Pvt Disassembly - Polaris SPORTSMAN 400 2003 Service Manual

PVT DISASSEMBLY

NOTE: Some fasteners and procedures will vary.
Refer to the appropriate parts manual for proper
fasteners and fastener placement. (See Page 6.8).
1. Remove seat.
2. Remove or loosen rear cab fasteners as
necessary to gain access to PVT outer cover.
3. Remove PVT air outlet duct hose.
4. Remove outer cover screws. Refer to Page 6.7.
5. Mark the drive belt direction of rotation and
remove drive belt. See Page 6.14 for drive belt
removal.
6. Remove drive clutch retaining bolt and remove
drive clutch using puller.
Drive Clutch Puller (PN 2870506)
Clutch Holding Wrench (PN 9314177)
7. Remove driven clutch retaining bolt and driven
clutch. Use puller if necessary.
Driven Clutch Puller (PN 2870913)
8. Remove driven clutch offset spacers from the
transmission input shaft. NOTE: Remember to
keep spacers in order for proper clutch offset on
reassembly.
Keep Spacers In Order
9. Remove cover screws and retainer plate.
Foam Seal
10. Remove inner cover retaining bolts at rear of
cover.
11. Remove cover along with foam seal on back of
cover or shaft.
CLUTCH
Inner cover
Retainer Seal
6.5