Removing The Starter Clutch; Checking The Damper; Checking The Starter Clutch - Yamaha FZ1-N Service Manual

EAS24560

REMOVING THE STARTER CLUTCH

1. Remove:
• Spacer "1"
• O-ring "2"
• Washer "3"
2. Remove:
• Starter clutch drive gear "1"
• Collar "2"
• Washer "3"
3. Remove:
• Driven gear "1"
• Dampers "2"
• Generator rotor "3"
ET2D1009

CHECKING THE DAMPER

1. Check:
• Dampers "1"
Damage/wear → Replace.
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch rollers "1"
Damage/wear → Replace.
2. Check:
• Starter clutch idle gear "1"
• Starter clutch drive gear "2"
Burrs/chips/roughness/wear → Replace
the defective part(s).
3. Check:
• Starter clutch gear's contacting surfaces
Damage/pitting/wear → Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
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a. Install the starter clutch drive gear "1" onto
the starter clutch "2" and hold the starter
clutch.
b. When turning the starter clutch drive gear
counterclockwise "A", the starter clutch and
the starter clutch drive gear should engage,
5-36
STARTER CLUTCH