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Table of Contents
Related Manuals for Hyundai HCP9000
Summary of Contents for Hyundai HCP9000
- Page 1 Dual-Fuel Portable Generator User Manual...
- Page 2 ©2011 Hyundai Power Equipment. All Rights Reserved. Licensed by Hyundai Corporation, Korea. HCP9000-0711-02...
- Page 5 Thank you for purchasing this Hyundai Power Equipment Generator. Please register this product in order to ensure warranty service in the future. This manual covers the safety, operation and maintenance procedures for the HCP9000. All information in this publication is based on the latest product information available at the time of print.
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Page 6: Warranty Information
Warranty Information Warranty service, operation assistance and product support is provided by Midland International Inc., a licensed manufacturer of Hyundai Power Equipment. www.powerbyhyundai.com TECHNICAL ASSISTANCE 1-855-706-8475 CUSTOMER SERVICE 1-877-528-3772 (toll-free) SALES 1-503-534-3684 Component Certifications This product contains components certified by the following agency:... -
Page 7: Table Of Contents
TABLE OF CONTENTS 1.0 - OPERATION SAFETY 1.1 - Operation Safety 1.2 - AC Safety Guidelines 1.3 - Maintenance Safety 1.4 - Other Safety Hazards 2.0 - COMPONENTS 2.1 - Identification 3.0 - PRE-OPERATION INSPECTION 3.1 - Engine Oil Check 3.2 - Fuel Level Check 3.3 - Air Filter Check 4.0 - OPERATION... -
Page 8: Operation Safety
SAFETY 1.1 - Operation Safety • Always perform a pre-operation check before starting the engine. • Properly clean and maintain the equipment. • Operate the generator according to instructions for safe and dependable service. • Read user manual carefully before operating this product! Failure to do so may result in serious harm to the user and to the equipment. -
Page 9: Ac Safety Guidelines
• Know how to stop the generator quickly and understand operation of all the controls. Never permit anyone to operate the generator without proper instructions. • Keep children, pets and machinery with rotating parts away during operation. • Do not operate the generator in rain or snow. • Do not allow any moisture to come in contact with the generator. -
Page 10: Other Safety Hazards
• Allow the generator set to cool down before performing any maintenance. • Always wear safety glasses when cleaning the generator set with air. • Do not clean the generator set with a pressure washer because it can cause damage to the generator set. • Before working with batteries, ventilate the area, wear safety glasses, do not smoke and always disconnect the negative cable first and reconnect it last. -
Page 11: Components
2.0 - COMPONENTS 2.1 - Identification of Components... - Page 12 On/Off Engine Idle Voltmeter 120V AC Master 120/240V Switch Ignition Control Receptacle Breaker Twistlock Switch Switch Switch Receptacle VOLTMETER MASTER BREAKER ARRANQUE DEL MOTOR INTERRUPTOR PRINCIPAL VOLTÍMETRO MARCHE CONTROL INACTIVO IGNICIÓN ARRÊT AC 120V CA 120 V DC 12V CD 12 V 9000 CIRCUIT BREAKERS INTERRUPTOR DE CIRCUITOS...
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Page 14: Pre-Operation Inspection
3.0 Pre-Operation Inspection Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. Keep away from rotating parts while the generator is running. The generator is air-cooled and may be damaged if ventilation is inadequate. -
Page 15: Fuel Level Check
3.2 - Fuel Level Check 1. Check the fuel level by reading the gauge or removing the fuel tank cap to visually check the level. 2. Refuel if level is too low. Tighten the fuel tank cap securely after refilling (Refer to Fig. -
Page 16: Air Filter Check
3.3 - Check the Air Filter 1. Loosen the knob and remove the air filter cover. Remove the air filter element and observe for cleanliness. 2. Clean the air filter element with soap and water or solvent. Squeeze dry and then soak in clean engine oil. 3. -
Page 17: Operation
4.0 - OPERATION 4.1 - Mounting Instructions... -
Page 18: Lpg Conversion
NUMBER PART NAME QUANTITY Gas Hose Seal Sky Hook Rubber Cover Frame Tube Clamp Washer Wing Bolt INSTALLING SKY HOOK 1. Locate mounting stickers on top frame tubes and place rubber covers, around frame in this spot. 2. Slide the sky hook part under the top frame tubes, aligned with the rubber covers. -
Page 19: Battery Connection
(Black) Positive Terminal (Red ) Be sure to connect the Electric Start Battery to the HCP9000 Generator set before operation. Failure to do so will cause the Output Display to function improperly. Do not reverse the polarity of the terminals when charging the battery. Serious... -
Page 20: Starting The Generator
The Ground terminal is located on the Front Panel. Before using the ground terminal consult a qualified electrician. Ground Terminal Symbol: The HCP9000 generator can be started using three methods. • Recoil Start Method, • Electronic Start Method, • Remote Start Method IF USING PROPANE FUEL SOURCE 1. - Page 21 IF USING GASOLINE FUEL SOURCE 1. Ensure that there is no propane in the engine. If LPG was used in the most recent operation, start engine by following the steps outlined in the Propane Fuel Source section on page 20. Once running, shut off the propane fuel source and allow the engine to use up the remaining fuel.
- Page 22 3. Grasp the recoil starter handle and pull it until the engine starts. Do not allow the recoil starter to snap back. Return it slowly by hand 4. Push the choke lever to the OPEN position as the engine warms up. The choke is used to provide the proper mixture when the engine is cold.
- Page 23 connect the charging cables to the battery terminals first, then to the generator. When disconnecting, remove cables at generator first. 1. Follow fuel source selection steps on page 20 2. Push the engine ignition button until the generator starts. Do not push the ignition button for more than 5 seconds.
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Page 24: Using The Generator
If the remote control is out of power, remove the back cover and replace the battery. You must be within 160 feet and have an unobstructed view of the generator to start. 4.5 - Using the Generator Set 1. Turn off the switches of the device before connecting to the generator. 2. -
Page 25: Using Dc Output
4.6 Using DC Output Terminals You can use 12V 8.3A DC output to charge automotive batteries. Be sure to monitor the battery charge time. Over-charge may cause explosion and injury 1. Connect the positive (red) terminal of the battery to the red (positive) terminal the 12V 8.3A DC Output Terminal on the front panel 2. -
Page 26: Stopping The Generator
If the reset button extends during operation, unplug all appliances from the GFCI receptacle. The reset button should be flush with the test button. If the reset button is not flush with the test button, take it to your Hyundai-Authorized generator service center. -
Page 27: Maintenance
5.1 - Importance of Maintenance Proper maintenance ensures safe, economical and trouble-free operation. Improper maintenance may cause the generator to malfunction and can lead to serious injuries. Contact Hyundai Power Customer Support if you have any maintenance questions. 5.2 - Maintenance Schedule... -
Page 28: General Inspection
5.3 - General Inspection 1. Look for fuel leaks around the fuel tank, fuel hose, fuel valve and carburetor. Close the fuel valve and repair leaks immediately. 2. Look and listen for exhaust leaks while the engine is running. Have all the leaks repaired before continuing operation. -
Page 29: Oil Maintenance
4. If the foam element is dirty, clean it in warm soapy water, rinse, and allow it to dry thoroughly, or clean in non-flammable solvent and allow to dry. 5. Dip the foam element in clean engine oil, then squeeze out all excess oil. The engine will smoke when started if too much oil is left in the filter. -
Page 30: Spark Plug Service
5.6 - Spark Plug Service Do not rinse spark plug in water. Follow guidelines and be careful not to overtighten the spark plug. Tighten ½ turn when installing a new spark plug. Tighten ¼ turn when re-installing an old spark plug. 1. -
Page 31: Handling And Storage
5.7 - Handling and Storage HANDLING 1. Turn off the engine switch and the fuel valve when transporting the generator set. 2. Do not touch engine until the engine has cooled down. 3. Keep the generator at a level position in order to prevent spillage. STORAGE: Before storing the generator set for an extended period: 1. - Page 32 DISCONNECT ELECTRIC START BATTERY 1. Disconnect red cable from the positive battery terminal. 2. Disconnect black cable from the negative battery terminal. Refer to Fig 3. Store the battery in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place.
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Page 33: Troubleshooting
6.0 - TROUBLESHOOTING Common issues can be fixed by following the instructions in this guide. If the unit will not function after following these instructions, contact technical support before attempting to use or repair the product. ISSUE CAUSE ACTION Engine oil is too heavy Replace with recommended oil Engine cranks slowly... -
Page 34: Specifications
7.0 - SPECIFICATIONS HCP9000 Rated frequency (Hz) 60Hz Rated AC Output Power (W) 7500 Max AC Output Power (W) 9000 1-Phase Rated AC Voltage (V) 120/240V Power Factor Max DC Output Power (W) Rated DC Voltage (V) 15 HP, Single Cylinder, forced air cooling, 4-stroke,... -
Page 35: Wiring Diagrams
8.0 - WIRING DIAGRAMS... -
Page 36: Warranty
Warranty service must be performed by a Hyundai-authorized service dealer. If you feel your equipment is malfunctioning due to a defect, simply contact our customer support center for technical advice, to file a... - Page 37 Normal wear and tear, such as but not limited to fading of painted or plated surfaces, sheet peeling and other natural deterioration. Damage caused by a lack of maintenance as described in the Hyundai User Manual. Consumable parts: Hyundai does not warrant deterioration of the following unless needed as a part for another warranted repair: Spark plugs, fuel filters, air cleaner elements, clutch discs, tires, wheel bearings, starter ropes, cables, belts, oil and grease.
- Page 38 11. Items not supplied by Hyundai, such as, but not limited to, external wiring, filters, etc. 12. The use of non-genuine Hyundai parts and accessories. 13. Repairs made during the warranty period without first obtaining a case number form Hyundai.
- Page 39 TO OBTAIN WARRANTY SERVICE FOR PARTS OR ACCESSORIES: You must, at your expense, take the Hyundai Power Equipment accessory, or replacement part, or the Hyundai Power Equipment product on which the accessory or replacement part is installed, and proof of purchase to any authorized Hyundai Power Equipment dealer, distributor or distributor’s dealer in the...