteners Correct Barrel Nut Assembly Lock Washer Bolt Lock Washer...
  • Page 11 Patriot II Patriot II Model 44010 Assembly Requires Two Moderately Skilled People. If you need assistance with parts or have assembly questions, please call Customer Service 1-800-856-4445 Please read the entire instruction manual carefully before proceeding with the assembly or use of your new gym set.

  • Page 12: General Information

    36'-2" [11 m] Dimensions: General Information: Your set has been designed and engineered for children • The Patriot II has One layout option. only and for residential use only. Layout: Ground Dimension Safe Play Area* A maximum of 150 lbs. per child is recommended for 7’-5½”x 24’-2”...

  • Page 13: Parts Locator

    PAGE 11- PARTS LOCATOR...
  • Page 14 PAGE 12- PARTS LOCATOR...
  • Page 15 E1 - RIGHT FRONT TOWER LEG (W100612) - 1 REQ - 36 x 86 x 2274 (1.375 x 3.375 x 89.5) E2 - CENTER FRONT TOWER LEG (W100613) - 1 REQ - 36 x 86 x 2274 (1.375 x 3.375 x 89.5) E3 - LEFT FRONT TOWER LEG (W100614) - 1 REQ - 36 x 86 x 2274 (1.375 x 3.375 x 89.5) E4 - DECK BRACE (W100615) - 8 REQ - 36 x 86 x 394 (1.375 x 3.375 x 15.5) E5 - RIGHT REAR TOWER LEG (W100678) - 1 REQ - 36 x 86 x 2274 (1.375 x 3.375 x 89.5)
  • Page 16 G8 - WALL RAIL (W100624) - 2 REQ - 24 x 134 x 1244 (1 x 5.25 x 49) G9 - BASE BOARD (W100625) - 2 REQ - 24 x 134 x 1156 (1 x 5.25 x 45.5) G10 - FLOOR RAIL (W100626) - 1 REQ - 24 x 134 x 1156 (1 x 5.25 x 45.5) G11 - PICNIC TABLE TOP (W100627) - 2 REQ - 24 x 134 x 1142 (1 x 5.25 x 45) G12 - FLOOR RAIL (W100628) - 1 REQ - 24 x 134 x 1018 (1 x 5.25 x 40.125) G13 - SAND BOX SEAT (W100629) - 2 REQ - 24 x 134 x 520 (1 x 5.25 x 20.5)
  • Page 17 H9 - FLOOR JOIST (W100638) - 2 REQ - 24 x 86 x 908 (1 x 3.375 x 35.75) H10 - BTM FLOOR BOARD SUPPORT (W100677) - 10 REQ - 24 x 86 x 134 (1 x 3.375 x 5.25) K1 - WALL RAIL (W100639) - 1 REQ - 16 x 134 x 1156 (.625 x 5.25 x 45.5) L1 - OUTSIDE FILLER FLOOR BOARD (W100640) - 4 REQ - 16 x 112 x 1168 (.625 x 4.375 x 46) L2 - WALL BOARD (W100641) - 4 REQ - 16 x 112 x 456 (.625 x 4.375 x 18)
  • Page 18 M12 - WINDOW TRIM (W100654) - 1 REQ - 16 x 86 x 806 (.625 x 3.375 x 31.75) M13 - WALL BOARD (W100655) - 7 REQ - 16 x 86 x 616 (.625 x 3.375 x 24.25) M14 - WALL BOARD (W100656) - 9 REQ - 16 x 86 x 660 (.625 x 3.375 x 26) M15 - GABLE BOARD (W100657) - 2 REQ - 16 x 86 x 546 (.625 x 3.375 x 21.5) M16 - WALL BOARD (W100658) - 2 REQ - 16 x 86 x 532 (.625 x 3.375 x 21) M17 - WALL BOARD (W100659) - 13 REQ - 16 x 86 x 456 (.625 x 3.375 x 18)
  • Page 19 R2 - INNER ROOF SLAT (W100785) - 2 REQ - 18 x 114 x 1394 (.75 x 4.5 x 54.875) SC1 - FLOOR BOARD (W100675) - 1 REQ - 16 x 76 x 1168 (.625 x 3 x 46) T1 - SAFETY RAIL (W100676) - 1 REQ - 24 x 34 x 520 (1 x 1.375 x 20.5) BTM ROCK WALL BOARD (W100493) - 1 REQ - 16 x 60 x 6 75 (.625 x 2.375 x 26.625) LADDER REAR SUPPORT (W100610) - 1 REQ - 16 x 86 x 488 (.625 x 3.375 x 19.25) LADDER RUNG (W100611) - 4 REQ - 24 x 86 x 460 (1 x 3.375 x 18.125)
  • Page 20 E51 - SWING BEAM ANGLE BRACE (W100948) - 2 REQ - 36 x 86 x 2260 (1.375 x 3.375 x 89) E50 - SWING BEAM END SUPPORT (W100949) - 1 REQ - 36 x 86 x 1226 (1.375 x 3.375 x 48.25) WINDOW SHUTTER (W100786) - 3 REQ - 16 x 112 x 406 (.625 x 4.375 x 16) WINDOW SHUTTER SLAT (W100787) - 6 REQ - 16 x 34 x 1 36 (.625 x 1.375 x 5.375) PAGE 18 - WOODEN PARTS E51 - W100787...
  • Page 21 H100042 5/16 X 1 1/4" H EX HEAD BOLT H100013 5/16 X 2-1/4" H100014 5/16 X 2-1/2" BOLT H100015 5/16 X 2-3/4" BOLT BOLT H100020 5/16 X 4" BOLT H100012 5/16 X 2" H100008 5/16 X 1" H100010 BOLT 5/16 X 1 1/2" H100115 BOLT 5/16 X 1/2"...
  • Page 22 H100110 H100105 A100041 (5/16") 8 x 27 TORX WRENCH LOCK NUT FENDER WASHER H100108 H100070 H100106 8 x 15 8 X 3/4 " 9 X 18 INTERNAL FLAT WASHER WASHER TOOTH HEAD H100102 LOCK SCREW 11 X 25 WASHER FLAT H100031 H100007 H100030...
  • Page 23 PART....... DESCRIPTION......QTY. H100004 .

  • Page 24: Additional Items

    A100021 A100019 2 - GLIDER ARMS TRIANGLE PLATE X40-G2 A100048 4HOLE WINDOW FRAME 2 REQUIRED 4- GLIDER CHAIN 3 REQUIRED Y10-16.5G 16 1/2" METAL GRIP 4 REQUIRED A100010 LARGE WINDOW FRAME 2 REQUIRED A100004 SWING BEAM BRACKET 2 REQUIRED A100025 1 -GLIDER SEAT A100027 BELT SWING...
  • Page 25 HARDWARE NEEDED ITEMS NEEDED 1-E1 Tower Leg 4-5/16” x 2 ¾” Bolts 8-5/16” x 2” Bolts 1-E2 Tower Leg 1-E3 Tower Leg 12-5/16” x 7/8” Barrel Nuts 1-G2 Wall Rail 12- Lock Washers for Bolts 1-G1 Base Board 12- Lock Washers for Barrel Nuts 2-H10 Bottom Floor Support Step 1 ( Note Position of Pilot Holes in Tower Legs )
  • Page 26 HARDWARE NEEDED ITEMS NEEDED 4-5/16” x 2 ¾” Bolts 1-E5 Tower Leg 8-5/16” x 2” Bolts 1-E6 Tower Leg 12-5/16” x 7/8” Barrel Nuts 1-E7 Tower Leg 12-Lock Washers for Bolts 1-G3 Wall Rail 12-Lock Washers for Barrel Nuts 1-G1 Base Board 2-H10 Bottom Floor Support Step 2 ( Note Position of Pilot Holes in Tower Legs )
  • Page 27 HARDWARE NEEDED ITEMS NEEDED 12-5/16” x 2 ¾” Bolts 1-G15 Floor Rail 4-5/16” x 2” Bolts 1-G12 Floor Rail 16-5/16” x 7/8” Barrel Nuts 1-G10 Floor Rail 16-Lock Washers for Bolts 1-G14 Floor Rail 16-Lock Washers for Barrel Nuts 6-H10 Bottom Floor Support Step 3 Attach G15 Floor Rail to E1 Front Right Tower leg and H10 Floor Support with 5/16”...
  • Page 28 HARDWARE NEEDED ITEMS NEEDED 12-5/16” x 2” Lag Screws 1-G6 Floor Rail 12- Lock Washers for Bolts 1-G5 Wall Rail/Swing Mount 1-G4 Base Brd/ Sand Box Step 4 With help stand Tower assemblies up and attach G6 Floor Rail to E5 and E1 Tower Legs with 5/16” x 2” Lag Screws and Lock Washers.
  • Page 29 HARDWARE NEEDED ITEMS NEEDED 12-5/16” x 2” Lag Screws 1-G6 Floor Rail 12-Lock Washers for Bolts 1-G8 Wall Rail 1-G7 Floor Rail Step 5 Attach G6 Floor Rail to E7 Left Rear Tower Leg and E3 Left Front Tower Leg with 5/16” x 2” Lag Screws and Lock Washers.
  • Page 30 HARDWARE NEEDED ITEMS NEEDED 8-5/16” x 2” Lag Screws 2-G7 Floor Rails 8-Lock Washers for Bolts 4-Y41 Ground Stakes 4-1/4 x 1” Phillips Truss Head Bolts 4-5/16” Lock Washers 8-5/16” Flat Washers Step 6 Attach G7 Floor Rail to bottom of E2 Center Front Tower Leg and E6 Center Rear Tower Leg and between E1 and E5 using 5/16”...
  • Page 31 HARDWARE NEEDED ITEMS NEEDED 8-5/16” x 2” Bolts 8-E4 Deck Braces 8-5/16” x 2” Hex Type Lag Screws 8-5/16” x 7/8” Barrel Nuts 8-Lock Washers for Bolts 8-Lock Washers for Barrel Nuts 8-5/16” Flat Washers 8-5/16” Lock Washers Step 7 Level and Plumb structure and attach four E4 Deck Braces to G12, G14 and G6 Floor Rails with 5/16”...
  • Page 32 HARDWARE NEEDED ITEMS NEEDED 4- 1 ½” Wood Screws 2-H1 Floor Joists 82-2 ½” Wood Screws 2-L1 Outside Filler Floor Board 11- M3 Floor Boards Step 8 Attach H1Floor Joist to G6 and G7 Floor Rails on middle floor with 2 ½” Wood Screws. Now attach a L1 Outside Filler Floor Board between Tower Legs with 1 ½”...
  • Page 33 HARDWARE NEEDED ITEMS NEEDED 4-5/16” x 2” Lag Screws 1-G7 Floor Rail 4-Lock Washers for Bolts 2-H9 Floor Joists 4-1 ½” Wood Screws 1-L1 Outside Filler Floor Board 68-2 ½” Wood Screws 9-M3 Floor Boards 1-N1Floor Board Step 9 Attach G7 Floor Rail to E6 and E2 Tower Legs on upper floor between E3 and E7 with 5/16” x 2” Lag Screws and Lock Washers.
  • Page 34 HARDWARE NEEDED ITEMS NEEDED 8-2 ½” Wood Screws 2- H3 Floor Joists Step 10 On bottom floor attach H3 Floor Joists to G7 Floor Rails using 2 ½” Wood Screws. PAGE 32...
  • Page 35 HARDWARE NEEDED ITEMS NEEDED 8-5/16” x 2” Bolts 2-G9 Base Boards 8-5/16” x 2” Lag Screws 2-G4 Base/Sand Box Boards 8-5/16” x 7/8” Barrel nuts 1-L1 Outside Filler Floor Boards 8-Lock Washers for Barrel Nuts 1-N1 Floor Board 16- Lock Washers for Bolts 1-SC1 Floor Board 4-1 ½”...
  • Page 36 HARDWARE NEEDED ITEMS NEEDED 6-5/16” x 2” Lag Screws 2-G13 Sand Box Seats 6-Lock Washers for Bolts 4-M5 Wall Rails 8-2 ½” Wood Screws 2-5/16” x 2” Hex Type Lag Screws 2-Fender Washers Step 12 Attach two G13 Sand Box Seats to G9 and G4 Base Boards with 2 ½” Wood Screws. Attach three M5 Wall Rails to E1and E5 Tower Legs with 5/16”...
  • Page 37 HARDWARE NEEDED ITEMS NEEDED 1-X40-G2 Window Frame 7-Lock Washers for Barrel Nuts 1-M11 Wall Rail 2-M10 Wall Boards 7-5/16” x 1 ½” Bolts 20-1 1/8” Wood Screws 2-M21 Wall Rail 2-M24 Wall Boards 2-5/16” x 2” Lag Screws 4-3/4” Washer Head Screws 1-K1 Wall Rail 2-M16 Wall Boards 7-5/16”...
  • Page 38 HARDWARE NEEDED ITEMS NEEDED 1-Mesh Panel 3-M6 Wall Rails 6-5/16” x 1 ½” Bolts 4-M8 Wall Boards 6-5/16” x 7/8” Barrel Nuts 7-M13 Wall Boards 3-5/16” x 2” Lag Screws 1-M12 Window Trim 6-Lock Washers for Bolts 2-M23 Window Trim 6-Lock Washers for Barrel Nuts 50-1 1/8”...
  • Page 39 HARDWARE NEEDED ITEMS NEEDED 4-5/16” Spike T Nuts 7-M8 Wall Boards 58-1 1/8” Wood Screws 4-L2 Wall Boards 8-3/4” Washer Head Screws 2-N5 Wall Boards 2-A100010 Window Frames 2-N3 Wall Boards 4-L3 Wall Boards 2-O1 Wall Supports Step 15 Drive four 5/16” Spike T Nuts into G5 Wall Rail/ Swing Mount for later use. Now Attach two M8 Wall Boards against E1 and two against E5 Tower Legs using 1 1/8”...
  • Page 40 HARDWARE NEEDED ITEMS NEEDED 4-5/16” x 2” Lag Screws 1-G8 Wall Rail 4-Lock Washers for Bolts 6-M9 Wall Boards 60-1 1/8” Wood Screws 9-M14 Wall Boards Step 16 Attach G8 Wall Rail to top of E2 and E6 Tower Legs using 5/16” x 2” Lag Screws and Lock Washers. Attach three M9 Wall Boards to G8 and G7 on each side of opening and flush with bottom of floor rail G7 with 1 1/8”...
  • Page 41 HARDWARE NEEDED ITEMS NEEDED 6-3” Wood Screws 2-M7 Wall Caps 2-5/16” Lock Washers for Barrel Nuts 80-1 ½” Wood Screws 2-M1 Roof Caps 8-#14 x 1” Truss Screws 2-5/16” x 1” Bolts 2-M2 Ridge Cap 2-A100011 Triangle Brackets 2-5/16” x 5/8” Barrel Nuts 12-R1 Roof Slats 4-2”...
  • Page 42 HARDWARE NEEDED ITEMS NEEDED 2-X40-G2 Window Frames 2-M4 Gable Boards 64-1 1/8” Wood Screws 4-M19 Gable Boards 8-3/4” Washer Head Screws 4-N4 Gable Boards 4-M22 Gable Boards 2-M15 Gable Boards 2-M20 Gable Boards 4-O1 Wall Supports Step 18 Attach a M4 Gable Board to F1 Rafters using 1 1/8” Wood Screws. Now attach two M19 then two N4, two M22, one M15 and one M20 Gable Board using 1 1/8”...
  • Page 43 HARDWARE NEEDED ITEMS NEEDED 4-5/16” x 2” Lag Screws 2-H4 Picnic Table Seat Support 10-5/16” x 1 ½” Bolts 2-H6 Seat Upright 10-5/16” x 7/8” Barrel Nuts 2-H8 Table Supports 14-Lock Washers for Bolts 2-H7 Table Supports 10-Lock Washers for Barrel Nuts 1-T1 Safety Rail 2-1 ¾”...
  • Page 44 HARDWARE NEEDED ITEMS NEEDED 20-2” Wood Screws 4-W100611 Ladder Rungs 4-5/16” x 2” Lag Screws 1-W100609 Right Ladder Upright 4-Lock Washers for Bolts 1-W100608 Left Ladder Upright 16-2 ½” Wood Screws 1-W100610 Ladder Rear Support 2-H2 Picnic Table Seats 2-G11 Picnic Table Tops Step 20 Attach W100611 Ladder Rungs to W100608 Left Ladder Upright and W100609 Right Ladder Upright with 2”...
  • Page 45 HARDWARE NEEDED ITEMS NEEDED 24-1/4” x 1” Phillips Truss Head Bolts 4-W100491 Rock Wall Boards 24-1/4” Barrel Nuts 4-W100492 Rock Wall Boards 4-5/16” x 2” Lag Screws 5-W100489 Rock Wall Boards 24- Fender Washers 1-W100488 Rock Wall Rail 58-1 ½” Wood Screws 1-W100487 Rock Wall Rail 24-5/16”...
  • Page 46 HARDWARE NEEDED ITEMS NEEDED 52-1 1/8” Wood Screws 13-M17 Wall Boards Step 22 On right side of set attach seven M17 Wall Boards to Wall Rails with a 2-7/8” space using 1-1/8” Wood Screws. On back side of set attach six M17 Wall Boards to Wall Rails with a 2-5/8” space using 1-1/8” Wood Screws. 2 5/8”...
  • Page 47 HARDWARE NEEDED ITEMS NEEDED 12-1 ½” Wood Screws 6-W100787 Window Shutter Slats 3-W100786 Window Shutters Step 23 Attach Window Shutters by using 1-½” Wood Screws through W100787 Window Shutter Slats through W100786 Window Shutter into Wall Boards. W100786 W100787 PAGE 45...
  • Page 48 HARDWARE NEEDED ITEMS NEEDED 8-3/8” x 5 ¾” Hex Type Bolts 2-E51 Swing Beam Angle Braces 6-5/16” x 4” Bolts 2-A100019 Triangle Plates 8-3/8” Spike T nuts 1-SP50 Swing Beam Support 2-A100004 Swing Beam Brackets 10-5/16” Lock Nuts 8-3/8” Flat Washers 1-G50 Swing Beam Ground Board 1-5/16”...
  • Page 49 HARDWARE NEEDED ITEMS NEEDED 2-5/16” x 5 ¾” Bolts 4-Y28-G4 Swing Hanger Bushings 6-5/16” Lock Nuts 4-Z1 Swing Hangers 4-Fender Washers 2-A100027 Swing Belts 4-Flat Washers 2-A100021 Glider Arms 1-A100025 Glider seat 4-A100047 57” Inch Chain 4-A100048 45” Inch Chain 2- Bags of 4 ZQLB1 Quick Links Step 25 Attach Z1 Swing Hangers to Glider Supports using Y28-G4 Swing Hanger Bushings, Fender Washers and 5/16”...
  • Page 50 Hardware Needed Items Needed 6- ¼” x 1” Phillips Truss Head Bolts 1- 10' Speedy Slide 6- ¼” Phillips Barrel Nuts 6- Y41 Ground Stakes 12- Fender Washers 6- 5/16” Lock Washers Step 26 Drill three holes at one end of the Plastic Slide Bed using a 3/8” drill bit and using the dimensions shown in Fig. 1. (This end will be the top of the Slide.) Take note of the Slide Bed surface finish, the dull side will be towards the ground.
  • Page 51 Step 27 Gather Slide Rails and assemble as shown. PAGE 49...
  • Page 52 Step 28 Place one Slide Rail on a flat surface and begin inserting Slide Bed at the bottom of the Slide Rail. Put Slide Support Bottom into the support pocket at the bottom of Rail and have a helper bend the Slide Bed towards the top of the Slide and insert the Bed into the cavity.
  • Page 53 Step 29 Slide Attachment.: You will need to drill holes where the Slide will attach . Do this by placing the Slide Assembly on the Fort Floor in the opening shown. Center the Slide in the opening and transfer the three attachment holes to the Fort Floor by using the holes in the Slide Bed as your guide with a 3/8”...
  • Page 54 ITEMS NEEDED HARDWARE NEEDED 1-I.D. Plate 2- ¼” x 1” Phillips Truss Head Bolts 2-Y41 Ground Stakes 2-1/4” Barrel Nuts 4-Y10-16.5G Hand Grips 4-Flat Washers 2-5/16” Lock Washers 4-#8x3/4” Wood Screws 2-5/16” x ½” Bolts 6-5/16” x 1 ½” Bolts 12-5/16”...

  • Page 55: Limited Warranty

    Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay.
  • Page 56 Backyard Botanical, Adventure Playsets, y Leisure Time Products. Backyard Discovery garantiza que este producto no tiene defectos de material ni de mano de obra durante el período de un (1) año a partir de la fecha original de compra. Esta garantía de un (1) año ampara todas las piezas incluyendo la madera, los herrajes, y accesorios.

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