Hyundai HCP3550 User Manual
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Hyundai HCP3550 User Manual

Hyundai HCP3550 User Manual

Commercial series portable gasoline generator
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3550
Portable Gasoline Generator
User Manual
1

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Summary of Contents for Hyundai HCP3550

  • Page 1 3550 Portable Gasoline Generator User Manual...
  • Page 2 ©2013 Hyundai Power Equipment. All Rights Reserved. Licensed by Hyundai Corporation, Korea. HCP3550-1212-02...
  • Page 5 Thank you for purchasing this Hyundai Power Equipment Generator. Please register this product in order to ensure warranty service in the future. This manual covers the safety, operation and maintenance procedures for the HCP3550. All information in this publication is based on the latest product information available at the time of print.

  • Page 6: Warranty Information

    Warranty Information Warranty service, operation assistance and product support is provided by Midland International Inc., a licensed manufacturer of Hyundai Power Equipment. www.powerbyhyundai.com TECHNICAL ASSISTANCE 1-877-528-3772 (toll-free) CUSTOMER SERVICE 1-877-528-3772 (toll-free) SALES 1-503-534-3684 Component Certifications...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS 1.0 - OPERATION SAFETY 1.1 - Operation Safety 1.2 - AC Safety Guidelines 1.3 - Maintenance Safety 1.4 - Other Safety Hazards 2.0 - COMPONENTS 3.0 - PRE-OPERATION INSPECTION 3.1 - Engine Oil Check 3.2 - Fuel Level Check 3.3 - Air Filter Check 4.0 - OPERATION 4.1 - Mounting Instructions...

  • Page 8: Operation Safety

    SAFETY 1.1 - Operation Safety • Always perform a pre-operation check before starting the engine. • Properly clean and maintain the equipment. • Operate the generator according to instructions for safe and dependable service. • Read user manual carefully before operating this product! Failure to do so may result in serious harm to the user and to the equipment.

  • Page 9: Ac Safety Guidelines

    • Know how to stop the generator quickly and understand operation of all the controls. Never permit anyone to operate the generator without proper instructions. • Keep children, pets and machinery with rotating parts away during operation. • Do not operate the generator in rain or snow. • Do not allow any moisture to come in contact with the generator.

  • Page 10: Other Safety Hazards

    • Allow the generator set to cool down before performing any maintenance. • Always wear safety glasses when cleaning the generator set with air. • Do not clean the generator set with a pressure washer because it can cause damage to the generator set. • Before working with batteries, ventilate the area, wear safety glasses, do not smoke and always disconnect the negative cable first and reconnect it last.

  • Page 11: Components

    2.0 - COMPONENTS 2.1 - Identification of Components Fuel Cap Fuel Gauge Fuel Tank Choke Lever Fuel Valve Recoil Starter Handle Front Panel Oil Dipstick...
  • Page 12 On/Off 120V AC Voltage 120/240V Switch Receptacle Switch Twistlock Receptacle 3550 COMMERCIAL MASTER VOTAGE SWITCH 120V/240V BREAKER VOLTAGE TENSION 14.5A AC/CA 120V 120/V 3500 MARCHE 240V MAXIMUM POWER POTENCIA MÁXIMA 120V 20A AC/CA 3000 RUNNING POWER POTENCIA DURANTE EL ARRÊT FUNCIONAMIENTO LOW OIL ACEITE BAJO...
  • Page 13 Gasoline 3000W 7-15Hrs 3500W HCP3550 12V/100W ATENCION! Lea, entienda y siga todas las instrucciones de funcionamiento descritas en el manual del usuario. Si usted no sigue las Read, understand and follow all safety and operating instructions provided in the user’s manual.

  • Page 14: Pre-Operation Inspection

    3.0 Pre-Operation Inspection Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. Keep away from rotating parts while the generator is running. The generator is air-cooled and may be damaged if ventilation is inadequate.

  • Page 15: Fuel Level Check

    3.2 - Fuel Level Check 1. Check the fuel level by reading the gauge or removing the fuel tank cap to visually check the level. (Refer to Figure) Gasoline is highly flammable and explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow open flames or sparks in the area where the generator is being refueled or where gasoline is stored.

  • Page 16: Air Filter Check

    3.3 - Check the Air Filter 1. Loosen the knob and remove the air filter cover. Remove the air filter element and observe for cleanliness. 2. Clean the air filter element with soap and water or solvent. Squeeze dry and then soak in clean engine oil. 3.

  • Page 17: Operation

    4.0 - OPERATION 4.1 - Mounting Instructions...
  • Page 18 NUMBER PART NAME QUANTITY Rubber Feet Rubber Handle Bolt M6 x 10 Wheel Axle Wheel Bolt M8 x 16 Nut M8 Washer Cotter Pin Axle Holder Stand Connecting Block Handle Bolt M8 x 45 INSTALLATION INSTRUCTIONS 1. Attach the handle bar to the upper frame of the generator. Tighten the bolts (14) and nuts (7) to the upper frame of the generator.

  • Page 19: Starting The Generator

    Before using generator, a ground wire must be connected to the ground terminal. The Ground terminal is located on the Front Panel. Before using the ground terminal Ground Terminal Symbol: The HCP3550 generator can be started using three methods. • Recoil Start Method RECOIL START METHOD 1.
  • Page 20 3. Disconnect all devices from the outlets on the generator panel. 4. Press the engine switch to the “ON” position. 5. Grasp the recoil starter handle and pull it until the engine starts. Do not allow the recoil starter to snap back. Return it slowly by hand 6.

  • Page 21: Using The Generator

    4.3 - Using the Generator Set 1. Turn off the switches of the device before connecting to the generator. 2. Start the generator according to section 4.3 3. Insert the plug of the device into the receptacle based on the voltage requirement of the device.

  • Page 22: Maintenance

    5.1 - Importance of Maintenance Proper maintenance ensures safe, economical and trouble-free operation. Improper maintenance may cause the generator to malfunction and can lead to serious injuries. Contact Hyundai Power Customer Support if you have any maintenance questions. 5.2 - Maintenance Schedule...

  • Page 23: General Inspection

    5.3 - General Inspection 1. Look for fuel leaks around the fuel tank, fuel hose, fuel valve and carburetor. Close the fuel valve and repair leaks immediately. 2. Look and listen for exhaust leaks while the engine is running. Have all the leaks repaired before continuing operation.

  • Page 24: Oil Maintenance

    4. If the foam element is dirty, clean it in warm soapy water, rinse, and dry. 5. Dip the foam element in clean engine oil, then squeeze out all excess oil. 5.5 - Oil Change and Oil Drainage Used motor oil can cause skin irritations if left in long-tern contact with skin. Wash hands thoroughly with soap and water after handling oil.

  • Page 25: Spark Plug Service

    5.6 - Spark Plug Service Do not rinse spark plug in water. Follow guidelines and be careful not to overtighten the spark plug. Tighten ½ turn when installing a new spark plug. Tighten ¼ turn when re-installing an old spark plug. 1.

  • Page 26: Handling And Storage

    5.7 - Handling and Storage HANDLING 1. Turn off the engine switch and the fuel valve when transporting the generator set. 2. Do not touch engine until the engine has cooled down. 3. Keep the generator at a level position in order to prevent spillage. STORAGE: Before storing the generator set for an extended period: 1.

  • Page 27: Troubleshooting

    6.0 - TROUBLESHOOTING will not function after following these instructions, contact technical support before attempting to use or repair the product. ISSUE CAUSE ACTION Engine oil is too heavy Replace with recommended oil Engine cranks slowly Load is connected Disconnect load while starting No fuel or LPG Fuel valve is closed Fully open fuel valve...

  • Page 28: Specifications

    7.0 - SPECIFICATIONS HCP3550 Rated frequency (Hz) 60Hz Rated AC Output Power (W) 3000 Max AC Output Power (W) 3500 1-Phase Rated AC Voltage (V) 120/240V Power Factor Max DC Output Power (W) 7 HP, Single Cylinder, forced air cooling, 4-stroke,...

  • Page 29: Wiring Diagrams

    8.0 - WIRING DIAGRAMS...

  • Page 30: Warranty

    Warranty service must be performed by a Hyundai-authorized service dealer. If you feel your equipment is warranty claim or for general information.
  • Page 31 Normal wear and tear, such as but not limited to fading of painted or plated surfaces, sheet peeling and other natural deterioration. Damage caused by a lack of maintenance as described in the Hyundai User Manual. Consumable parts: Hyundai does not warrant deterioration of the following unless needed as tires, wheel bearings, starter ropes, cables, belts, oil and grease.
  • Page 32 The accessories and replacement parts must be purchased from COBALT POWER INC. in the United States or Canada. Parts and Accessories must be purchased for installation on original Hyundai equip- ment or engines to be eligible for warranty coverage. Installing parts and accessories on non-Hyundai products or engines voids the warranty.
  • Page 33 TO OBTAIN WARRANTY SERVICE FOR PARTS OR ACCESSORIES: You must, at your expense, take the Hyundai Power Equipment accessory, or replacement part, or the Hyundai Power Equipment product on which the accessory or replacement part is installed, and proof of purchase to any authorized Hyundai Power Equipment dealer, distributor or distributor’s dealer in the...

  • Page 35: Warranty Registration

    Warranty Registration Ownership must be registered with Hyundai Power Equipment in order to ensure continued warranty and service support. Please fill out the registration card below and mail it along with a copy of your receipt, and the original UPC barcode from your product packaging.

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