Norton BBL547 Owner's Manual
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Norton BBL547 Owner's Manual

Block buster large masonry saw
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OWNERS
MANUAL
Block Buster Large Masonry Saw
Models:
BBL547 BBL527
BBL5247 BBL7247
BBL1347 BBL1327 BBL13247
Form BBL527-1327 Manual Rev 12-2010

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Summary of Contents for Norton BBL547

  • Page 1 OWNERS MANUAL Block Buster Large Masonry Saw Models: BBL547 BBL527 BBL5247 BBL7247 BBL1347 BBL1327 BBL13247 Form BBL527-1327 Manual Rev 12-2010...
  • Page 2 In no event shall Norton Construction Products be liable for consequential or incidental damages arising out of the failure of any product to operate properly.

  • Page 3: Table Of Contents

    17-18 D. Pump IV. Parts List A. Ordering Information B. Parts List 19-28 C. Engine/Motor Service Policy Information 29-30 Read Owners Manual Before Use Safety Alert Symbol: Information Following This Symbol Is Very Important. Use Only Genuine Norton Diamond Blades...

  • Page 4: Preparation

    I. PREPARATION A. Safety Precautions Important! The following safety precautions must always be observed. Hazard Symbols Fuel (gasoline) is extremely flammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well- ventilated, unoccupied approved areas, and away from sparks or flames.

  • Page 5: Dust And Silica Warning

    Dust and Silica Warning Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and...

  • Page 6: Assembly

    The Block Buster Masonry saws are shipped completely assembled and ready for use except for diamond blade, gasoline, and oil. Inspect the saw for shipping damage. If any damage is found, contact the shipper immediately The Norton Company is not responsible for and file a freight claim. any freight-related damages.
  • Page 7 I. PREPARATION C. Assembly Conveyor Cart & Guide-a-Cut Conveyor Cart Assembly: Remove the Conveyor Cart and Back Stop from the Saws Water Pan, and the Wing Nuts, Carriage Bolts, Washers, and Cart Stop from the plastic bag. Slide one (1) Carriage Bolt thru each of the three (3) Square Holes located on the front of the Conveyor Cart.

  • Page 8: Bbl Series Masonry Saw Specifications

    Motor Mfg. Baldor Motor Type TEFC, Thermal Protection Motor RPM 3450 BBL527 & BBL547 5 HP - 230v 60 Hz single Phase (Standard) 230-460v 60Hz three Phase (Optional) 5 HP Run Amp 20.6 Amp @ 230v BBL727 & BBL747 7-1/2 HP 230-460v 60Hz three Phase 7-1/2HP Run Amp 8.4 Amp @ 230v...

  • Page 9: Electrical Connections

    I. PREPARATION E. Electrical Connections Important Before connecting the motor leads to the power supply, be sure that the voltage, cycles and phase shown on the nameplate of the motor correspond to the available power supply. Both the 5 h.p. and 7-1/2 h.p. motors have overload protectors and are equipped with a reset button on the motor housing.

  • Page 10: Wiring Diagram

    I. PREPARATION F. Wiring Diagram 5HP 230v single Phase For any Electric Motor service, warranty, or technical related questions contact your nearest Baldor service center: Baldor Electric Company Corporate Headquarters 5711 R.S. Boreham, Jr. St. P.O. Box 2400 Fort Smith, AR 72901 Phone: (501) 646-4711 Fax: (501) 648-5792...
  • Page 11 F. Wiring Diagram 5HP & 7-1/2 HP 230-460v three Phase For any Electric Motor service, warranty, or technical related questions contact your nearest Baldor service center: Baldor Electric Company Corporate Headquarters 5711 R.S. Boreham, Jr. St. P.O. Box 2400 Fort Smith, AR 72901 Phone: (501) 646-4711 Fax: (501) 648-5792...

  • Page 12: Gasoline Engine

    I. PREPARATION G. Gasoline Engine Prior to attempting to operate the engine, read the information contained in the engine owner's manual. An engine owner’s manual is supplied with every gasoline powered concrete saw. 1. Check Oil: Add oil if low. Refer to the engine owner's manual for the recommended SAE viscosity grades.

  • Page 13: Operation

    II. OPERATION A. How to Mount Blade Be sure blade shaft collars and arbor are free of dirt and all foreign material before mounting blade on the arbor shaft. Tightening blade against an uneven surface can cause fracture of an abrasive blade or cause to run-out of alignment, causing excessive blade wear.

  • Page 14: Step Cutting" With Abrasive Blades

    II. OPERATION B. How To Use " Step Cutting " With Abrasive Blades Use "step cutting" without exception when cutting wet or dry with abrasive blades. "Jam cutting", which is discussed and illustrated in the section following, is to be used only with wet and dry cutting diamond blades. 1.
  • Page 15 1. To lock the head into position, tighten the lever nut at the back of the saw. 2. "Step" cutting with diamond blades is done by applying more pressure to the blade. Unlike "step" cutting with abrasive blades, "step" cutting with diamond blades requires only a few passes through the material.

  • Page 16: Dry Cutting

    4. Use "step" cutting as explained previously when using abrasive blades. 5. Use "jam" or "step" cutting when using dry cutting diamond blades. E. How To Use Saw For Wet Cutting Water may be supplied either by filling the water pan to within a half-inch of the top (for continuous use of the same water) or by placing a barrel of water next to the saw (for continuous flow of clean water).

  • Page 17: Motor/Engine

    4. Check belt tension frequently during the first day of operation. Check belt tension periodically thereafter and make any necessary adjustments. 5. The two most common causes of misalignment are shown in the drawing. a). The engine drive shaft pulley and the blade shaft are not parallel. See figure I b).

  • Page 18: Blade Shaft Bearings

    B. Engine 1. Refer to the engine owner’s manual for complete maintenance. a. Pre-cleaner: every 25 operating hours, more often in dusty or dirty conditions, wash and oil the pre-cleaner. b. Paper Element: Every 100 operating hours, more often under dusty or dirty conditions, clean the paper element.

  • Page 19: Pump

    LUBRICATION OF SEALMASTER BEARINGS Shaft Sizes Maximum Grease Capacity of Bearing Chamber in Ounces 1/2" to 3/4" 7/8" to 1-3/16" 1-1/4" to 1-1/2" 1-11/16" to 1-15/16" 2” to 2-3/16" 1-1/8 D. Pump The submersible pump require no lubrication for Gasoline powered machines mechanically driven pumps or the Electrical powered machines electrical pumps.

  • Page 20: Parts List

    V. PARTS LIST SECTION Frame All Models...
  • Page 21 IV. Part List Section Frame All Models Item Part Number Description 76146 Frame BBL 73276 Bearing with bushing 83830 Connecting bar 76548 Pin kit, connecting bar 83728 Split bearing 76097 Water pump fixation spring 73266 Stay-level arm 76039 Kit stay-level arm pin 76597 Cam kit, stay-level arm 76545...
  • Page 22 IV. Part List Section Cutting Head Gasoline Powered Models...
  • Page 23 IV. Part List Section Cutting Head Gasoline Powered Models Item Part Number Description 76124 Cutting head BBL 20” Models Only 232182 Cutting Head BBL 24" Models Only 76111 Protection for bearings and shaft 73418 Bearings (set of 2) 76060 Support for blade shaft bearing (set of 2) 73220 Bushings, bearing - Nylon (set of 2) 76557...
  • Page 24 Item Part Number Description 80568 Spray nozzle (set of 2) 75280 Water pump fixing screw 83746 Switch support 83745 Emergency stop switch 76015 Eyebolt With Hardware (1)
  • Page 25 IV. Part List Section Cutting Head Electric Models...
  • Page 26 IV. Part List Section Cutting Head Electric Models Item Part Number Description 76124 Cutting head BBL 20” Models Only 232182 Cutting Head BBL 24" Models Only 76111 Protection for bearings and shaft 73418 Bearings (set of 2) 76060 Support for blade shaft bearing (set of 2) 73220 Bushings, bearing - Nylon (set of 2) 76557...
  • Page 27 IV. Part List Section Electric Motor Item Part Number Description 232088 Motor Assembly w/Switch 5HP 230v/60/1 Phase 232099 Motor Assembly w/Switch 5HP 230-460v/60/3 Phase 232100 Motor Assembly w/Switch 7-1/2HP 230-460v/60/3 Phase 232092 Receptacle 232090 Terminal Box Large -NA- 232091 Capacitor Start EC1145C06 NOTE: Located Inside Of Large Terminal Box On Top Of Motor -NA- 232095...
  • Page 28 IV. Part List Section Cutting Table (Common All BBL) Item Part Number Description 83777 Conveyor cart complete 75333 Wheel Kit, Conveyor Cart (Set Of 4) w/Hardware 27282 Carriage Bolt M10 x 30 DIN 603 (sold each, 3 required) 27508 Washer 10.5 DIN 9021 (sold each, 3 required) 27040 Wing Nut M10 DIN 315 (sold each, 3 required) 83895...
  • Page 29 IV. Part List Section Guide-A-Cut Assembly (Common All BBL) Item No Description Part Number -NA- Guide-A-Cut Assembly 83892...
  • Page 32 Saint-Gobain Abrasives 2770 West Washington Stephenville, TX 76401 Phone: 254-918-2310 Fax: 254-918-2312...

This manual is also suitable for:

Bbl1327Bbl527Bbl13247Bbl5247Bbl7247Bbl1347

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