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JCW 600
OPERATING INSTRUCTIONS

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Summary of Contents for Norton JCW 600

  • Page 1 JCW 600 OPERATING INSTRUCTIONS...
  • Page 3: Declaration Of Conformity

    Declaration of conformity The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A. 190, BD J.F. KENNEDY L- 4930 BASCHARAGE Declares that this product: JCW 600 1-30-1 230V 70184630306 Masonry Saws: Code: is in conformity with the following Directives: • European Machinery Directive 2006/42/EC •...
  • Page 5: Table Of Contents

    JCW 600 OPERATING INSTRUCTIONS Basic Safety Instructions Symbols Machine plate Safety instructions for particular operating phases Machine description Short description Purpose of use Layout Technical Data Assembly and commissioning Tool assembly Feet and conveyor cart assembly Electrical connections Starting the machine...
  • Page 6: Basic Safety Instructions

    1 Basic Safety Instructions The JCW 600 is exclusively designed for the cutting of construction products mainly on construction sites. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne entirely by the user.
  • Page 7: Machine Plate

    1.2 Machine plate Important data can be found on the following plate located on the machine: Maximum blade diameter Machine Model Machine Code Year of production Weight Bore diameter Machine type Serial number Power Safety standard Blade speed 1.3 Safety instructions for particular operating phases Before commencing work •...
  • Page 8: Machine Description

    2.1 Short description The JCW 600 Masonry saw is designed for durability and high performance for onsite wet and dry cutting operations of a wide range of masonry, refractory and natural stone products. As with all other NORTON products, the operator will immediately appreciate the attention given to detail and quality of materials used in construction.
  • Page 9 Frame and feet (1) The frame is made of a jig-welded reinforced steel construction to ensure perfect rigidity. 4 removable legs fit into housings welded on frame sides and locked into place with locking screws. Cutting head (2) Spring loaded jig-welded steel console. The motor fixing points and the pivot are machined for perfect fit.
  • Page 10: Technical Data

    2.4 Technical Data Electric motor 2,2 kW 230V with thermal overload protection Electric motor protection IP54 Max. blade diameter 400 mm Bore 25,4 mm Rotation speed of the blade 2700 min Flange diameter 95 mm Cutting depth mm 150 mm (without reversing the material) Sound pressure level 78 dB (A) (ISO EN 11201) Sound energy level...
  • Page 11: Assembly And Commissioning

    3.1 Tool assembly Only NORTON blades with a maximum diameter of 400 mm can be used with the JCW 600. All tools used must be selected with regard to their maximum permitted cutting speed for the machine’s maximum permitted rotation speed.
  • Page 12: Electrical Connections

    3.3 Electrical connections Check that, • the voltage/phase supply corresponds to the information indicated on the motor plate. • Available power supply must have ground connection in conformity with safety regulations. • The connecting cables should have at least a 2.5mm -section per phase.
  • Page 13: Transport And Storing

    4 Transport and storing 4.1 Securing for transport Before transporting the machine, always remove the blade and empty the water pan. Also remove the conveyor cart, as it can be dangerous while you move the machine. 4.2 Transport procedure Two people are necessary to move the machine. The machine can be moved with or without its feet.
  • Page 14: Operating The Machine

    5 Operating the machine 5.1 Site of work 5.1.1 Siting the machine • Remove from the site anything, which might hinder the working procedure! • Make sure the site is sufficiently well lit! • Observe manufacturer's conditions for connecting to power supplies! •...
  • Page 15 5.2.2 Multiple step cutting Multiple step cutting consists of moving the conveyor cart with the material to be cut back and forward under the rotating blade, • Place the material to be cut on the conveyor cart firmly against the guide-a-cut and the backstop, keeping the hands well away from the blade.
  • Page 16: Maintenance And Servicing

    6 Maintenance and servicing To ensure a long-term quality from the cutting with the M400, please follow the maintenance plan below: Whole machine Visual control (general aspect, watertightness) Clean Flange and blade fixing devices Clean Belts tension Check and adjust Motor cooling fans Clean Water pump...
  • Page 17: Faults: Causes And Cures

    7 Faults: causes and cures Fault-finding procedures Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical supply. Any works dealing with the electrical system or supply of the machine can only be carried out by a qualified electrician.
  • Page 18: Circuit Diagram

    Circuit diagram...
  • Page 19: Customer Service

    7.4 Customer service When ordering spare parts, please mention: • The serial number (seven digits). • The code of the part. • The exact denomination. • The number of parts required. • The delivery address. • Please indicate clearly the means of transportation required such as "express" or "by air". Without specific instructions, we will forward the parts through the means which seem appropriate to us --- but which is not always the quickest way.
  • Page 20 Guarantee can be claimed and technical support obtained from your local distributor where machines, spare parts and consumables can be ordered as well: Benelux and France: United Kingdom From Saint-Gobain Abrasives S.A. Saint-Gobain Abrasives Ltd. Free telephone numbers: Doxey Road Belgium : 0 800 18951 Stafford France: 0 800 90 69 03...
  • Page 24 SAINT-GOBAIN ABRASIVES 190, Bd. J. F. Kennedy L-4930 BASCHARAGE LUXEMBOURG Tel.: ++352 50401-1 Fax: ++352 501633 e-mail: sales.nlx@saint-gobain.com www.construction.norton.eu 09.12.2008...

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