Norton BBL547 Owner's Manual
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Norton BBL547 Owner's Manual

Block buster large masonry saw
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OWNERS MANUAL
Block Buster Large Masonry Saw
Models:
BBL547 BBL527
BBL5247 BBL7247
BBL1347 BBL1327 BBL13247
Form BBL527-1327 Manual Rev 8-2012

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Summary of Contents for Norton BBL547

  • Page 1 OWNERS MANUAL Block Buster Large Masonry Saw Models: BBL547 BBL527 BBL5247 BBL7247 BBL1347 BBL1327 BBL13247 Form BBL527-1327 Manual Rev 8-2012...
  • Page 2 WARRANTY Saint-Gobain Abrasives, Inc. (Norton Clipper) Products warrants all products manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to the customer. The responsibility of Saint-Gobain Abrasives, Inc. under this warranty is limited to replacement or repair of defective parts at Saint-Gobain Abrasives, Inc.

  • Page 3: Table Of Contents

    D. BBL Series Masonry Saw Specifications E. Electrical Connections 9-10 F. Wiring Diagram 10-14 BBL527, BBL547, BBL5247 5HP 230v/60/1 BBL527 3PHASE, BBL547 3PHASE, BBL5247 3PHASE, 5HP 230-460/60/3 W/Switch BBL727 3PHASE, BBL7247 3PHASE 7.5HP 230-460/60/3 BBL727 575V 3PHASE 7.5HP 575v/60/3 BBL527 600v 3PHASE 5HP 600/60/3 G.

  • Page 4: Preparation

    I. PREPARATION A. Safety Precautions Important! The following safety precautions must always be observed. Hazard Symbols Fuel (gasoline) is extremely flammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied approved areas, and away from sparks or flames. Do not fill the fuel tank while the engine is hot or running.

  • Page 5: Dust And Silica Warning

    Dust and Silica Warning Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental...

  • Page 6: Assembly

    The Block Buster Masonry saws are shipped completely assembled and ready for use except for diamond blade, gasoline, and oil. Inspect the saw for shipping damage. If any damage is found, contact the shipper immediately Norton Construction Products is not and file a freight claim. responsible for any freight-related damages.
  • Page 7 Conveyor Cart Assembly: Remove the Conveyor Cart and Back Stop from the Saws Water Pan, and the Wing Nuts, Carriage Bolts, Washers, and Cart Stop from the plastic bag. Slide one (1) Carriage Bolt thru each of the three (3) Square Holes located on the front of the Conveyor Cart.

  • Page 8: Bbl Series Masonry Saw Specifications

    BBL547 BBL5247 5 HP - 230-460v 60Hz three Phase (Optional) Three Phase 5 Horse Power BBL527 3PHASE BBL547 3PHASE BBL5247 3PHASE 7-1/2 HP 230-460v 60Hz three Phase Three Phase 7-1/2 Horse Power BBL727 3PHASE Run Amperage: 8.4 Amp @ 230v/4.2 Amp @ 480v...
  • Page 9 12 AWG 10 AWG BBL527 BBL547 BBL5247 5 HP 230-480v 12 AWG 12 AWG 10 AWG BBL527 3PHASE BBL547 3PHASE BBL5247 3PHASE BBL727 3PHASE 7.5 HP 230-480v 12 AWG 12 AWG 10 AWG BBL7247 3PHASE 7.5 HP 575v 12 AWG...
  • Page 10 BBL527 BBL547 232088 00510003898 MOT 5.0HP 230v/60/1 W/Switch 5 230v 60 1 36J656Y959 CD1122 BBL5247 BBL527 3PHASE 230- BBL547 3PHASE 232099 70184683437 MOT 5HP 230-460/60/3 W/Switch 460v 60 3 36H968W189G1 CD1597 BBL5247 3PHASE BBL727 3PHASE 232100 70184683438 MOT 7.5HP 230-460/60/3 7.5230-...
  • Page 11 Wiring Diagram 5HP 230v/60 hz/1 Phase Model Motor Motor UPC# Description HP Volts Hz PH Baldor Baldor Part# Specification Drawing BBL527 BBL547 232088 00510003898 MOT 5.0HP 230v/60/1 W/Switch 5 230v 36J656Y959 CD1122 BBL5247...
  • Page 12 Wiring Diagram 5HP & 7-1/2 HP 230-460v/60Hz/3 Phase Model Motor Motor UPC# Description HP Volts Hz PH Baldor Baldor Part# Specification Drawing BBL527 3PHASE 230- BBL547 3PHASE 232099 70184683437 MOT 5HP 230-460/60/3 W/Switch 460v 36H968W189G1 CD1597 BBL5247 3PHASE BBL727 3PHASE 232100 70184683438 7.5 230- 36K167T227...
  • Page 13 Wiring Diagram 7-1/2 HP 575v/60Hz/3 Phase Model Motor Motor UPC# Description HP Volts Hz PH Baldor Baldor Part# Specification Drawing BBL727 575V 232157 70184627209 MOT 7.5HP 575v/60/3 W/Switch 7.5 575v 60 36K167T227 CD1597 3PHASE...
  • Page 14 Wiring Diagram 5 HP 600v/60Hz/3 Phase Model Motor Motor UPC# Description HP Volts Hz PH Baldor Baldor Part# Specification Drawing BBL527 600v 23215 70184626967 MOT 5HP 600/60/3 W/Switch 5 600v CD0383A02 3PHASE No Thermal Overload Protector 36H968T894...
  • Page 15 G. Electrical Motor Trouble Shooting: Circuit Breaker During Start Up or Not Cutting:  Verify that the power supply voltage matches the motor name plate voltage Failure to run the motor on the proper voltage will damage the motor and is not covered under warranty. Improperly wired motors are not covered under warranty.
  • Page 16 2. Check Fuel: Fill if low. Use only unleaded gasoline with a pump sticker octane rating of 86 or higher is recommended. Never use an oil and gasoline mixture! 3. Air Cleaner: Never run the engine without the air cleaner! Rapid engine wear will result from contaminants being drawn through the carburetor and into the engine.
  • Page 17 II. OPERATION A. How to Mount Blade Be sure blade shaft collars and arbor are free of dirt and all foreign material before mounting blade on the arbor shaft. Tightening blade against an uneven surface can cause fracture of an abrasive blade or cause to run-out of alignment, causing excessive blade wear.
  • Page 18 start "step cutting" - which means passing the material beneath the blade with rapid , (50 to 60 strokes per minute) full length strokes, taking a shallow cut (approximately 1/8" deep ) on the forward, and also on the backward stroke. Complete each rapid stroke backward and forward, by passing the material beyond the center of the blade before starting the reverse movement of the cart.
  • Page 19 5. When a new diamond blade is broken in, make the first few cuts slowly until the blade cuts freely and easily. 6. When the blade is cutting freely and easily. Use it! As long as it cuts satisfactorily do not dress the diamond blade or remove it from the blade shaft. 7.
  • Page 20 3. The saw uses a belt driven mechanical pump which only operates when the engine/motor is running. 4. Handle on petcock should be turned in line with the water flow. Start motor and be certain that both sides of the blade are getting water. 5.

  • Page 21: B. Electric Motor

    B. Electric Motor The motors are specially designed for masonry sawing. It is totally enclosed and the sealed bearings require no lubrication. The motor is equipped with thermal overload protection. 1. Periodically clean the dirt and sludge build-up from the motor fan housing and cooling fins.
  • Page 22 c. Engine Oil: After the first month or 20 operating hours, change the oil, then every 6 months or 100 operating hours. For any Engine service, warranty, or technical related questions please contact your nearest Honda service centers: Honda Power Equipment Group 4900 Marconi Dr.
  • Page 23 The electrical water pumps for all BBL Electric powered masonry saws are 115v. The motors have an autotransformer to provide the required 115v with out any changes to the electrical motor. The electrical powered water pumps must be submerged in water when connected to an electrical supply to reduce over heating of the pump.

  • Page 24: Iv. Parts List

    Any wear due to normal use of the machine will not be considered as a case of warranty for items designated as Wear Parts (W). For best performance and life Genuine Norton Clipper replacement parts should always be used. Changes to part specifications, are subject to change with out notice.
  • Page 25 IV. PARTS LIST SECTION C. Frame and Water Pump All Models Electric Water Pump Electrical Powered Machines...

  • Page 26: C. Frame And Water Pump All Bbl Models

    IV. Part List Section C. Frame and Water Pump All BBL Models Part No Item Description Type NOTES 00310004804 Frame Only Frame BBL 76146 Bearing With Bushing (1) 00310004433 Sold as each 73276 Connecting Bar 00310007441 No Hardware 83830 Pin Kit Connecting Bar 00310004879 76548 83728...

  • Page 27: D. Cutting Head Gasoline Models

    IV. Part List Section D. Cutting Head Gasoline Models...
  • Page 28 IV. Part List Section D. Cutting Head Gasoline Models Item Description Type Part No NOTES 76124 26 Cutting head BBL 20” Models Only 00310004796 232182 Cutting Head BBL 24" Models Only 70184641206 76111 27 Bearing Protection Plate 00310004792 73418 28 Bearing Blade Shaft Kit W/Hardware (2) 70184655657 Set of Two (2) Includes Mounting Hardware 76060...

  • Page 29: D. Cutting Head Gasoline Models

    D. Cutting Head Gasoline Models Item Description Type Part No NOTES 72411 55 Water Hose (1/2" x 3/4" x 48") 00310004270 72357 56 Valve Petcock 1/4MPT X1/2 70184681061 72286 57 Hose “Y” 00310004233 80568 58 Nozzle Water Kit (2) 00310002235 Set of Two (2) 59 Screws Water Pump 75280 00310004671...

  • Page 30: E. Cutting Head Electric Models

    IV. Part List Section E. Cutting Head Electric Models...

  • Page 31: E. Cutting Head Electric Models

    IV. Part List Section E. Cutting Head Electric Models Item Description Type Part No NOTES 76124 26 Cutting head BBL 20” Models Only 00310004796 232182 Cutting Head BBL 24" Models Only 70184641206 76111 27 Bearing Protection Plate 00310004792 28 Bearing Blade Shaft Kit W/Hardware (2) 73418 70184655657 Set of Two (2) Includes Mounting Hardware...

  • Page 32: F. Electric Motor

    IV. Part List Section F. Electric Motor Item Description Type Part No NOTES 232088 Includes Motor and Switch 62 Motor Assy w/Switch 5HP 230v/60/1 PH 00510003898 232099 Includes Motor and Switch Motor Assy w/Switch 5HP 230-460v/60/3 PH 70184683437 232100 Includes Motor and Switch Motor Assy w/Switch 7-1/2HP 230-460v/60/3 PH 70184683438 Motor Assy w/Switch 7-1/2HP 575v/60/3 PH...

  • Page 33: G. Cutting Table All Bbl Models

    IV. Part List Section G. Cutting Table All BBL Models Part No Item Description Type NOTES 83777 Includes: Wheels, Hardware, 70 Conveyor Cart Complete 00310007390 and Backstop 75333 71 Wheel Kit Conveyor Cart (4) 00310004676 Set of Four (4) Includes: Wheels, and Hardware 83895 Includes: Carriage Bolt (3),...

  • Page 34: H. Guide-A-Cut Assembly All Bbl Models

    IV. Part List Section H. Guide-A-Cut Assembly All BBL Models Item Description Type Part No NOTES 83892 Includes: Wing Nut and Guide- -NA- Guide-A-Cut Assembly 00310007501 A-Cut Body...
  • Page 35 NOTES:...
  • Page 36 Saint-Gobain Abrasives 2770 West Washington Stephenville, TX 76401 Phone: 254-918-2310 Fax: 254-918-2312...

This manual is also suitable for:

Bbl527Bbl1347Bbl1327Bbl13247Bbl5247Bbl7247

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