Hyundai HY3000CI User Manual
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Hyundai HY3000CI User Manual

Petrol converter generator
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PETROL CONVERTER GENERATOR
HY3000CI
User Manual

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Summary of Contents for Hyundai HY3000CI

  • Page 1 PETROL CONVERTER GENERATOR HY3000CI User Manual...
  • Page 2 ACKNOWLEDGEMENT THANK YOU for purchasing this Hyundai Converter Generator. To get the most out of your purchase, please read the manual before using the Generator. We ask you to please read this manual carefully before use, in order to familiarise yourself with this product and after reading, please keep this manual for future reference.

  • Page 3: Table Of Contents

    CONTENTS SAFETY COMPONENTS OPERATION STARTING PROCEDURE GENERATOR USE OUTPUT & OVERLOAD INDICATOR OIL ALERT & EMERGENCY STOP MAINTENANCE STORAGE & DRAINING OIL TRANSPORTATION TROUBLESHOOTING SPECIFICATION DECLARATIONS OF COMFORMITY RECYCLING & PRODUCT DISPOSAL CONTACT WARRANTY TECHNICAL DIAGRAM...

  • Page 4: Safety

    SAFETY GENERAL SAFETY NOTES The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user. Please note the following safety points.
  • Page 5 CARBON MONOXIDE (where applicable). Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. The symptoms of carbon monoxide poisoning can include but are not limited to the following;...
  • Page 6 3.16 GENERAL FUEL SAFETY (where applicable). CAUTION 3.17 ALL FUELS ARE FLAMMABLE 3.18 Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding or welding. 3.19 Pay attention when handling fuel. Petrol is flammable and the vapors are highly explosive. 3.20 Never remove the fuel cap or add fuel with the engine running.
  • Page 7 3.31 FUELING/DE-FUELING (where applicable). CAUTION 3.32 ALL FUELS ARE FLAMMABLE 3.33 ALWAYS fuel and defuel in a well-ventilated area outside of buildings. 3.34 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are but not limited to safety gloves and overalls. 3.35 When fueling/de-fueling ALWAYS avoid inhaling fumes.
  • Page 8 3.46 BATTERIES (where present). 3.47 Batteries present a risk if they become damaged by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE the electrolyte may be in liquid or gel form.
  • Page 9 3.63 NOISE (where applicable). 3.64 The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long- term and regular users are advised to have hearing checked regularly. Be especially vigilant and cautious when wearing hearing protection because your ability to hear alarm warnings will be reduced.
  • Page 10 3.80 You MUST learn how to use the machine and its controls safely and learn to recognise the safely labels. 3.81 Check that the machine is in a serviceable condition prior to use. 3.82 Only use the machine in daylight or in other well-lit conditions. Keep the machine a safe distance from holes or other irregularities in the ground.
  • Page 11 3.99 When working in a confined area, always make sure there is sufficient space around the machine to reduce the risk of injury and there is good ventilation from exhaust fumes. • The emission of engine contains poisonous carbon monoxide. NEVER run the generator inside a home or garage, even if door or window is open.
  • Page 12 3.119 Dress appropriately. DO NOT wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can get caught in moving parts. 3.120 Always wear earplugs or ear muffs to protect your ears. 3.121 DO NOT make any alterations or modifications to your generator.

  • Page 13: Components

    COMPONENTS...

  • Page 14: Operation

    OPERATION ADDING OIL & PETROL TO THE ENGINE Be sure the generator is on a leveled surface and the generator has stopped. Remove the oil filler cap, and then clean it with cloths Reinsert it into the crankcase, and take out to check oil level, If the oil level reduces at the bottom of the oil filler cap, add the engine oil.

  • Page 15: Starting Procedure

    STARTING PROCEDURE STARTING THE ENGINE a) Before starting engine, disconnect the load with an AC receptacle. b) Fueling at the first time, refueling, or storing for a long time, the Engine Switch should firstly be opened for ten or twenty seconds, in order to the enough fuel enter into carburetor.
  • Page 16 e) Move the choke lever to ‘CLOSE’ position. (DO NOT use the choke when engine is hot and ambient temperature is high). f) Pull the starter rope lightly until resistance is felt then pull briskly. Do not allow the pull cord to snap back, return it by hand to prevent damage to the starter.

  • Page 17: Generator Use

    g) When engine starts, or fires, move the choke lever to the open/run position. h) If the engine is cold, allow the engine to tick over (throttle set to slow speed) for a few minutes before cutting, increase engine rpm to high speed setting before use. Please note that the centrifugal clutch may slip which will cause excessive wear if the machine is used at speeds below half throttle.

  • Page 18: Output & Overload Indicator

    DO NOT make parallel connection with other generators. DO NOT connect an extension to the exhaust pipe. When an extension cable is required, be sure to use a tough rubber sheathed flexible cable (according to IEC245 or equivalent standards). The length of the extension cable: 60m for cable of 1.5 m m2;...

  • Page 19: Oil Alert & Emergency Stop

    OIL ALERT SYSTEM & EMERGENCY ENGINE STOP The oil alert system is designed to prevent engine damage caused by a insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the oil alert system will automatically shut down the engine (the engine switch remains in the ‘ON’...
  • Page 20 Turn the fuel switch to the "OFF" position. Turn the engine switch to the "OFF" position.

  • Page 21: Maintenance

    Stop the engine before performing any maintenance. If the engine must run, be sure the area is well ventilated. The exhaust contains poisonous carbon monoxide gas. Use genuine HYUNDAI or equivalent quality components to replace the wear components. (See contact details for more information).
  • Page 22 Every 6 Every 1st Month or Every 50 months or year or Each use 20 hours hours 100 hours 300 hours Oil Check Engine oil Replace Check Air Filter Clean Air filter Replace Carburetor Clean Float bowl Spark plug Clean / Adjust Spark arrester Clean Idle speed...
  • Page 23 11. AIR FILTER 11.1 Never let the engine run without the air filter being fitted. A dirty air filter element affects the engine performance, increase fuel consumption and makes it difficult to start. If you notice a loss of engine power, check the air filter. You MUST make sure that the housing is free of dust and debris DO NOT allow any dust or debris to enter the carburetor.
  • Page 24 11.4 Soak the air filter element in clean engine oil and squeeze out the redundant oil 11.5 Reinstall the air filter element and cover. 12. SPARK PLUG & SPARK ARRESTER 12.1 Recommendation spark plug: F7TC. Check the spark plug gap and clean the carbon deposition at the bottom of the spark plug.
  • Page 25 12.9 The SPARK ARRESTER must be maintained every 100 hours of service. 12.10 Remove the screws and remove the muffler guard. 12.11 Use a brush to remove carbon deposits from the spark arrester. If the spark arrester is worn, replace it. 12.12 Reinstall the spark arrester and muffler guard.
  • Page 26 13.4 Wait until all of the oil has drained from the engine. Once all oil is drained check the drainage bolt and replace if damaged. Replace the drainage bolt by hand to prevent cross threading then fully tighten. 13.5 DO NOT dispose of used motor oil in a manner that is incompatible with the environment.

  • Page 27: Storage & Draining Oil

    14. STORAGE & DRAINING FUEL 14.1 If you do not follow these steps, deposits may arise in the carburetor. This will cause starting difficulties and may cause permanent damage. Perform all the general maintenance that the maintenance section of your ‘User 14.2 Manual’...

  • Page 28: Transportation

    15. TRANSPORTATION 15.1 Avoid fuel spilling during transporting or temporary storing, the fuel switch should turn to "OFF' position, and the generator should place in normal operating position. 15.2 DO NOT overfill the fuel tank. (No residual fuel on the neck of tank) 15.3 DO NOT use the generator on the transport vehicle.
  • Page 29 NO SPARK AFTER SERVICE 16.4 POSSIBE CAUSE 1) Faulty engine switch. POSSIBLE CORRECTIVE ACTION 1) Contact your dealer. LOW COMPRESSION 16.5 POSSIBE CAUSE 1) Serious internal engine damage or faulty valves. POSSIBLE CORRECTIVE ACTION 1) Contact your dealer. ENGINE LACKS POWER OR RUNS UNEVENLY AIR FILTER 16.6 POSSIBE CAUSE...
  • Page 30 BLUE EXHAUST LOTS OF BLUE/WHITE EXHAUST SMOKE 16.8 POSSIBE CAUSE 1) Tank filled with 2 stroke oil fuel mixture. Tank filled with diesel. POSSIBLE CORRECTIVE ACTION 1) Clean tank, sludge reservoir and empty carburetor. Fill the tank with proper fuel. Open choke valve.

  • Page 31: Specification

    17. SPECIFICATION HY3000CI Engine Type 4-Stroke OHV, Forced-Air Cooling Frequency Hz Voltage - V Current - A Max Power - kW Displacement - cc Max Speed 3600rpm Compression Ratio 8:2:1 Ignition System Full Transistor Start Method Recoil Fuel Type/Tank Capacity - L Unleaded Petrol / 6.5Litres...

  • Page 32: Declarations Of Comformity

    18. DECLARATIONS OF CONFORMITY 18.1 Genpower Ltd confirms that these Hyundai products conform to the following CE Directives; 2000/14/EC Noise Emissions Directive 2006/42/EC Machinery Directive 2004/108/EC EMC Directive 97/68/EC NRMM Emissions Directive 19. RECYCLING & PRODUCT DISPOSAL 19.1 We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) &...

  • Page 33: Contact

    20. CONTACT DETAILS 20.1 POST Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokshire, SA72 4RW. UK TELEPHONE +44 (0) 1646 687 880 +44 (0) 1646 686 198 TECHNICAL EMAIL aftersales@genpower.co.uk PARTS EMAIL parts@genpower.co.uk WEBSITE www.hyundaipowerproducts.co.uk 21. MANUAL UPDATES 21.1 Our manuals are constantly being reviewed and updated.

  • Page 34: Technical Diagram

    23. TECHNICAL DIAGRAM...
  • Page 35 NOTES...
  • Page 36 For Inquiries, Please Contact: GENPOWER LTD Isaac Way, London Road Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerequipment.co.uk www.hyundaipowerequipment.co.uk Imported/Distributed by GENPOWER LTD Licensed by Hyundai Corporation, Korea...

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