Related Manuals for Norton Blockbuster BBL727
Summary of Contents for Norton Blockbuster BBL727
- Page 1 OWNERS MANUAL Blockbuster Large Masonry Saw ® Models: BBL547 BBL527 BBL727 BBL5247 BBL7247 BBL1347 BBL1327 BBL13247 Form BBL527-1327 Manual Rev 5/2021...
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- Page 3 WARRANTY Saint-Gobain Abrasives, Inc. (Norton Clipper) Products warrants all products manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to the customer. The responsibility of Saint-Gobain Abrasives, Inc. under this warranty is limited to replacement or repair of defective parts at Saint-Gobain Abrasives, Inc.
- Page 4 E. Cutting Head Electric Models 30-31 F. Electric Motor G. Cutting Table All BBL Models H. Guide-A-Cut Assembly All BBL Models Read And Understand Owner’s Manual Before Use Safety Alert Symbol: Information Following This Symbol Is Very Important. Use Only Genuine Norton Diamond Blades...
- Page 5 I. PREPARATION A. Safety Precautions Important! The following safety precautions must always be observed. Hazard Symbols Fuel (gasoline) is extremely flammable and its vapors can explode if ignited. Store gasoline only in approved containers, in well-ventilated, unoccupied approved areas, and away from sparks or flames. Do not fill the fuel tank while the engine is hot or running.
- Page 6 Dust and Silica Warning Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental...
- Page 7 Inspect the saw for shipping damage. If any damage is found, contact the shipper immediately Norton Construction Products is not and file a freight claim. responsible for any freight-related damages.
- Page 8 Conveyor Cart Assembly: Remove the Conveyor Cart and Back Stop from the Saws Water Pan, and the Wing Nuts, Carriage Bolts, Washers, and Cart Stop from the plastic bag. Slide one (1) Carriage Bolt thru each of the three (3) Square Holes located on the front of the Conveyor Cart.
- Page 9 I. PREPARATION D. BBL Series Masonry Saw Specifications Dimensions/Weight Length 41” (1041mm) Width 26” (660mm) Height (Electric) 54” (1372mm) Height (Gas) 57” (1448mm) Weight (Electric) Uncrated 440lbs (970kg) Weight (Gas) Uncrated 460lbs (1014kg) Electric Motor Motor Mfg. Baldor Motor Type TEFC, Thermal Protection Motor RPM 3,450 RPM...
- Page 10 I. PREPARATION E. Electrical Connections Important Before connecting the motor leads to the power supply, be sure that the voltage, cycles and phase shown on the nameplate of the motor correspond to the available power supply. Both the 5 HP and 7-1/2 HP. motors have overload protectors and are equipped with a reset button on the motor housing.
- Page 11 Generators: If a generator must be used, it must be the minimum size listed below or greater. The generator must have a 30A circuit and capable of providing a minimum of wattage at the required voltage. Under size generators will cause motor damage and is not covered under warranty.
- Page 12 Wiring Diagram 5HP 230v/60 hz/1 Phase Model Motor Motor UPC# Description HP Volts Hz PH Baldor Baldor Part# Specification Drawing BBL527 BBL547 232088 00510003898 MOT 5.0HP 230v/60/1 W/Switch 5 230v 36J656Y959 CD1122 BBL5247...
- Page 13 Wiring Diagram 5HP & 7-1/2 HP 230-460v/60Hz/3 Phase Model Motor Motor UPC# Description HP Volts Hz PH Baldor Baldor Part# Specification Drawing BBL527 3PHASE 230- BBL547 3PHASE 232099 70184683437 MOT 5HP 230-460/60/3 W/Switch 460v 36H968W189G1 CD1597 BBL5247 3PHASE BBL727 3PHASE 232100 70184683438 7.5 230-...
- Page 14 Wiring Diagram 7-1/2 HP 575v/60Hz/3 Phase Model Motor Motor UPC# Description HP Volts Hz PH Baldor Baldor Part# Specification Drawing BBL727 575V 232157 70184627209 MOT 7.5HP 575v/60/3 W/Switch 7.5 575v 60 36K167T227 CD1597 3PHASE...
- Page 15 Wiring Diagram 5 HP 600v/60Hz/3 Phase Model Motor Motor UPC# Description HP Volts Hz PH Baldor Baldor Part# Specification Drawing BBL527 600v 23215 70184626967 MOT 5HP 600/60/3 W/Switch 5 600v CD0383A02 3PHASE No Thermal Overload Protector 36H968T894...
- Page 16 G. Electrical Motor Trouble Shooting: Circuit Breaker During Start Up or Not Cutting: Verify that the power supply voltage matches the motor name plate voltage Failure to run the motor on the proper voltage will damage the motor and is not covered under warranty. Improperly wired motors are not covered under warranty.
- Page 17 2. Check Fuel: Fill if low. Use only unleaded gasoline with a pump sticker octane rating of 86 or higher is recommended. Never use an oil and gasoline mixture! 3. Air Cleaner: Never run the engine without the air cleaner! Rapid engine wear will result from contaminants being drawn through the carburetor and into the engine.
- Page 18 II. OPERATION A. How to Mount Blade Be sure blade shaft collars and arbor are free of dirt and all foreign material before mounting blade on the arbor shaft. Tightening blade against an uneven surface can cause fracture of an abrasive blade or cause to run-out of alignment, causing excessive blade wear.
- Page 19 start "step cutting" - which means passing the material beneath the blade with rapid , (50 to 60 strokes per minute) full length strokes, taking a shallow cut (approximately 1/8" deep ) on the forward, and also on the backward stroke. Complete each rapid stroke backward and forward, by passing the material beyond the center of the blade before starting the reverse movement of the cart.
- Page 20 5. When a new diamond blade is broken in, make the first few cuts slowly until the blade cuts freely and easily. 6. When the blade is cutting freely and easily. Use it! As long as it cuts satisfactorily do not dress the diamond blade or remove it from the blade shaft. 7.
- Page 21 3. The saw uses a belt driven mechanical pump which only operates when the engine/motor is running. 4. Handle on petcock should be turned in line with the water flow. Start motor and be certain that both sides of the blade are getting water. 5.
- Page 22 B. Electric Motor The motors are specially designed for masonry sawing. It is totally enclosed and the sealed bearings require no lubrication. The motor is equipped with thermal overload protection. 1. Periodically clean the dirt and sludge build-up from the motor fan housing and cooling fins.
- Page 23 c. Engine Oil: After the first month or 20 operating hours, change the oil, then every 6 months or 100 operating hours. For any Engine service, warranty, or technical related questions please contact your nearest Honda service centers: D. Blade Shaft Bearings The blade shaft bearings are lubricated and should not require daily lubrication under normal conditions.
- Page 24 The electrical water pumps for all BBL Electric powered masonry saws are 115v. The motors have an autotransformer to provide the required 115v with out any changes to the electrical motor. The electrical powered water pumps must be submerged in water when connected to an electrical supply to reduce over heating of the pump.
- Page 25 Any wear due to normal use of the machine will not be considered as a case of warranty for items designated as Wear Parts (W). For best performance and life Genuine Norton Clipper replacement parts should always be used. Changes to part specifications, are subject to change with out notice.
- Page 26 IV. PARTS LIST SECTION C. Frame and Water Pump All Models Electric Water Pump Electrical Powered Machines Only...
- Page 27 IV. Part List Section C. Frame and Water Pump All BBL Models Item Description Type NOTES Part No 00310004804 Frame BBL 76146 Frame Only Bearing With Bushing (2) 00310004433 73276 Set of Two (2) Connecting Bar 00310007441 83830 No Hardware Pin Kit Connecting Bar 00310004879 76548...
- Page 28 IV. Part List Section D. Cutting Head Gasoline Models...
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Page 29: Pulley Ø89Mm X 17Mm Bore 2 Groove
IV. Part List Section D. Cutting Head Gasoline Models Item Description Type NOTES Part No 00310004796 Cutting head BBL 20” Models Only 76124 70184641206 Cutting Head BBL 24" Models Only 232182 00310004792 Bearing Protection Plate 76111 Set of Two (2) 70184655657 Bearing Blade Shaft Kit W/Hardware (2) 73418... -
Page 30: 72411 Water Hose (1/2" X 3/4" X 48") 1 W
D. Cutting Head Gasoline Models Item Description Type NOTES Part No 00310004270 Water Hose (1/2" x 3/4" x 48") 72411 70184681061 Valve Petcock 1/4MPT X1/2 72357 00310004233 Hose “Y” 72286 Set of Two (2) 00310002235 Nozzle Water Kit (2) 80568 00310004671 Screws Water Pump 75280... - Page 31 IV. Part List Section E. Cutting Head Electric Models...
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Page 32: Table Of Contents
IV. Part List Section E. Cutting Head Electric Models Item Description Type NOTES Part No 00310004796 Cutting head BBL 20” Models Only 76124 70184641206 Cutting Head BBL 24" Models Only 232182 00310004792 Bearing Protection Plate 76111 70184655657 Bearing Blade Shaft Kit W/Hardware (2) 73418 Set of Two (2) 00310004767... - Page 33 IV. Part List Section F. Electric Motor Item Description Type NOTES Part No 00510003898 Motor Assy w/Switch 5HP 230v/60/1 PH 232088 Includes Motor and Switch 70184683437 Motor Assy w/Switch 5HP 230-460v/60/3 PH 232099 Includes Motor and Switch 70184683438 Motor Assy w/Switch 7-1/2HP 230-460v/60/3 PH 232100 Includes Motor and Switch 70184627209...
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Page 34: Sold As Each
IV. Part List Section G. Cutting Table All BBL Models Item Description Type NOTES Part No Includes: Wheels, Hardware, 00310007390 Conveyor Cart Complete 83777 and Backstop Set of Four (4) 00310004676 Wheel Kit Conveyor Cart (4) 75333 Includes: Wheels, and Hardware Includes: Carriage Bolt (3), 00310007504... - Page 35 IV. Part List Section H. Guide-A-Cut Assembly All BBL Models Item Description Type NOTES Part No Includes: Wing Nut and Guide- -NA- 00310007501 Guide-A-Cut Assembly 83892 A-Cut Body Type: S = Service Part, W = Wear Part, All Parts Are Sold As Individual (each) Unless Noted Otherwise...
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