Periodic Maintenance; Introduction - Yamaha FZ1-N Service Manual

EAS20450

PERIODIC MAINTENANCE

EAS20460

INTRODUCTION

This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
Periodic maintenance and lubrication chart
NOTE:
• The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
• From 50000 km, repeat the maintenance intervals starting from 10000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO. ITEM
1 * Fuel line
2 * Spark plugs
3 * Valves
Air filter ele-
4 *
ment
5 Clutch
6 * Front brake
7 * Rear brake
8 * Brake hoses
9 * Wheels
10 * Tires
11 * Wheel bearings
12 * Swingarm
CHECK OR MAINTENANCE JOB
• Check fuel hoses for cracks or dam-
age.
• Check condition.
• Clean and regap.
• Replace.
• Check valve clearance.
• Adjust.
• Replace.
• Check operation.
• Adjust.
• Check operation, fluid level and vehi-
cle for fluid leakage.
• Replace brake pads.
• Check operation, fluid level and vehi-
cle for fluid leakage.
• Replace brake pads.
• Check for cracks or damage.
• Replace.
• Check runout and for damage.
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or dam-
age.
• Check operation and for excessive
play.
PERIODIC MAINTENANCE
3-1
ODOMETER READ-
ING (X 1000 km)
1 10 20 30 40
✓ ✓ ✓ ✓
✓ ✓
✓ ✓
Every 40000 km
✓
✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓
Whenever worn to the limit
✓ ✓ ✓ ✓ ✓
Whenever worn to the limit
✓ ✓ ✓ ✓
Every 4 years
✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
Annual
check
✓
✓
✓
✓
✓