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Summary of Contents for Cornelius Brewed Iced Tea
- Page 1 Lipton Brewed Iced Tea Double Valve Dispenser Training, Installation, & Service Manual Safety & Specifications Installation Service Training Part No. 630460171 May 7, 2002 ©2001-2002, IMI Cornelius, Inc. Revision B...
- Page 2 Lipton Brewed Iced Tea Training, Installation, & Service Manual 630460171 May 7, 2002...
- Page 3 Email: U.S.A. liptontea@ngbservice.com Trademarks and copyrights: Aurora, Cornelius, Decade, Hydro Boost, Sitco, Spirit, UF-1, Vanguard, Venture, and Vista are registered trademarks of IMI Cornelius. Optifill trademark is pending. LITB Dispenser US and Foreign Patents pending This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
- Page 4 Lipton Brewed Iced Tea Training, Installation, & Service Manual 630460171 May 7, 2002...
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Page 5: Table Of Contents
Lipton Brewed Iced Tea Training, Installation, & Service Manual TABLE OF CONTENTS SAFETY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1... - Page 6 Lipton Brewed Iced Tea Training, Installation, & Service Manual Normal Pour - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11...
- Page 7 Lipton Brewed Iced Tea Training, Installation, & Service Manual Replacing Pump Tubing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36...
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Page 9: Safety
Lipton Brewed Iced Tea Training, Installation, & Service Manual SAFETY AFETY NSTRUCTIONS Read and follow all safety instructions Read and follow all safety instructions in this manual and on the machine (decals, labels, and laminated cards). Before operating the machine, read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations available from the safety coordi- nator or supervisor. -
Page 10: Safety Tips
Lipton Brewed Iced Tea Training, Installation, & Service Manual AFETY Carefully read all safety messages in this manual and safety signs on the • machine. Keep safety signs in good condition and replace missing or damaged safety signs. • Learn how to operate the machine and how to use the controls properly. -
Page 11: Co2 (Carbon Dioxide) Warning
Lipton Brewed Iced Tea Training, Installation, & Service Manual ARBON IOXIDE ARNING WARNING: CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of CO2 gas leaks in the entire CO2 and system. If a CO2 gas leak is... -
Page 12: Shipping And Storage
Lipton Brewed Iced Tea Training, Installation, & Service Manual CAUTION: PRECAUTIONS TO BE TAKEN IN HANDLING: Protect cylinders from damage. Use a suitable hand truck to move cylinders; do not drag, roll, slide, or drop cylinders. Never attempt to lift a cylinder by its cap;... -
Page 13: Cleaning And Sanitation Practices
Lipton Brewed Iced Tea Training, Installation, & Service Manual Do not activate the heater until the water tank is full. • Rinse must be performed at least once every 24 hours or the brewer will lock out • and will not dispense product. - Page 14 Lipton Brewed Iced Tea Training, Installation, & Service Manual 630460171 May 7, 2002...
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Page 15: System Overview
Lipton Brewed Iced Tea Training, Installation, & Service Manual SYSTEM OVERVIEW The Lipton Iced Tea Brewer (LBIT) looks and operates like a leaf tea brewer. The LBIT instantaneously mixes and dispenses tea extract, hot water, cold water, and liquid sweet- ener to provide a finished tea product. -
Page 16: Rinse Key
Lipton Brewed Iced Tea Training, Installation, & Service Manual Rinse key WARNING: This unit dispenses HOT water (160° F. - 205° F. (71°C - 96°C) during the rinse cycle. Pressing this key will place the brewer in the rinse cycle mode. In this mode the brewer will require user intervention to initiate each flush of hot water through the system. -
Page 17: Set Time Mode
Lipton Brewed Iced Tea Training, Installation, & Service Manual SET TIME mode SETTING THE TIME AND DATE 1. Press MENU until ENTER SET TIME? is displayed. 2. Press (#) key to enter SET TIME and press (>) to advance. 3. Press the (#) key to enter SET CLOCK?. Read the flash screens. -
Page 18: Display Errors
Lipton Brewed Iced Tea Training, Installation, & Service Manual 4. Press (#) to enter or exit the sub-modes and follow the display instruc- tions. ISPLAY RRORS Displays most recent error first Press (>) to advance through all errors. UMP STATE This screen displays the current state of the Tea pump (ON/OFF). -
Page 19: Tea Bag Sold Out State
Lipton Brewed Iced Tea Training, Installation, & Service Manual OLD OUT STATE This screen displays the current state of the Tea Extract Bag (Sold Out or OK). WEETENER OLD OUT STATE This screen displays the current state of the Sweetener (Sold Out or OK). -
Page 20: Tank Status
Lipton Brewed Iced Tea Training, Installation, & Service Manual 4. Press (#) to enter or exit the sub-modes and follow the displayed instructions. CAUTION: Ensure there is water in the heater before the heater relay is turned ON. Otherwise the heater will fail and it will have to be replaced. -
Page 21: Set-Up Cold Water
Lipton Brewed Iced Tea Training, Installation, & Service Manual ATER Holding the spigot open during this step will cause the brewer to do a 10 sec- ond cold water only pour. This is used to calibrate the amount of cold water to be dispensed during a normal pour sequence. - Page 22 Lipton Brewed Iced Tea Training, Installation, & Service Manual PUSH KEY Quick Reference Push Key Push Key Function LANGUAGE Toggles between English and Spanish MENU Scrolls to main menu functions of DATA, SET TIME, ADJUST STRENGTH, AND SERVICE RINSE Initiates RINSE function...
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Page 23: Control Board Inputs
Lipton Brewed Iced Tea Training, Installation, & Service Manual Set-Up Cold Water Operator may run a 10 second calibration pour. Set-Up Hot Brew Operator may run a 10 second calibration pour. Set-Up Timed Pour Operator may run a 10 second calibration pour. -
Page 24: Capacities
Lipton Brewed Iced Tea Training, Installation, & Service Manual The bimetallic thermostat mounted on the heater tank acts as a • redundant shut-off control in the event of a malfunction of the heater relay. Water Valves • Inlet and outlet water valves to the hot water tank are activated •... -
Page 25: Installation
Lipton Brewed Iced Tea Training, Installation, & Service Manual INSTALLATION CAUTION: Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. NSTALLATION EQUIREMENTS Electrical Requirements Before connecting electrical power to the brewer refer to nameplate to determine the power requirements. -
Page 26: Environmental Requirements
Lipton Brewed Iced Tea Training, Installation, & Service Manual Environmental Requirements CAUTION: This unit is designed for indoor installation only, in a non-harsh environment, and out of direct sunlight. CAUTION: If the unit is exposed to freezing temperature water in the unit will freeze and may damage the unit. -
Page 27: Installation Procedure
Lipton Brewed Iced Tea Training, Installation, & Service Manual 3. Drip Tray Plumbing Procedure: Permanent Drain Connection: It is highly recommended that • the drip tray be connected to a permanent drain tube. The drain hole in the rear of the drip tray must first be drilled out with a 5/16”... -
Page 28: Filling The Water Tank
Lipton Brewed Iced Tea Training, Installation, & Service Manual FIGURE 1 Installation Procedure The following sections include the brewer’s installation and set up procedures. ILLING THE ATER 1. Install the Water Filter supplied between the incoming water line and the brewer. -
Page 29: Set-Up Tea Extract
Lipton Brewed Iced Tea Training, Installation, & Service Manual 9. Press (>) key to advance to the FILL WATER TANK screen. 10. Place one of the pitchers that were supplied under the right nozzle. 11. Pull the Right Lever to fill the Hot Water Tank. Release Lever when wa- ter begins to pour from the Nozzles. -
Page 30: Set-Up Sweetener
Lipton Brewed Iced Tea Training, Installation, & Service Manual WEETENER 1. Press the (#) key to enter SETUP SWEETENER. Read the flash screen. 2. Verify that the Unit is set for Sweet, if not press (+) key to set the unit for sweet. -
Page 31: Set-Up The Clock And Rinse Times
Lipton Brewed Iced Tea Training, Installation, & Service Manual 4. Press (>) and then the (#) key to exit SETUP. NOTE: It is necessary to have the power connected and the ON/OFF switch in the ON position for at least 20 minutes before setting the Clock and Rinse Times. -
Page 32: Rinse Cycle Procedure (General)
Lipton Brewed Iced Tea Training, Installation, & Service Manual 6. Pour glass of tea over ice and serve the Restaurant Manager to taste. 7. If strength of tea requires an adjustment, press MENU key until ENTER SETUP? is displayed. Press and hold the STOP key and then press the RINSE key to enter the SETUP screens. - Page 33 Lipton Brewed Iced Tea Training, Installation, & Service Manual Minimum Fill Capacity: 34 oz (1.0 liter) • Diameter: 4.0 to 5.0 in. (10 cm. to 12.7 cm.) • Maximum Height: 8.0 in. (20 cm.) • Temperature Rating: 210°F (99°C.) •...
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Page 34: Diagrams
Lipton Brewed Iced Tea Training, Installation, & Service Manual IAGRAMS FIGURE 2 Plumbing Diagram 630460171 - 26 May 7, 2002... - Page 35 Lipton Brewed Iced Tea Training, Installation, & Service Manual FIGURE 3 Wiring Diagram May 7, 2002 - 27 630460171...
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Page 36: Sweetener Bib Installation (General)
Lipton Brewed Iced Tea Training, Installation, & Service Manual BIB Installation (General) WEETENER WARNING: To avoid personal injury and/or property damage, always secure CO2 cylinder in upright position with a safety chain to prevent it from falling over. Should valve become accidentally damaged or broken off, CO2 cylinder can cause serious personal injury. - Page 37 Lipton Brewed Iced Tea Training, Installation, & Service Manual To replenish the sweetener supply, disconnect sweetener line connector form the empty Bag-in-Box, then connect sweetener line connector to a full box. FIGURE 4 Bag-In-Box Sweetener System Diagram Plug FIGURE 5 Sweetener Line & Soldout Switch Inside the Unit...
- Page 38 Lipton Brewed Iced Tea Training, Installation, & Service Manual 630460171 - 30 May 7, 2002...
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Page 39: Service
Lipton Brewed Iced Tea Training, Installation, & Service Manual SERVICE Service consists of: Scheduled Maintenance • Preventative Maintenance • Troubleshooting • CHEDULED AINTENANCE Scheduled maintenance consists of: Daily cleaning • Daily system flush (hot water rinse) procedure • Monthly sanitizing procedure •... -
Page 40: Daily System Flush (Hot Water Rinse) Procedure
Lipton Brewed Iced Tea Training, Installation, & Service Manual Note: If the urn filler tube is being used it will need to be cleaned per these instructions. Daily System Flush (Hot Water Rinse) Procedure WARNING: This unit dispenses HOT water (160° F. - 205°... -
Page 41: Rinse Cycle Program
Lipton Brewed Iced Tea Training, Installation, & Service Manual Rinse Cycle Program Rinse Cycle Is water Is water temperature temperature above 160 above 160 degrees F degrees F and disp valve and disp valve open? open? Blink LED & warning, Blink LED &... -
Page 42: Monthly Sanitizing Procedure
Lipton Brewed Iced Tea Training, Installation, & Service Manual Monthly Sanitizing Procedure Prepare the following in six clean buckets: Two wash buckets − mix a solution (one Tablespoon/gallon) of mild, low- • sudsing, detergent with warm water (refill as necessary). -
Page 43: Preventative Maintenance
Lipton Brewed Iced Tea Training, Installation, & Service Manual 10. After all of the detergent solution has been run through the system. Repeat step 6 above to completely empty the Tea Sold-Out Chamber of detergent. 11. Place the connectors and end caps into the two rinse buckets that were prepared above. -
Page 44: Annual Pump Tubing Replacement Procedure
Lipton Brewed Iced Tea Training, Installation, & Service Manual Annual Pump Tubing Replacement Procedure The pump tubing must be replaced annually. A replacement pump tubing kit, part # 631500149, is available. The kit consists of one pre-cut length of pump tubing, two hose clamps, and instructions. - Page 45 Lipton Brewed Iced Tea Training, Installation, & Service Manual FIGURE 7 5. Remove the old pump tube from the pump body. If the roller assembly comes out with the tubing, place it back into the pump housing being sure to align the roller assembly shaft keyway to the motor shaft so that the two interlock.
- Page 46 Lipton Brewed Iced Tea Training, Installation, & Service Manual FIGURE 9 9. Insert the extract delivery tube into the pump tubing ends and secure them using the new hose clamps supplied in the kit. Be sure to use pliers to squeeze and tighten the hose clamps.
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Page 47: Troubleshooting
Lipton Brewed Iced Tea Training, Installation, & Service Manual ROUBLESHOOTING IMPORTANT: Only qualified Personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a syrup system, disconnect extract supply from the applicable syrup system, then relieve the system pressure before proceeding. - Page 48 Lipton Brewed Iced Tea Training, Installation, & Service Manual Trouble Probable Cause Troubleshooting & Repair Procedures NO HOT WATER • No power to heater. • Check power supply or loose wires. • Check heater. • Heater open or shorted. • All new production has a manual reset on the thermostat.
- Page 49 Lipton Brewed Iced Tea Training, Installation, & Service Manual Trouble Probable Cause Troubleshooting & Repair Procedures NO HOT WATER (CONT.) • Heater open or shorted (cont.). • Thermostat adjustments should be in small increments. We are only using the bottom part of the total adjust- ment range of the thermostat.
- Page 50 Lipton Brewed Iced Tea Training, Installation, & Service Manual Trouble Probable Cause Troubleshooting & Repair Procedures NO HOT WATER (CONT.) • No water entering tank. • Check water supply. • Plugged water filter. • See “defective hot water valve” • Same coil used for Hot, Cold, and Sweetener Valve.
- Page 51 Lipton Brewed Iced Tea Training, Installation, & Service Manual Trouble Probable Cause Troubleshooting & Repair Procedures NO HOT WATER (CONT.) • Defective KIP Valve. • Check coil resistance. • KIP is a brand name valve. • Two KIP valves are used in the unit.
- Page 52 Lipton Brewed Iced Tea Training, Installation, & Service Manual Trouble Probable Cause Troubleshooting & Repair Procedures BAD TASTE • No extract. • Check extract supply. • Check supply lines. • Check pump motor and tubing. • Check BIB connector. • No sweetener.
- Page 53 Lipton Brewed Iced Tea Training, Installation, & Service Manual Trouble Probable Cause Troubleshooting & Repair Procedures EXCESSIVE BURPING (CON- • Temperature too high. • Re-adjust thermostat (see no Hot STANT DISCHARGE FROM water). BURP TUBE) WATER IN BOTTOM OF • Examine for leaks.
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Page 54: Service Advisory
Before proceeding to adjust the thermostat, the service agent must first verify that the relay, re-settable thermal fuse and heating element are operating normally. Please consult the Cornelius troubleshooting guidelines to obtain specific diagnostic procedures for these components. If any of these components are found to be bad, then replace the bad components and verify unit operation before proceeding to adjust the thermostat. -
Page 55: Warranty
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your coun- try, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase. - Page 56 Lipton Brewed Ice Tea Dispenser Installation & Service Manual 630460171 May 7, 2002...
- Page 57 IMI Cornelius Inc. IMI Cornelius Inc. One Cornelius Place One Cornelius Place Anoka, MN 55303-1592 Anoka, MN 55303-1592 U.S.A. U.S.A. Total Systems Commitment Total Systems Commitment...
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