Polaris SPORTSMAN 400 2003 Service Manual page 200

5. Apply anti--seize to splines of rear drive shafts,
insert drive shafts into transmission. Install left
and right rear upper control arms. Install stabilizer
bar arm on stabilizer bar.
6. Install brake disc and washer with domed side
out, against nut.
7. Install caliper, auxiliary brake master cylinder, and
transmission shift linkage rods. Install left and
right hand shock absorbers.
8. Apply brake and torque disc nut to 45 ft. lbs. (61
Nm).
9. Install PVT system. Refer to PVT section for
procedure.
10. Install airbox assembly and transmission vent
line. Be sure vent line is not kinked or pinched.
11. Add Polaris Premium Synthetic Gearcase
Lubricant to the proper level on dipstick.
(Approximately 1 quart). Do not overfill.
Premium Synthetic Gear Case Lubricant
(PN 2871478) (12 oz.)
(PN 2871477) (Gallon)
12. Install the rear wheel nuts and torque to
Apply anti--
seize
to splines
13. Refer
TRANSMISSION
specification.
Rear Wheel Retaining Bolt Torque
20 ft. lbs. (27 Nm)
to Maintenance
transmission linkage.
Section to adjust
8.7