Quadra-Fire Edge60 Owner's Manual
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Quadra-Fire Edge60 Owner's Manual

Quadra-Fire Edge60 Owner's Manual

Zero clearance pellet fireplace nutural/curved/tuscan/studio
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Model:
EDGE60
Natural
• Important operating and
maintenance instruc-
tions included.
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
Do not store or use gasoline or other flam-
•
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce flame height
(feed rate). Overfiring will void your warranty.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
CAUTION
Tested and approved for wood pellets, shelled field
corn, wheat and black oil sunflower seeds. Burning
of any other type of fuel voids your warranty.
www.quadrafire.com
ZERO CLEARANCE PELLET FIREPLACE
Owner's Manual - Installation and Operation
Curved
DO NOT DISCARD THIS MANUAL
Read, understand and
•
follow these instruc-
tions for safe installa-
tion and operation.
WARNING
EDGE™ 60
Tuscan
NOTICE
Leave this manual with
•
party responsible for use
and operation.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room
as fireplace.
•
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other
flammable materials away.
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an
NFI certified professional.
7051-158
R
Tested and
O-T L
Listed by
C
OMNI-Test Laboratories, Inc.
Studio
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
April 9, 2009
Portland
Oregon USA
US

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  • Page 1 Model: Portland Tested and EDGE™ 60 O-T L Listed by Oregon USA EDGE60 ZERO CLEARANCE PELLET FIREPLACE OMNI-Test Laboratories, Inc. Owner’s Manual - Installation and Operation Tuscan Studio Natural Curved NOTICE DO NOT DISCARD THIS MANUAL Read, understand and Leave this manual with •...

  • Page 2: Congratulations

    Hearth & Home Technologies welcomes you to our tradition of and fireplaces. And yet we are old-fashioned when it comes to excellence! In choosing a Quadra-Fire appliance, you have craftsmanship. Each unit is meticulously fabricated and surfaces our assurance of commitment to quality, durability, and perfor- are hand-finished for lasting beauty and enjoyment.

  • Page 3: Table Of Contents

    EDGE 60 Pellet Fireplace Safety Alert Key: DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
  • Page 4 EDGE 60 Pellet Fireplace Page 4 7051-158 April 9, 2009...
  • Page 5 EDGE 60 Pellet Fireplace Page 5 April 9, 2009 7051-158...

  • Page 6: Section 1: Listing And Code Approvals

    Listed pellet vent Class “L” or “PL” connector pipe. • Install parts or components not Listed or approved. Improper installation, adjustment, alteration, service or A Quadra-Fire Outside Air Kit must be installed in a mobile maintenance can cause injury or property damage. home installation. You must order the Outside Air Kit sepa- rately.

  • Page 7: User's Guide

    EDGE 60 Pellet Fireplace User’s Guide Operating Instructions WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • Do not touch glass until it is cooled • NEVER allow children to touch glass •...

  • Page 8: Fire Safety

    EDGE 60 Pellet Fireplace Shelled Field Corn A. Fire Safety • Must be 15% or less moisture content. To provide reasonable fire safety, the following should be • Must be clean and free from debris given serious consideration: • Never burn corn straight from the field •...

  • Page 9: General Operation Information

    EDGE 60 Pellet Fireplace CAUTION! Tested and approved for wood pellets, shelled 2. Thermostat Wall Control - Manual Setting field corn, wheat and black oil sunflower seeds. Burning of When you select “Manual” on the AUTO/MANUAL screen the any other type of fuel voids your warranty. appliance will still automatically turn on and off according to the temperature setting. Changing to Different Fuel Type However, you will be able to manually control the heat output •...

  • Page 10: Filling The Hoper With Fuel

    EDGE 60 Pellet Fireplace I. Ignition Cycles G. Filling the Hopper with Fuel The fireplace engine is controlled by the digital thermostat Check the hopper and make sure it is empty before filling wall control. The digital display on the wall control will tell with fuel.
  • Page 11 EDGE 60 Pellet Fireplace 5. Auto-Clean Cycle 2. Soft Start Cycle (SS-Low / SS-Med) The firepot auto-clean system will cycle: Once the fire is lit: • When the appliance is first plugged in • The appliance moves into the low soft-start cycle as it continues to build the fire •...

  • Page 12: Fire Characteristics & Flame Height

    EDGE 60 Pellet Fireplace J. Fire Characteristics and Flame Height Operating on Battery Back-Up Adjustment • A battery icon appears on your wall control to let you know you are now operating on battery power. Figure A properly adjusted fire will have an active flame pattern 12.3 and the flame will rise and fall somewhat.
  • Page 13 EDGE 60 Pellet Fireplace K. Battery Back-up System (Cont’d) Wall Control Display The wall control will display the battery icon when operating in the battery back-up mode. Figure 13.1. “Maint Burn” will display when the thermostat has reached the set room temperature and will run on low until it reaches its auto-clean clycle time.

  • Page 14: Section 3: Maintaining & Servicing Appliance Proper Shutdown Procedures

    EDGE 60 Pellet Fireplace Maintaining & Servicing Your Appliance A. Proper Shutdown Procedure Before Servicing Your Appliance • Set wall control to OFF on AUTOMATIC / MANUAL SET- CAUTION! SHOCK AND SMOKE HAZARD! TING screen. Figure 14.1. • Proper Shutdown Procedure must be followed. • Wall control screen will scroll through the following mes- sages after setting to OFF.

  • Page 15: High Ash Fuel Content Maintenance

    EDGE 60 Pellet Fireplace C. High Ash Fuel Content Maintenance Pull fireplace toward you until fully extended Frequency: When the ash build-up exceeds the half • way point in the firepot By: Homeowner • If the ash build-up exceeds the half way point in the firepot before it automatically cleans, then the firepot is not being cleaned often enough.

  • Page 16: General Maintenance & Cleaning

    EDGE 60 Pellet Fireplace E. General Maintenance and Cleaning 2. Cleaning Ash Pan Frequency: Wood Pellets: Weekly or every -5 bags • 1. Auto-Clean System Inspection & Cleaning Alternate Fuel: Daily or every 1 bag Frequency: Monthly or every ton (aprx. 50 bags) or •...
  • Page 17 EDGE 60 Pellet Fireplace 4. Cleaning Heat Exchanger, Drop Tube & Exhaust Frequency: Monthly or every 1 ton of fuel (aprx. 50 • bags). By: Homeowner • NOTE: There are heavy duty vacuum cleaners specifically designed for solid fuel appliance cleaning. WARNING! Hopper Fire Risk! For trouble free use of your pellet appliance you must per- form cleaning as called for in these instructions.
  • Page 18 EDGE 60 Pellet Fireplace 5. Cleaning Firepot with Firepot Clean-Out Tool Cleaning Heat Exchanger, Drop Tube & Exhaust (Cont’d) • Frequency: 5. The combustion blower must be removed to clean Softwood Pellets: Weekly or every 5 bags Hardwood Pellets: Weekly or every 3 bags the exhaust path.
  • Page 19 EDGE 60 Pellet Fireplace 7. Cleaning the Hopper 11. Cleaning Convection Blower - Do Not Use • Frequency: Monthly or after burning 1 ton of fuel Lubrication (aprx. 50 bags) or when changing fuel types Frequency: Yearly or as needed •...

  • Page 20: Section 4: Troubleshooting For Homeowner

    EDGE 60 Pellet Fireplace Troubleshooting for Homeowner A. Frequently Asked Questions ISSUES SOLUTIONS 1. Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct.

  • Page 21: Wall Control Error Messages

    EDGE 60 Pellet Fireplace B. Wall Control Error Codes Error Message Possible Cause Corrective Action SNAP DISC TRIPPED Overheat sensor (snap disc) has tripped Turn power off to appliance and manually reset snap disc then turn back on. If that doesn’t work, call your dealer.

  • Page 22: Installer's Guide

    EDGE 60 Pellet Fireplace Installer’s Guide Getting Started Since pellet exhaust can contain ash, soot or sparks, you A. Design, Installation & Location Considerations must consider the location of: 1. Appliance Location • Windows NOTICE: Check building codes prior to installation. • Air Intakes • Installation MUST comply with local, regional, state and •...

  • Page 23: Inspect Appliance And Components

    EDGE 60 Pellet Fireplace E. Checklist to Help Determine Location B. Thermostat Wall Control Location The thermostat wall control’s location will have some affect on the appliance’s operation. Description • Maximum wire length from appliance is 100 feet (0.48m) Vent termination location - vertical or horizontal continuous unspliced wire.

  • Page 24: Recommended Order Of Installation

    EDGE 60 Pellet Fireplace F. Recommended Order of Installation G. Items to Verify During Test Burn • Check for leaks in the exhaust venting system. Do you NOTICE: see any smoke? • Read and understand Sections 6 through 10 for detailed Remember on a first burn that odors and information before installing the fireplace.

  • Page 25: Recommended Locations

    EDGE 60 Pellet Fireplace Framing Dimensions & Clearances A. Recommended Locations 10-1/8 in (257mm) Top/Rear Vent & Rear 14-1/4 in (362mm) 27-1/4 in (692mm) Outside Air Outside Air, Right Junction Box & Left 43-1/2 in 26-7/8 in 29-3/4 in (1105mm) (682mm) (756mm) 61-1/2 in...

  • Page 26: Frame The Fireplace

    EDGE 60 Pellet Fireplace C. Frame the Fireplace Figure 26.1 shows typical framing using combustible materials (x4 lumber shown). • Framing across the top of fireplace must be above top standoffs. See page 33 for detailed information regarding sub-floor material requirements. •...

  • Page 27: Construct A Chase

    EDGE 60 Pellet Fireplace D. Construct the Chase You may enclose the vent system in a chase. See Figures 27.1 & 27.2. Termination Cap • Vertical chimneys on the side of building MUST be installed in a chase. Metal Chase Top Ceiling Firestop 1.

  • Page 28: Finishing Material

    EDGE 60 Pellet Fireplace E. Finishing Material 2. Flush with the Mounting Frame NOTICE: Non-combustible material is not needed to finish The finish material can not be thicker than 1-1/ inches this appliance. (8mm) to use this method. Figure 28.3. •...
  • Page 29 EDGE 60 Pellet Fireplace F. Front Opening Clearance Curved Front Natural Front Tuscan Front TOP VIEW Appliance Finishing Material Masonry Spacer Mounting Frame Opening Clearances for the Curved, Tuscan and Natural Fronts *Note: The Masonry Spacer is used when the finishing material is brick or Edge of appliance stone or any material that is proud to...
  • Page 30 EDGE 60 Pellet Fireplace F. Front Opening Clearance (Cont’d) Studio Front TOP VIEW Appliance Nailing Flange Drywall Finishing Material Masonry Spacer 1/2 in Mounting Frame (13mm) Opening Clearances 5-1/4 In (133mm) 7-1/2 In (190mm) for the Studio Front Edge of appliance *Note: The Masonry Spacer is used outer skin 9 in (229mm)
  • Page 31 EDGE 60 Pellet Fireplace G. Mantel Fuel Loading Clearances NOTE: Be sure to consider the process of loading fuel when choosing and locating a mantel. Mantel Finishing Material Drywall 24 in (610mm) 9 in (229mm) 8 in (203mm) (1:1 rise to run ratio) 7 in (178mm) 6 in 152mm) 5 in (127mm)

  • Page 32: Non-Combustible Materials

    EDGE 60 Pellet Fireplace H. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: Steel - Iron Brick - Tile Concrete - Slate Glass - Plasters • Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750°...

  • Page 33: Section 7: Installation Of Fireplace

    EDGE 60 Pellet Fireplace Installation of Fireplace Caution! Risk of Cuts/Abrasions. Wear protective Securing Fireplace gloves and safety glasses during installation. The fireplace is secured to the pallet with 4 brackets,  on Sheet metal edges are sharp. each side. Re-use these same brackets to secure the fire- place to the floor.

  • Page 34: Junction Box And Wiring Diagram

    EDGE 60 Pellet Fireplace D. Connecting Wall Control To Fireplace C. Junction Box & Wiring Diagram Caution! The fireplace should be securely attached to the 1. There is a 5 screw terminal connection bar that is located in the lower left side of the fireplace above the slide rails. floor prior to making final electrical connections.

  • Page 35: Thermostat Wall Control Installation

    EDGE 60 Pellet Fireplace F. Installing Flue Collar, Vertical or Horizontal E. Thermostat Wall Control Installation The fireplace ships from the factory without the flue collar NOTICE: The thermostat wall control should be mounted and gasket attached. They are located in the component on an inside wall and not in direct line with the appliance pack inside the firebox.
  • Page 36 EDGE 60 Pellet Fireplace Vertical Installation (Cont’d) Horizontal Installation 1. Remove the flue collar and orange gasket from the com- ponent pack. Push out the 6 slugs in the gasket. Pipe . Remove the rear cover plate. Save screws and plate for Flue Collar later re-attachment.

  • Page 37: Section 8: Vent Information

    EDGE 60 Pellet Fireplace Vent Information A. Venting Termination Minimum Requirements Electrical Service Inside Corner FIXED FIXED OPEN CLOSED CLOSED OPEN J or K Figure 37.1 Termination Cap Restricted Area Air Supply Inlet Gas Meter An Outside Air Kit is required on all installations. Outside Air Kit must be ordered separately.

  • Page 38: Avoiding Smoke And Odors

    EDGE 60 Pellet Fireplace B. Avoiding Smoke and Odors To prevent soot damage to exterior walls of the house and Negative Pressure, Shut-Down and Electrical Power to prevent re-entry of soot or ash into the house: Failure • Maintain specified clearances to windows, doors and To reduce the probability of back-drafting or burn-back in air inlets, including air conditioners.

  • Page 39: Negative Pressure

    EDGE 60 Pellet Fireplace C. Negative Pressure D. Draft Draft is the pressure difference needed to vent fireplaces WARNING! Risk of Asphyxiation! Negative pressure can successfully. When a fireplace is drafting successfully, all cause spillage of combustion fumes and soot. combustion byproducts are exiting the home through the chimney.

  • Page 40: Chimney & Exhaust Connection

    2. Mobile Home: Approved for all Listed pellet vent. As Vent surfaces get HOT, can cause burns with all installations a Quadra-Fire Outside Air Kit must if touched. Non-combustible shielding or be used with manufactured home installations.

  • Page 41: Pipe Selection Chart

    EDGE 60 Pellet Fireplace G. Pipe Selection Chart WARNING! RISK OF FIRE! The chart will help you in determining proper venting size Do NOT pack insulation or other combustibles between according to the equivalent feet of pipe calculated previously firestops. and the altitude above sea level of this installation.

  • Page 42: Outside Air Locations & Considerations

    EDGE 60 Pellet Fireplace H. Outside Air Locations & Considerations Door Door Rear Vent 4-7/8 in. 4-7/8 in. 4-7/8 in. (124mm) (125mm) (24mm) 9-1/4 in. 1-3/4 in. Outside Air 1-3/4 in. Outside Air (235mm) (44mm) (44mm) Outside Air Rear of Fireplace Right Rear Corner Left Rear Corner Figure 42.1 - Outside Air Inlet Locations...

  • Page 43: Outside Air Installation

    EDGE 60 Pellet Fireplace I. Outside Air Kit Installation Included in Kit:  wire ties, 1 collar assembly, 1 termina- tion cap assembly, 1 trim ring, fasteners. Outside air is required on all installations. The Outside Air Kit must be ordered seperately. NOTE: THREE INCH ALUMINUM FLEX PIPE NOT SUPPLIED.

  • Page 44: Vertical, Interior, Typical Installation

    Both installations are approved for mobile home instal- lations. Must use  or 4 inch (76 to 10mm) “L” or “PL” Listed pellet venting or Listed double wall pipe and Quadra-Fire Outside Air Kit in all installations. 12 in. Flashing...

  • Page 45: Through The Wall

    Must use  or 4 inch (76-10mm) “L” or “PL” Listed pellet venting conform to CAN/CSA-B65 and a Quadra-Fire Outside Air Kit in all installations. Straight Out 0 in. (0mm) to Standoff Horizontal...

  • Page 46: Section 9: Mobile Home Installation

    EDGE 60 Pellet Fireplace Mobile Home Installation CAUTION! Maintain the structural integrity of the floor, wall, WARNING! Risk of Asphyxiation! ceiling and/or roof of the mobile home: • Never install in a sleeping room. Do NOT cut through: Consumes oxygen in the the room. • Floor joist, wall, studs or ceiling trusses. • Any supporting material that would affect the structural An outside air intake must be provided for the combus- integrity. tion air and must: Remain clear of leaves, debris, ice and/or snow.

  • Page 47: Section 10: Appliance Set-Up Log Set Placement

    EDGE 60 Pellet Fireplace Appliance Set-Up A. Optional Log Set Placement Instructions 2 PIECE LOG SET INSTALLATION 1. Place the left log as shown. There are  indentations in the bottom of the log to fit over the screw heads in the firebox.

  • Page 48: Front Installation Instruction

    Installing Front onto Mounting Frame EDGE 60 Pellet Fireplace B. Front - Installation Included in Kit: Front, mounting frame, masonry spacer, fasteners and glove Tools Required: Phillips Head screwdriver Hinge on Fireplace CAUTION! BURN HAZARD. Allow the front to cool before touch- Hinge on Front ing. Do NOT touch without wearing protective glove. Door Stop - Disassemble &...

  • Page 49: Section 11: Replacement Parts

    EDGE 60 Pellet Fireplace Replacement Parts B. Combustion (Exhaust) Blower A. Glass Replacement Replacement WARNING! Risk of Injury! 1. Follow the proper shut down procedures as outlined on • Glass is 5mm thick high temperature heat-resistant ceramic page 14, Section 3.A glass. . The combustion blower is mounted in the lower right • DO NOT REPLACE with any other material.

  • Page 50: Convection Blower

    EDGE 60 Pellet Fireplace D. Baffle Removal & Replacement C. Convection Blower Replacement WARNING! Risk of Injury! Cast iron is a very heavy 1. Follow the proper shut down procedures as outlined on material. The baffle is made of cast iron and therefore is page 14, Section 3.A.

  • Page 51: Section 12: Troubleshooting For Installers

    EDGE 60 Pellet Fireplace With proper installation, operation, and maintenance your appli- ance will provide years of trouble-free service. This trouble- shooting guide shall be used by a qualified service technician Troubleshooting For Installers only). Error Message Possible Cause Corrective Action Bad wall control or control board Replace wall control or control board  wires have loose connections or installed...

  • Page 52: Section 13: Reference Materials

    EDGE 60 Pellet Fireplace Reference Materials A. Fireplace Dimensions Front View (shown without a Front) Top View Rear View 9-1/4 in. 26 in.(660mm) Rear Vent (235mm) 3/4 in. 9-1/4 in. (19mm) (234mm) 3/4 in. (19mm) Top Vent 29 in. 26-7/8 in. (737mm) (682mm) Outside Air 4-7/8 in.

  • Page 53: Component Functions

    EDGE 60 Pellet Fireplace When describing the location of a component, B. Component Functions it is always AS YOU FACE THE FRONT OF THE APPLIANCE. 1. Auto-Clean Motor Location: Behind and under the firepot on the left side, inside 9. Firepot the convection air chamber Location: Inside firebox and is made of high quality ductile iron.
  • Page 54 EDGE 60 Pellet Fireplace 16. Power Supply 20. Thermocouple - Drop Tube Location: At the rear of the appliance Location: Bottom of the drop tube on the right side and Function: Converts 10 volt AC current to 15 volt DC current to attached with a wing nut power the appliance.

  • Page 55: Component Locations

    EDGE 60 Pellet Fireplace C. Component Locations Hopper Exhaust Transition Exhaust Feed Motor with Gasket Convection Blower Battery Backup Outside Air Intake w/Gasket (left side) Combustion Blower Power Supply Figure 55.1 - View of Left Rear Figure 55.2 - View of Right Rear Heat Exchanger, Front &...
  • Page 56 EDGE 60 Pellet Fireplace A. Exploded View of Fireplace SEE FIG. A SEE FIG. B SEE FIG. C SEE FIG. D 54 55 50 51 7025-010B 4-8-09 Figure 56.1 Page 56 7051-158 April 9, 2009...

  • Page 57: Exploded Drawings

    EDGE 60 Pellet Fireplace B. Exploded Drawings Figure A # 1 Auto Clean Motor/Arm Assembly Figure B # 9 Feed Assembly Figure C # 22 Firepot Riser Assembly Figure D # 34 Door Assembly Glass Size: 21 in. W x 14 in. H Page 57 April 9, 2009 7051-158...

  • Page 58: Service Parts & Accessories

    EDGE 60 Pellet Fireplace C. Service Parts and Accessories HOW TO ORDER When IMPORTANT: THIS IS DATED INFORMATION. To order the entire assembly, order the top line part number only. requesting a part for your appliance please provide model name/ To order an individual part from an assembly, order the part(s) listed number and serial number to ensure correct part. All parts listed in the indented portion.
  • Page 59 EDGE 60 Pellet Fireplace To order the entire assembly, order the top line part number only. HOW TO ORDER To order an individual part from an assembly, order the part(s) listed in the indented portion. Stocked at Depot Item Description Comments Part Number Auto-Clean Bottom Assembly 704-01 Firepot Riser Clamp Assembly 704-01 Door Assembly 7051-019 Hinge, Female 450-2910 Door Frame Assembly SRV7051-00 Magnet Round SRV7000-140 Door Latch Assembly 704-09 Glass Assembly...
  • Page 60 EDGE 60 Pellet Fireplace To order the entire assembly, order the top line part number only. HOW TO ORDER To order an individual part from an assembly, order the part(s) listed in the indented portion. Stocked at Depot Item Description Comments Part Number Thermostat Wire  Cond 7000-409 Wall Control SRV7000-451 Elbow Catch 7000-9 Fuel Level Sensor 7000-80 Gasket, Exhaust 704-109 Gasket, Extruded 7000-0/10 Qty: 1 SRV7000-46 Heating Element Assembly 18”...
  • Page 61 EDGE 60 Pellet Fireplace To order the entire assembly, order the top line part number only. HOW TO ORDER To order an individual part from an assembly, order the part(s) listed in the indented portion. Stocked at Depot Item Description Comments Part Number Avk Rivnut Repair Kit 1/4-0 & /8-16 Rivnut Tools RIVNUT-REPAIR Bolt, Hex Head, 1/4-0 X 1 Qty: 10 51A/10 Bolt, Shoulder, 5/16X 1/4-0 Qty: 0 -0170/0 Nut, Ser Flange Small 1/4-0...

  • Page 62: Service & Maintenance Log

    EDGE 60 Pellet Fireplace F. Service And Maintenance Log Date of Service Performed By Description of Service Page 6 7051-158 April 9, 2009...
  • Page 63 EDGE 60 Pellet Fireplace F. Service And Maintenance Log Date of Service Performed By Description of Service Page 6 April 9, 2009 7051-158...
  • Page 64 Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our web site at www.quadrafire.com NOTICE DO NOT DISCARD THIS MANUAL...

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