Eaton Powerware 9390 Installation And Operation Manual
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Eaton Powerware 9390 Installation And Operation Manual

Eaton Powerware 9390 Installation And Operation Manual

100–160 kva
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Powerware 9390 UPS
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100–160 kVA
Installation and Operation Manual

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  • Page 1 Powerware 9390 UPS ® 100–160 kVA Installation and Operation Manual...
  • Page 3 Powerware 9390 UPS ® 100–160 kVA Installation and Operation Manual...

  • Page 4: Important Safety Instructions

    Schneider Electric. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2004-2008 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

  • Page 5: Special Symbols

    Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.
  • Page 6 This page intentionally left blank.

  • Page 7: Table Of Contents

    ................. . . 4-10 EATON Powerware ®...
  • Page 8 ............... 8-31 EATON Powerware ®...
  • Page 9 ................13-3 EATON Powerware ®...
  • Page 10 ............EATON Powerware ®...
  • Page 11 ............Figure 3‐1. Powerware 9390 UPS (100–160 kVA) Cabinet as Shipped on Pallet .
  • Page 12 ............... . 12-2 EATON Powerware ®...

  • Page 13: Introduction

    AC power to protect the customer's load from all nine power failures. The Powerware 9390 UPS is available as a single module or a multiple module parallel system (see paragraph 1.3).

  • Page 14: Ups Standard Features

    Powerware LanSafe Power Management Software is bundled as part of the ® Software Suite CD shipped with the UPS. See Chapter 12, “Communication,” for additional information. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 15: Installation Features

    Optional X-Slot connectivity cards are quickly installed at the front of the unit and are hot-pluggable. Options and Accessories Contact your Eaton sales representative for information about the following options: 1.2.1 Integrated Battery Cabinets Battery backup protection can be enhanced by equipping the UPS system with up to four Powerware 9390 battery cabinets containing sealed lead‐acid, maintenance‐free...

  • Page 16: Powerware Hot Sync Parallel System

    Sync Control An optional Sync Control maintains the critical load outputs of two separate single module Powerware 9390 UPS systems in synchronization. This facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches.

  • Page 17: Basic System Configurations

    The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power-off (REPO) control, (RMP), or X-Slot communication ® cards. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 18: Conventions Used In This Manual

    For More Information Refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual (164201536) for the following additional information: Integrated Battery Cabinet (IBC) installation instructions, including site preparation, planning for installation, wiring, and safety information.

  • Page 19: Getting Help

    Scheduling initial startup Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: 1-800-843-9433 1-919-870-3028 United States: 1-800-461-9166 ext 260...
  • Page 20 INTRODUCTION This page intentionally left blank. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 21: Safety Warnings

    ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS or battery wiring or connectors. Attempting to alter wiring can cause injury. Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...
  • Page 22 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...
  • Page 23 Section I Installation ® EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 24: Eaton Powerware

    ® EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 25: Warranty

    Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact your Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 26: Preparing For Wiring The Ups System

    Inspecting and Unpacking the UPS Cabinet The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 3‐1). Figure 3‐1. Powerware 9390 UPS (100–160 kVA) Cabinet as Shipped on Pallet EATON Powerware ®...
  • Page 27 C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. Do not tilt the UPS cabinet more than 10° from vertical or the cabinet may tip over.
  • Page 28 UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 29: Installing The Ups System

    Details about control wiring are provided in each procedure for connecting options and features. Drawing 164201604-8 and Table R through Table X starting on page A-33 identify the control wiring terminations. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...

  • Page 30: Unloading The Ups Cabinet From The Pallet And Mechanical Installation

    (see Figure 4‐2 on page 4-4). Remove the four bolts securing the removable skid and remove the skid (see Figure 4‐1). EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 31: Figure 4-1. Removing Front Shipping Bracket On The Powerware 9390 Ups

    Skid Bolts Shipping Bracket Bolts Pallet Shipping Bracket Bolts Removable Skid Front Shipping Bracket Figure 4‐1. Removing Front Shipping Bracket on the Powerware 9390 UPS EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 32: Figure 4-2. Removing Rear Shipping Bracket On The Powerware 9390 Ups

    INSTALLING THE UPS SYSTEM Rear View Shipping Bracket Bolts Pallet Shipping Bracket Bolts Rear Shipping Bracket Figure 4‐2. Removing Rear Shipping Bracket on the Powerware 9390 UPS EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 33: Battery Cabinet Installation

    4.7. Battery Cabinet Installation To install the battery cabinet, refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual. After the battery cabinet is installed, return to paragraph 4.7 to wire the UPS and battery cabinet.

  • Page 34: Integrated Accessory Cabinet Installation

    4.7 to complete the UPS cabinet wiring. UPS Sidecar Wiring To wire an UPS Sidecar, refer to the Powerware 9390 UPS Sidecar Installation and Operation Manual. After the UPS Sidecar is wired, return to paragraph 4.7 to complete the UPS cabinet wiring.

  • Page 35: External Wiring Installation Procedure A

    IAC. Refer to the applicable IDC or IAC installation and operation manual, referenced in paragraph 1.5 on page 1-6, for wiring instructions. See Appendix A for UPS cabinet wiring access information. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...

  • Page 36: External Wiring Installation Procedure B

    UPS cabinet. See Appendix A for wiring and termination requirements and wiring access information. Note the wiring connections for single-feed systems. Proceed to Step 13. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 37 See Appendix A for wiring and termination requirements and wiring access information. 21. Proceed to paragraph 4.7.3. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 38: Battery Wiring

    To install wiring to connections: Route and connect the battery cables between the UPS and battery cabinets in accordance with the instructions in the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual. See Appendix A for UPS cabinet wiring access information.

  • Page 39: Tb2 Battery Cabinet Connections

    Route the UV trip and Aux wiring harness supplied with the battery cabinet from the battery cabinet to the UPS cabinet. Refer to Appendix A and to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual for wiring access information.

  • Page 40: X-Slot Connections

    X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact Eaton Corporation (see page 1-7). To install wiring to connections: If not already installed, install the LAN and telephone drops.

  • Page 41: Installing Accessories And Parallel System Control Wiring

    Chapter 6, “Installing Options and Accessories.” Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.

  • Page 42: Installation Checklist

    - Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) - The debris shield covering the UPS cabinet ventilation grill is removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-14 EATON Powerware ®...
  • Page 43 - Pull chain wiring between the UPMs is properly installed. - Adequate workspace exists around the UPMs, parallel tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-15 EATON Powerware ®...
  • Page 44 INSTALLING THE UPS SYSTEM Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-16 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 45: Installing A Remote Emergency Power-Off Control

    A latching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 5‐1 shows an Eaton REPO switch.

  • Page 46: Figure 5-2. Repo Wiring

    REPO switch wiring must be according to UL Class I requirements. Secure the UPS by reversing all steps taken to prepare it for a REPO station installation. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 47: Installing Optional Accessories

    UPS. Remove the X-Slot cover. See Drawing 164201604-8 starting on page A-33 for location of the X-Slot communication bay. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 48: Installing Parallel System Control Wiring

    11. Install parallel system backup control (pull chain) wiring between UPMs. See Drawing 164201604-8 starting on page A-33 for terminal locations and wiring information. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 49: Installing An Rmp

    Install 120 Vac power wiring from the critical bus to the RMP. See Drawing 164201604-8 starting on page A-33 for terminal location and wiring information. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact service to schedule a date.

  • Page 50: Installing A Rim

    Install 120 Vac power wiring from the critical bus to the RIM. See Drawing 164201604-8 starting on page A-33 for terminal location and wiring information. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact service to schedule a date.
  • Page 51 INSTALLING OPTIONAL ACCESSORIES Contact your Eaton service representative for verification and testing of the RIM and its connections prior to making connections with J1 through J4 (see Table 6‐1 and Drawing 164201604-12 on page A-54). You can order interface cables separately for connecting to the 15‐Pin D‐Sub Connectors.

  • Page 52: Installing A Scm

    Install 120 Vac power wiring from the critical bus to the SCM. See Drawing 164201604-8 starting on page A-33 for terminal location and wiring information. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact service to schedule a date.

  • Page 53: Figure 6-2. Supervisory Contact Module Tb2

    NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. NOTE Supervisory contacts require an external power supply. Internal 24 Vdc is not capable of supplying contact current. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...
  • Page 54 INSTALLING OPTIONAL ACCESSORIES This page intentionally left blank. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 55: Section Ii Operation

    Section II Operation ® EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 56 6-10 ® EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 57: Understanding Ups Operation

    AC power to the UPS system's output. The UPS supports process control, data processing, telecommunications/PBX, research, and non-patient medical equipment. The Powerware 9390 UPS maintains power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out‐of‐tolerance frequency conditions.

  • Page 58: Single Module Reverse Transfer (Rt)

    7.1.1 Single Module RT Modes The Powerware 9390 UPS supports a critical load in three different modes of operation. The UPS can automatically use all three modes, as required. The standard operation modes are: Normal mode –...

  • Page 59: Figure 7-2. Path Of Current Through The Ups In Normal Mode - Rt

    The UPS monitors the battery charge condition and reports the status on the control panel. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...

  • Page 60: Figure 7-3. Path Of Current Through The Ups In Bypass Mode - Rt

    Main Power Flow Breakers Contactors Trickle Current Closed Battery Breaker Energized Open De-Energized Battery Figure 7‐3. Path of Current Through the UPS in Bypass Mode – RT EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 61 Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...

  • Page 62: Figure 7-4. Path Of Current Through The Ups In Battery Mode - Rt

    If the bypass source is available, the UPS transfers to bypass instead of shutting down. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...

  • Page 63: Multiple Module Parallel System

    Decreasing the load generally increases the battery support time. Multiple Module Parallel System Parallel operation extends the normal operation of Powerware 9390 UPS units by offering increased capacity and/or redundant capability. The parallel system continues to maintain power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out‐of‐tolerance frequency conditions.

  • Page 64: Multiple Module Parallel System Modes

    UNDERSTANDING UPS OPERATION 7.2.1 Multiple Module Parallel System Modes Similar to the single module system, the Powerware 9390 UPS parallel system supports a critical load in three different modes of operation. The standard operation modes are: In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.

  • Page 65: Figure 7-5. Path Of Current Through The Upms In Normal Mode - Parallel

    If the UPMs become overloaded or unavailable, the parallel system switches to Bypass mode. The parallel system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...

  • Page 66: Figure 7-6. Path Of Current Through The Upms In Bypass Mode - Parallel

    If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 7-10 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 67 In the Parallel Capacity (N + 0) arrangement, if one unit trips offline and goes to bypass, the remaining units also go to bypass. 7-11 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 68: Figure 7-7. Path Of Current Through The Upms In Battery Mode - Parallel

    When this event occurs, the system shuts down. If the bypass source is available, the system transfers to bypass instead of shutting down. 7-12 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 69: Functional Description

    672 hours (28 days) maximum rest time. If the battery voltage falls below the opportunity charge level of 2.1 volts/cell during the first 240 hours of the rest period, an alarm sounds. 7-13 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 70: Bypass

    A backfeed contactor is also provided. 7.3.5 Batteries The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells (480V nominal). 7-14 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 71: Using The Control Panel

    See Chapter 9, “UPS Operating Instructions,” for use of the operational controls. When the unit powers up, the screen displays the Eaton Powerware logo as shown in Figure 8‐1. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.

  • Page 72: Using The Lcd And Pushbuttons

    LOAD OFF Figure 8‐2. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. Shown is a typical alarm message. For more information about alarms and notices, see Chapter 11, “Responding to System Events.”...

  • Page 73: Using The Main Menu

    02 / 25 / 2004 INPUT BATT STSW OUTPUT BYPASS CONTROLS LOAD OFF EVENTS METERS SETUP Figure 8‐3. Main Menu and Mimic Screen (Normal Mode) EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 74: Event Screens

    BYPASS AC UNDER VOLTAGE NOTICE: BATTERY VOLTAGE LOW NOTICE: NO SYNC ON NOTICE: BYPASS NOT AVAILABLE NOTICE: CONFIGURATION ERROR HISTORY Figure 8‐4. Active Events Screen EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 75: Figure 8-5. History Screen

    TO BYPASS COMMAND UPS OFF NOTICE: 5 of 29 02 / 26 / 2004 10 : 20 : 03 . 539 EVENTS Figure 8‐5. History Screen EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 76: Unit Meter Screens

    The Unit Meter screens show the UPS meter readings for the unit (or units, if a parallel system is installed). The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).

  • Page 77: Figure 8-7. Unit Input Meter Screen

    (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements. BYPASS - UNIT FREQ LEAD SYSTEM UNIT Figure 8‐8. Unit Bypass Meter Screen EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 78: Figure 8-9. Unit Battery Meter Screen

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed.

  • Page 79: Battery Discharge Log

    LAST LOG RESET 07/28/2005 AVERAGE TIME ON BATTERY ** M ** S TOTAL TIME ON BATTERY ** H ** M Figure 8‐11. Battery Discharge Log Summary Screen EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 80: Figure 8-12. Battery Discharge Log Screen

    TIME ON BATTERY ** M ** S LOAD WHEN ON BATTERY ***.** KW END VOLTAGE : ***.** V RESET SUMMARY Figure 8‐12. Battery Discharge Log Screen 8-10 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 81: Kw Demand Log

    *** . ** KW TOTAL TIME OVER LIMIT ** MINUTES TOTAL KWH USED OVER LIMIT *** . ** KWH SETUP Figure 8‐13. kW Demand Log Summary Screen 8-11 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 82: Figure 8-14. Kw Demand Log Screen

    TIME OVER LIMIT 2 MINUTES KWH USED OVER LIMIT *** . ** NUM TIMES OVER THIS INTERVAL RESET SUMMARY Figure 8‐14. kW Demand Log Screen 8-12 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 83: Figure 8-15. Current Kw Demand Log Setup Screen 1

    CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED 3 MINUTES MAXIMUM LEVEL (KW) *** KW CHANGE Figure 8‐15. Current kW Demand Log Setup Screen 1 8-13 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 84: Figure 8-16. Current Kw Demand Log Setup Screen 2

    CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED MAXIMUM LEVEL (KW) SELECT Figure 8‐16. Current kW Demand Log Setup Screen 2 8-14 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 85: Figure 8-17. Time Interval Monitored Setup Screen

    Current kW Demand Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 ABORT SAVE RETRY Figure 8‐18. Time Interval Monitored Setup Save Screen 8-15 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 86: Figure 8-19. Maximum Level (Kw) Setup Screen

    Current kW Demand Log Setup screen 2 displays. If RETRY is pressed, the Maximum Level (kW) Setup screen is redisplayed. MAXIMUM LEVEL (KW) SETUP 0000 ABORT SAVE RETRY Figure 8‐20. Maximum Level (kW) Setup Save Screen 8-16 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 87: Maximum Current Log

    *** . ** % MAXIMUM % OF FULL LOAD *** . ** % TOTAL TIME OVER LIMIT ** MINUTES SETUP Figure 8‐21. Maximum Current Log Summary Screen 8-17 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 88: Figure 8-22. Maximum Current Log Screen (Three-Phase Measurement)

    TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL PHASES OVER THIS INTERVAL RESET SUMMARY Figure 8‐23. Maximum Current Log Screen (Individual Phase Measurement) 8-18 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 89: Figure 8-24. Maximum Current Log Setup Screen 1

    3 MINUTES MAXIMUM % OF FULL LOAD *** % LEVEL BASED ON 3 PHASE AVERAGE CHANGE Figure 8‐24. Maximum Current Log Setup Screen 1 8-19 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 90: Figure 8-25. Maximum Current Log Setup Screen 2

    MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITORED MAXIMUM % OF FULL LOAD CALCULATION METHOD SELECT Figure 8‐25. Maximum Current Log Setup Screen 2 8-20 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 91: Figure 8-26. Time Interval Monitored Setup Screen

    Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 ABORT SAVE RETRY Figure 8‐27. Time Interval Monitored Setup Save Screen 8-21 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 92: Figure 8-29. Maximum % Of Full Load Setup Save Screen

    Maximum % of Full Load Setup screen is redisplayed. MAXIMUM % OF FULL LOAD SETUP SAVE RETRY ABORT Figure 8‐29. Maximum % of Full Load Setup Save Screen 8-22 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 93: Figure 8-30. Calculation Method Setup Screen

    MAXIMUM CURRENT LOG SETUP LEVEL BASED ON 3 PHASE AVERAGE LEVEL BASED ON INDIVIDUAL PHASES SELECT Figure 8‐30. Calculation Method Setup Screen 8-23 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 94: System Meters Screens

    The System Meters screens show the total system and individual UPS unit meter readings from any unit, when a parallel system is installed. The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).

  • Page 95: Figure 8-32. Total System Output Meter Screen

    PF is calculated from the total values for the kVA and kW. OUTPUT TOTAL SYSTEM FREQ LEAD SYSTEM UNIT Figure 8‐32. Total System Output Meter Screen 8-25 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 96: Figure 8-33. Output Unit X Meter Screen

    UPS, as well as the kVA, kW, and power factor measurements for the selected unit. OUTPUT UNIT X FREQ LEAD SYSTEM UNIT Figure 8‐33. Output Unit X Meter Screen 8-26 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 97: Figure 8-34. Input Unit X Meter Screen

    (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements for the selected unit. BYPASS UNIT X FREQ LEAD SYSTEM UNIT Figure 8‐35. Bypass Unit X Meter Screen 8-27 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 98: Figure 8-36. Battery Unit X Meter Screen

    The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 20%, Check Battery is displayed.

  • Page 99: System Setup Level 0 Screens

    SELECT pushbutton to display the function screen. SYSTEM SETUP LEVEL 0 ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE SELECT Figure 8‐38. System Setup Level 0 Screen 8-29 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 100: Figure 8-39. Contrast Adjust Screen

    To return to the System Setup screen, press the pushbutton. VERSIONS 57.00 DISPLAY 0.54 MINI CSB 3.00 GATE DRIVE 0.00 BOOTLOADER 0.00 Figure 8‐40. Versions Screen 8-30 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 101: System Setup Level 1 Screens

    The Unit Type screen provides the model, CTO, and serial numbers of the UPS unit. Figure 8‐41 shows the Unit Type screen. To return to the System Setup screen, press the pushbutton. UNIT TYPE MODEL: 0000000000000000 Powerware 9390 CTO: SERIAL: 0000000000000000 Figure 8‐41. Unit Type Screen 8.2.9 System Setup Level 1 Screens A password is required to access the Level 1 functions.

  • Page 102: Figure 8-43. System Setup Level 1 Screen

    SYSTEM SETUP LEVEL 1 LOG OUT ENTER PASSWORD CHANGE PASSWORD ENTER PASS­ CONTRAST ADJUST WORD VERSIONS UNIT TYPE SELECT Figure 8‐43. System Setup Level 1 Screen 8-32 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 103: Figure 8-44. Change Password Screen

    System Setup screen displays. If RETRY is pressed, the Change Password screen is redisplayed. CHANGE PASSWORD OLD: NEW: SAVE RETRY ABORT Figure 8‐45. Change Password Save Screen 8-33 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 104: Figure 8-46. Time Format Screen

    Set Date and Time screen. To return to the System Setup screen, press the pushbutton. TIME FORMAT SETUP MM/DD/YYYY DD/MM/YYYY SELECT Figure 8‐46. Time Format Screen 8-34 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 105: Figure 8-47. Set Date And Time Mm/Dd/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME MM/DD/YYYY MONTH DATE YEAR HOUR MINUTE SAVE 2004 Figure 8‐47. Set Date and Time MM/DD/YYYY Screen 8-35 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 106: Figure 8-48. Set Date And Time Dd/Mm/Yyyy Screen

    System Setup screen, select the pushbutton. SET DATE AND TIME DD/MM/YYYY DATE MONTH YEAR HOUR MINUTE SAVE 2004 Figure 8‐48. Set Date and Time DD/MM/YYYY Screen 8-36 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 107: Figure 8-49. Com Port Setup Screen

    SELECT pushbutton. To return to the System Setup screen, press the pushbutton. COM PORT SETUP COM 1 COM 2 COM 3 SELECT Figure 8‐49. COM Port Setup Screen 8-37 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 108: Figure 8-50. Com Setup Screen

    SAVE or ABORT. Once the action is completed, the COM Port Setup screen appears. COM 1 SETUP 19200 BAUD RATE DATA BITS STOP BITS PARITY NONE SAVE ABORT Figure 8‐50. COM Setup Screen 8-38 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 109: Figure 8-51. System Controls Screen 1

    On and Off. For detailed information about using the System Controls, see Chapter 9, “UPS Operating Instructions.” 8-39 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 110: Figure 8-53. Load Off Screen

    LOAD OFF and Shutdown screens, see Chapter 9, “UPS Operating Instructions.” HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 8‐53. Load Off Screen 8-40 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 111: Reading The Status Indicators

    The indicator flashes until acknowledged by pressing any control panel pushbutton once. For more information about audible horns, see “System Event Horns” on page 11-1. 8-41 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 112 USING THE CONTROL PANEL This page intentionally left blank. 8-42 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 113: Ups Operating Instructions

    DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn on. The inverter continues to ramp up to full voltage. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 114: Starting The Ups In Bypass Mode

    On the System Controls screen, the power module (PM) status should indicate SHUTDOWN. Press the pushbutton to display System Controls Screen 2. Press the PM ON pushbutton on the System Controls menu bar. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 115: Transfer From Normal To Bypass Mode

    The UPS is now operating in Normal mode, and the NORMAL status indicator is illuminated. us indicates power module (PM) stat ONLINE. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 116: Transfer From Normal To Bypass Mode And Shut Down Ups

    System Controls Screen 2. Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to toggle the charger on or off. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 117: Using The Ups Load Off Pushbutton

    DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 9.1.1 or 9.1.2. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 118: Using The Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Eaton Corporation-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 119: Multiple Module Parallel Operation

    Normal mode. It takes approximately 1 minute for the UPMs to achieve Normal mode. The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 120: Starting The Parallel System In Bypass Mode

    The power module (PM) status indicates READY on each UPM. The system is now on bypass and the UPM power processors remain on. W A R N I N G Power is present inside the UPM cabinets. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 121: Transfer Parallel System From Bypass To Normal Mode

    Observe the UPM control panel display becoming active, indicating logic power. UPM logic is being powered from the critical bus. EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 122: Parallel System And Critical Load Shutdown

    The bypass source supplies the critical load. Repeat Steps 2, 4, and 5 for each UPM, except the last UPM 9-10 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 123: Using The Ups Load Off Pushbutton

    DO NOT attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure in paragraph 9.2.1 or 9.2.2. 9-11 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 124: Using The Parallel System Remote Emergency Power-Off Switch

    NOTE The following instructions are for the Eaton Corporation-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.

  • Page 125: Using Features And Options

    UPS horn may not be heard immediately. C A U T I O N Contacts should not be operated in excess of 120 Vac @ 5A maximum. 10-1 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 126: Optional Remote Monitor Panel

    UPS. The RMP contains backlit status indicators and a local horn. The RMP can be flush‐mounted or surface‐mounted on a desktop, or secured to a wall. Figure 10‐1 shows an RMP. Figure 10‐1. Remote Monitor Panel 10-2 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 127 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. 10-3 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 128: Figure 10-2. Relay Interface Module

    Contacts are closed when approximately two minutes of battery time WEAK is remaining, before the critical load is lost. UTILITY Pins 6 and 15 Contacts are closed when Utility Failure is detected. FAILURE 10-4 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 129: Figure 10-3. Supervisory Contact Module

    BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 10-5 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 130 USING FEATURES AND OPTIONS This page intentionally left blank. 10-6 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 131: Responding To System Events

    History log. The messages are divided into four categories: alarms, notices, status, and commands. The following tables contain the events displayed on the Events screen of the control panel. 11-1 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 132 Condition Cleared *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-2 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 133 Condition Cleared *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-3 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 134 Condition Cleared *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-4 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 135 Condition Cleared *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-5 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 136 Condition Cleared *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-6 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 137 User Status *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-7 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 138 To Bypass Command *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 11-8 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...

  • Page 139: Communication

    LAN and telephone drops for use with X-Slot cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, please contact Eaton (see page 1-7). Refer to the manual supplied with the X-Slot card for user instructions.

  • Page 140: Powerware Lansafe Power Management Software

    Figure 12‐1. Optional X-Slot Cards 12.2 Powerware LanSafe Power Management Software Each Powerware 9390 UPS ships with Powerware LanSafe Power Management Software. To begin installing Powerware LanSafe software, see the instructions accompanying the Software Suite CD. Powerware LanSafe software uses an RS-232 serial link to communicate with the UPS.
  • Page 141 Numeric paging support allows the UPS to call a paging service and send numeric messages. Housekeeping – The Housekeeping function maintains the link between the UPS and modem. 12-3 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 142 COMMUNICATION This page intentionally left blank. 12-4 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 143: Maintaining The Ups System

    TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance, or contact your Eaton service representative. 13-1 EATON Powerware ®...

  • Page 144: Performing Preventive Maintenance

    13.2.3 Annual Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your Eaton service representative for more information about service offerings. 13-2 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual...

  • Page 145: Battery Maintenance

    13.4 Maintenance Training A basic training course, available from Eaton, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk for Powerware products (see page 1-7).
  • Page 146 MAINTAINING THE UPS SYSTEM This page intentionally left blank. 13-4 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 147: Product Specifications

    The UPS systems are housed in free‐standing cabinets with safety shields behind the doors. The UPS systems are available in 50/60 Hz with various output power ratings. Models Power Rating Frequency Powerware 9390-120/100 100 kVA 50/60 Hz Powerware 9390-120/120 120 kVA...

  • Page 148: Ups System Output

    Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse without Immunity damage and with no disturbance or adverse effect to the critical load. 14-2 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 149: Multiple Module Parallel Specifications

    415 Vac for operation from 353 Vac to 457 Vac 480 Vac for operation from 408 Vac to 528 Vac Operating Output Current See Appendix A, Table O through Table Q. 14-3 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 150 PRODUCT SPECIFICATIONS This page intentionally left blank. 14-4 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 151: Limited Factory Warranty

    Powerware-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
  • Page 152 WARRANTY 15-2 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 153: Installation Information

    Installation Information The information in this appendix is helpful during the planning and installation of the UPS system. This appendix contains the following drawings: 164201604-1 Typical Powerware 9390 UPS System 164201604-2 Physical Features and Requirements 164201604-3 UPS System Oneline Configurations...

  • Page 154: Battery Cabinet

    INSTALLATION INFORMATION BATTERY CABINET UPS CABINET DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM DRAWING NO: SHEET: 164201604-1 1 of 1 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 155 (lb) Model Input Output Shipping Installed Point Loading 208V/220V 208V/220V 531 (1170) 504 (1110) 6 at 84 (185) Powerware 9390-120/100 380V/400V/ 380V/400V/ 467 (1030) 440 (970) 6 at 73 (162) 415V/480V 415V/480V 208V/220V 208V/220V 531 (1170) 504 (1110) 6 at 84 (185)
  • Page 156 Ventilation required for cooling air exhaust: approximately 944 liter/sec (2000 cfm). DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201604-2 2 of 2 REVISION: DATE: 011509 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 157 380/400/ 380/400/ 9390-160/120 3+1 and 4+0 Configurations 415/480 415/480 9390-160/160 DESCRIPTION: UPS SYSTEM ONELINE CONFIGURATIONS DRAWING NO: SHEET: 164201604-3 1 of 1 REVISION: DATE: 011509 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 158 CONVERTER BATTERY OUTPUT CONTACTOR BREAKER (K3) INVERTER FUSE Powerware 9390 120/100 AND 120/120 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT NOTE: 1. A minimum of two separate feeds with UPS SYSTEM upstream feeder breakers, or one feed SINGLE‐FEED OR DUAL‐FEED with two upstream feeder breakers, must...
  • Page 159 OUTPUT CONTACTOR BREAKER (K3) INVERTER FUSE Powerware 9390 120/100, 120/120, 160/100 160/120 AND 160/160 208/220V INPUT AND OUTPUT AND 160/100, 160/120 AND 160/160 380V/400V/415V/480V INPUT AND OUTPUT UPS SYSTEM NOTE: 1. A minimum of two separate feeds with SINGLE‐FEED OR DUAL‐FEED...
  • Page 160 DO NOT use one feed or a single‐feeder breaker to supply both the UPS and the maintenance bypass. DESCRIPTION: UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 164201604-4 3 of 6 REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 161 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 4 of 6 164201604-4 3. See Note 27 on page A-21 for neutral bonding instructions. REVISION: DATE: 091505 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 162 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 5 of 6 3. See Note 27 on page A-21 for 164201604-4 neutral bonding instructions. REVISION: DATE: 091505 A-10 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 163 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 6 of 6 164201604-4 3. See Note 27 on page A-21 for REVISION: DATE: neutral bonding instructions. 091505 A-11 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 164 INSTALLATION INFORMATION Table E. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-120/100 and 9390-160/100 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 165 INSTALLATION INFORMATION Table F. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-120/120 and 9390-160/120 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 166 INSTALLATION INFORMATION Table G. INPUT/OUTPUT Ratings & External Wiring Requirements for the Powerware 9390-160/160 Units Rating 50/60 Hz Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input to UPS Rectifier (0.98 min.
  • Page 167 C A U T I O N DELTA SOURCES (TN‐S) - The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral‐forming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be operated from a mid‐point or end‐point grounded delta supply source.
  • Page 168 INSTALLATION INFORMATION Table I. UPS Cabinet Power Cable Terminations for the Powerware 9390-120/100, 9390-120/120, 9390-160/100, 9390-160/120, and 9390-160/160 (208V/220V Input and 208V/220V Output), and the Powerware 9390-160/100, 9390-160/120, and 9390-160/160 (380V/400V/415V/480V Input and 380V/400V/415V/480V Output) Tightening Size of Pressure Type...
  • Page 169 Table J. All Powerware 9390 products can accommodate a double size neutral. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW‐2, TW, THW, THHW, THW‐2.
  • Page 170 (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201604-5 7 of 15 REVISION: DATE: 011509 A-18 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 171 Table K. Maximum Input Circuit Breaker Ratings Input Voltage Rating UPS Model 208V/220V 380V 400V 415V 480V 80% Rated 450A 225A 225A 200A 200A Powerware 9390-120/100 Powerware 9390-160/100 100% Rated 350A 200A 175A 175A 150A 80% Rated 500A 300A 250A 250A 225A...
  • Page 172 Table M lists the maximum rating for continuous‐duty rated circuit breakers satisfying the criteria for both. Table M. Maximum DC Input Circuit Breaker Ratings Input Voltage Rating UPS Model 208V/220V 380V 400V 415V 480V Powerware 9390-120/100 400A 400A 400A 400A 400A Powerware 9390-160/100 Powerware 9390-120/120 450A 450A...
  • Page 173 C A U T I O N DELTA SOURCES (TN‐S) - The Powerware 9390 UPS system can be operated only from a delta supply source that is fully floating and if the neutral‐forming transformer kit (PN 103005400) is installed in the UPS. The UPS cannot be operated from a mid‐point or end‐point grounded delta supply source.
  • Page 174 Setup of the CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer . Contact service to schedule a date. For parallel system circuit breaker ratings, see appropriate information in Table N.
  • Page 175 INSTALLATION INFORMATION Table O. INPUT/OUTPUT Ratings for Powerware 9390-120/100 and 9390-160/100 Parallel Systems Configu­ Units Rating 50/60 Hz ration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM...
  • Page 176 INSTALLATION INFORMATION Table P. INPUT/OUTPUT Ratings for Powerware 9390-120/120 and 9390-160/120 Parallel Systems Configu­ Units Rating 50/60 Hz ration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM...
  • Page 177 INSTALLATION INFORMATION Table Q. INPUT/OUTPUT Ratings for Powerware 9390-160/160 Parallel System Configu­ Units Rating 50/60 Hz ration Basic Unit Rating at 0.9 lagging pF load Input and Bypass Input VOLTS 208/220 Output VOLTS 208/220 AC Input from UPM Amps 444/420...
  • Page 178 NOTE: Wire lengths in the diagram and POWER WIRING INSTALLATION NOTES formula are in feet and are for DRAWING NO: SHEET: 164201604-5 15 of 15 example only. REVISION: DATE: 091505 A-26 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 179 (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) BOTTOM VIEW DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201604-6 1 of 2 REVISION: DATE: 091505 A-27 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 180 BETWEEN CABINETS. (INSTALL NYLON GROMMET AFTER REMOVAL OF KNOCKOUTS.) DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201604-6 2 of 2 REVISION: DATE: 091505 A-28 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 181 UPS POWER TERMINAL LOCATIONS opened to gain access to DRAWING NO: SHEET: 164201604-7 1 of 4 terminals. REVISION: DATE: 011509 A-29 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 182 MODELS 120/100 AND 120/120 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201604-7 2 of 4 REVISION: DATE: 011509 A-30 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 183 UPS POWER TERMINAL LOCATIONS terminals must be removed or DRAWING NO: SHEET: 164201604-7 3 of 4 opened to gain access to REVISION: DATE: terminals. 011509 A-31 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 184 MODELS 160/100, 160/120, AND 160/160 380V/400V/415V/480V INPUT AND 380V/400V/415V/480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201604-7 4 of 4 REVISION: DATE: 011509 A-32 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 185 Normally‐closed contact opens when output contactor closes. On Inverter Return DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201604-8 1 of 15 REVISION: DATE: 032406 A-33 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 186 NOTES AND TERMINAL LOCATIONS opened to gain access to DRAWING NO: SHEET: 2 of 15 terminals. 164201604-8 REVISION: DATE: 082108 A-34 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 187 EPO contact is not used. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 3 of 15 164201604-8 REVISION: DATE: 032406 A-35 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 188 2. The building alarms can be programmed to display the alarm functional name. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 4 of 15 164201604-8 REVISION: DATE: 091505 A-36 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 189 Relays are shown in de‐energized state. Relays change state when the UPS is in Normal mode. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 5 of 15 164201604-8 REVISION: DATE: 011509 A-37 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 190 NOTE: tied to any other circuits. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 6 of 15 164201604-8 REVISION: DATE: 032406 A-38 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 191 Minimum Wire Size: 22 AWG for auxiliary contact ratings. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 7 of 15 164201604-8 REVISION: DATE: 032406 A-39 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 192 240 Vac at 4A Maximum 24 Vdc at 6A Maximum DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 8 of 15 164201604-8 REVISION: DATE: 091505 A-40 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 193: Powerware Hot Sync Can Bridge Card

    NOTES AND TERMINAL LOCATIONS NOTE: All interface wiring is to be provided DRAWING NO: SHEET: 9 of 15 164201604-8 by the customer. REVISION: DATE: 091505 A-41 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 194 (IF INSTALLED) PARALLEL SYSTEM CAN WIRING DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 10 of 15 164201604-8 REVISION: DATE: 091505 A-42 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 195 INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) NOTES AND TERMINAL LOCATIONS WIRING WITHOUT TIE PANEL DRAWING NO: SHEET: 11 of 15 164201604-8 REVISION: DATE: 032406 A-43 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 196 INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) NOTES AND TERMINAL LOCATIONS WIRING WITH CUSTOMER DRAWING NO: SHEET: 12 of 15 SUPPLIED TIE PANEL 164201604-8 REVISION: DATE: 082108 A-44 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 197 INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) NOTES AND TERMINAL LOCATIONS WIRING FOR DRAWING NO: SHEET: 13 of 15 CUSTOMER–SUPPLIED 164201604-8 TIE PANEL REVISION: DATE: 082108 A-45 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 198 FROM THE UPS SCM TERMINAL LOCATIONS DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 14 of 15 164201604-8 REVISION: DATE: 091505 A-46 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 199 RMP , RIM, OR SCM TWISTED PAIR DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 15 of 15 164201604-8 REVISION: DATE: 091505 A-47 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...

  • Page 200: Front View

    FRONT VIEW RIGHT SIDE VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 164201604-9 1 of 4 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-48 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 201 LEFT SIDE RIGHT SIDE FRONT DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 2 of 4 164201604-9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-49 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 202 BOTTOM VIEW WITH OPTIONAL FLOOR MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 3 of 4 164201604-9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-50 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 203 BOTTOM VIEW WITH OPTIONAL SEISMIC MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 4 of 4 164201604-9 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-51 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 204 Minimum wire size #22 AWG. DESCRIPTION: OPTIONAL POWERWARE REMOTE EMERGENCY POWER‐OFF DRAWING NO: SHEET: 164201604-10 1 of 1 Dimensions are in millimeters [inches] REVISION: DATE: 082108 A-52 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 205 HOLES FACING UP) DESCRIPTION: OPTIONAL REMOTE MONITOR PANEL (RMP) DRAWING NO: SHEET: 164201604-11 1 of 1 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-53 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 206 HOLES FACING UP) DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE (RIM) DRAWING NO: SHEET: 164201604-12 1 of 2 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-54 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 207 INSTALLATION INFORMATION 15–PIN D–SUB CONNECTORS DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE (RIM) DRAWING NO: SHEET: 164201604-12 2 of 2 REVISION: DATE: 091505 A-55 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 208 HOLES FACING UP) DESCRIPTION: OPTIONAL SUPERVISORY CONTACT MODULE (SCM) DRAWING NO: SHEET: 164201604-13 1 of 1 REVISION: DATE: Dimensions are in millimeters [inches] 091505 A-56 EATON Powerware ® 9390 UPS (100–160 kVA) Installation and Operation Manual 164201604 Rev D www.powerware.com...
  • Page 210 *164201604D* 164201604 D...

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