Transmission Disassembly - Polaris SPORTSMAN 400 2003 Service Manual

TRANSMISSION
TRANSMISSION
DISASSEMBLY
1. Remove gear indicator switches BEFORE
disassembly.
Remove switches
2. Drain and properly dispose of transmission oil.
Drain
3. Remove all cover bolts. Tap cover with soft face
hammer to remove. Note 2 bolts in center of
cover.
8.8
Remove all bolts
CAUTION:
Do not pry on case half sealing surfaces.
4. Mark chain rotation direction for assembly. Note
location of chain tensioner cam. If fully extended,
chain is worn beyond service limit. Replace chain
and chain tensioner shoe.