Hyundai HHD3500 User Manual
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Hyundai HHD3500 User Manual

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  • Page 1: User Manual

    www.hyundaipower.ca USER MANUAL...
  • Page 3 Licensed by Hyundai Corporation, Korea...
  • Page 4 PREFACE Thank you for purchasing a Hyundai Portable generator. Please register your product in order for us to ensure your continuous satisfaction with our product. This manual covers the safety, operation and maintenance proce- dures for the HHD3500, HHD6250 and HHD7250 models.

  • Page 5: Table Of Contents

    CONTENTS 1. SAFETY PRECAUTIONS 1.1) Safety Labels.................... 1.2) Operations Safety................... 1.3) AC Safety Guidelines................1.4) Maintenance Safety................1.5) Other Safety Hazards................2. IDENTIFICATION OF COMPONENTS............ 3. PRE-OPERATION INSPECTION..............4. OPERATION 4.1) Mounting Instructions................4.2) Starting the Generator Set..............4.3) Using the Generator Set..............4.4) Stopping the Generator Set...............

  • Page 6: Safety Precautions

    1. SAFETY PRECAUTIONS 1.1) Safety Labels DANGER This symbol warns of hazards which can result in severe or lethal personal injury. WARNING This symbol refers to a hazardous or unsafe practice which has the potential to result in personal injury or product / property damage.

  • Page 7: Ac Safety Guidelines

    • Gasoline is a highly flammable and explosive liquid. Refuel in a well ventilated area with the engine stopped. • When refueling the generator, keep it away from cigarette, open flames, smoke and/or sparks. • Connections for standby power to a building’s electrical system must be done by a qualified electrician and must comply with all applicable laws and electrical codes.

  • Page 8: Maintenance Safety

    damages to the generator set. 1.4) Maintenance Safety • After any maintenance is performed, wash your body immedi- ately using soap and clean water because repeated exposure to lubricant may cause skin irritation. • Do not clean the filter element with flammable liquids like gasoline because explosion may occur.

  • Page 9: Identification Of Components

    2. IDENTIFICATION OF COMPONENTS HHD3500 Fuel tank Fuel gauge Choke lever Air filter Recoil starter handle Fuel valve Front panel Oil Dipstick...
  • Page 10 HHD3500 Spark plug Carburetor Exhaust cover...
  • Page 11 Voltage selector HHD3500 120V AC Receptacle (2) switch Engine switch Ground terminal Low oil light 120/240V twistlock receptacle Master breaker switch HHD6250 Master breaker switch Engine switch 120V AC Receptacle (4) Low oil light 120/240V AC twistlock Ground terminal receptacle...
  • Page 12 HHD7250 Master breaker switch 120V AC Receptacle (2) Engine switch 120/240 AC twistlock Low Oil Light receptacle Ground Terminal...
  • Page 13 LABEL PLACEMENT HHD3500/6250/7250 (7250 only!) CHOKE OPEN CLOSED FUEL...
  • Page 14 LABEL PLACEMENT HHD3500/6250/7250...
  • Page 15 HHD6250/7250 Fuel gauge Fuel tank Choke lever Air filter Fuel valve Battery (for 7250 only) Front panel Recoil starter handle Oil Dipstick...
  • Page 16 HHD6250/7250 Spark plug Carburator Exhaust cover...

  • Page 17: Pre-Operation Inspection

    3. PRE-OPERATION INSPECTION WARNING Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation Operate the generator on a level surface. If the generator is tilted, fuel spillage may result Keep away from rotating parts while the generator is running.
  • Page 18 Fig. 3.0 Dipstick Upper level CAUTION Engine oil is a major factor affecting engine performance and service life. Non-detergent or vegetable oils are not recom- Lower level mended. CAUTION Running the engine with insufficient oil can cause serious engine damage. Fuel level check • Check the fuel level by reading the gauge or removing the fuel tank cap to visually check the level.
  • Page 19 WARNING Gasoline is highly flammable and explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped Do not smoke or allow open flames or sparks in the area where the generator is refueled or where gasoline is stored Do not overfill the tank Be careful not to spill fuel when refueling.
  • Page 20 Filter element Filter cover Knob Fig. 3.2 Clean the air filter element with soap and water or sol- vent. Squeeze dry and then soak in clean engine oil. Squeeze out all excess oil and reinstall. Replace the element if it is damaged.

  • Page 21: Operation

    Then disconnect the device and examine it for signs of malfunction. 4.1) Mounting Instruction HHD3500 (Fig 4.1) Attach the handle bar to the upper frame of the generator. Tighten the bolts (14) and nuts (7) to the upper frame of the generator.
  • Page 22 the bolts (6) with the holes on the bottom of the generator and fasten tightly with the nuts (7) provided. Refer to Fig. 4.1 Fig. 4.1...
  • Page 23 Parts list for HHD3500 Part Number Description Quantity Cushion Hand Sleeve Bolt M6 x 10 Wheel Axle Wheel Bolt M8 x 16 Nut M8 Washer Split Pin Axle Holder Stand Connecting Block Handle Bolt M8 x 45 For HHD6250/HHD7250: Attach the handle bars to the middle of the generator frame where specified in (figure 4.1).
  • Page 24 Fig. 4.2...
  • Page 25 Parts List for HHD6250/HHD7250 Part Number Description Quantity Cushion Hand Sleeve Bolt M6 x 10 Wheel Axle Wheel Bolt M8 x 16 Nut M8 Washer Split Pin Axle Holder Stand Connecting Block Handle Bolt M8 x 45...

  • Page 26: Starting The Generator Set

    4.2) Starting the Generator Set GROUND TERMINAL (For HHD3500, HHD6250 and HHD7250) WARNING To prevent electrical shock from faulty appliances the gen- erator should be grounded. Connect a length of heavy wire between the ground source and the terminal at the rear of the control box.
  • Page 27 If the engine is cold: For HHD3500, move the choke lever to the left side to close the choke. For HHD6250 or HHD7250, pull the choke lever out to close the choke (Refer to Fig. 4.4 for HHD6250/HHD7250 and Fig. 4.5 for HHD3500)
  • Page 28 For HHD3500 press the engine switch to the “ON” position. Refer to Fig. 4.6b. For HHD6250, press the engine switch to the “ON” position. Refer to Fig. 4.6a. For HHD7250, press the engine swicth to “RUN” position. Refer to Fig. 4.6a Fig.
  • Page 29 Fig. 4.7 CAUTION Do not allow the starter grip to snap back. Return it slowly by hand. After the engine warms up, push the choke lever back to the OPEN position. NOTE: Do not use the choke if the engine is warm or if the air temperature is high (above 50 For HHD7250 (2 option: Electric Start)
  • Page 30 terminal (black) of the cable with the negative terminal (black) of battery. Ensure the connection is secured by using the fasteners provided. Refer to Fig. 4.8 Postive Terminal (Red) Negative Terminal (Black) Fig. 4.8 CAUTION Do not reverse the polarity of the terminals when charging a battery.
  • Page 31 Valve Lever Fig. 4.9 If the engine is cold, pull the choke lever out to close the choke. Refer to Fig. 4.10 Choke Open Close Fig. 4.10 Turn the engine switch to the ON position, and hold it until started, but the start time cannot be more than 5 seconds, otherwise the alternator might be damaged.

  • Page 32: Using The Generator Set

    Do not use the choke if the engine is warm or if the air temperature is high (above 50 4.3) Using the Generator Set For HHD3500 Turn off the switches of the device before connecting to the generator Select the receptacles to be used by using the AC Voltage Selector.
  • Page 33 Fig. 4.12 If the 120V/240V option of the selector switch is chosen, insert the plug of the device into the 120V/240V receptacle. Refer to Fig. 4.13 Fig. 4.13 Turn the Master Breaker to ON and turn on the device. Refer to Fig.
  • Page 34 Fig. 4.14 For HHD6250/7250: Turn off the switches of the device before connecting to the generator Start the generator Insert the plug of the device into the receptacle based on the voltage requirement of the device. Refer to Fig. 4.15 Fig.

  • Page 35: Stopping The Generator Set

    However, to operate a second 900W saw, it will be neces- sary to disconnect one of the 1500 W heaters. 4.4) Stopping the Generator Set For HHD3500 Turn off all the connected devices Allow the generator set run for a few minutes to cool down.

  • Page 36: Maintenance

    5. MAINTENANCE 5.1) Importance of Maintenance Proper maintenance is important because it will ensure safe, eco- nomical and trouble-free operation. It will also reduce air pollution. Improper maintenance may cause the generator to malfunction and can lead to serious injuries or death. 5.2) Maintenance Schedule WARNING Shut off the engine before performing any maintenance.
  • Page 37 Every Every Each 6 months year month quarter or Each using time or 20Hr 50 Hr 100Hrs 300Hrs Maintenance Item General Inspection Lubricants Inspection of oil level of gasoline Replacement engine Inspection Cleaner Cleaning Sediment Cleaning bowl Inspection & cleaning Spark Plug Replacement...

  • Page 38: General Inspection

    5.3) General Inspection Look for fuel leaks around the fuel tank, fuel hose, fuel valve and carburetor. Close the fuel valve and repair leaks immediately. Look and listen for exhaust leaks while the engine is run- ning. Have all the leaks repaired before continuing opera- tion.

  • Page 39: Sediment Cup Service

    nonflammable solvent and allow to dry Drip the foam filter element in clean engine oil, then squeeze out all excess oil. The engine will smoke when started if too much oil is left in the filter. Wipe dirt from the air filter unit and cover using a moist rag.

  • Page 40: Changing Engine Oil

    WARNING After installing the sediment cup, be sure to tighten the “o” ring securely. Check for fuel leaks and remove any spilled fuel prior to starting 5.6) Changing Engine Oil Place the generator is placed on a flat, level surface Start engine and run until it gets warm Stop engine Place oil pan or other container underneath the generator...

  • Page 41: Spark Plug Service

    Oil Filler Cap Oil Drain Plug Fig. 5.3 5.7) Spark Plug Service Remove the spark plug cap Clean any dirt and debris from around the spark plug base Use a wrench to remove the spark plug. Refer to Fig. 5.4 Spark plug cap Spark wrench Spark plug...

  • Page 42: Handling And Storage

    Visually inspect the spark plug. Discard it if the insula- tor is cracked or chipped. Clean the spark plug with a brush if it is to be reused. Measure the plug gap with a feeler gauge. The gap should be 0.7 to 0.8 mm (0.028 to 0.031 inch). Correct as necessary by carefully bending the side electrode.
  • Page 43 Handling Turn off the engine switch and the fuel valve when transporting the generator set. Do not touch the generator until the fuel choke is in the OPEN position because the engine is warm Keep the generator at a level position in order to pre- vent spillage Storage Before storing the generator set for an extended period:...
  • Page 44 Drain screw Carburetor Fig. 5.6 Store the battery in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place. (for HHD7250 only)

  • Page 45: Troubleshooting

    6. TROUBLESHOOTING The following table is a troubleshooting guide for diagnosing the generator set. If these recommendations cannot solve the prob- lem, please contact our service center. WARNING Many troubleshooting procedures present hazards which can result in severe personal injury or death. Only trained and experienced service personnel with knowledge of fuels, electricity, and machinery hazards should perform service procedures.
  • Page 46 Problem Cause Recommended Action Engine oil is too heavy Replace with recommended oil Engine cranks Load is connected Disconnect load while starting slowly No fuel Refill the fuel tank Engine not Fuel valve closed Fully open fuel valve starting Fouled spark plug Remove, clean or replace spark plug Not enough oil Add more oil...

  • Page 47: Specifications And Data

    7. SPECIFICATIONS & DATA HHD3500 60Hz Rated frequency (Hz) Rated AC Output Power (kW) Max AC Output Power (kW) 1-Phase Rated AC Voltage (V) Power Factor 6.5 HP, Single cylinder, forced air Type cooling, 4-stroke OHV 25 deg tilt Displacement (cm...
  • Page 48 HHD7250 60Hz Rated frequency (Hz) Rated AC Output Power (kW) Max AC Output Power (kW) 7.25 1-Phase Rated AC Voltage (V) Power Factor 13 HP, Single cylinder, forced air Type cooling, 4-stroke, OHV 25 deg tilt 389cc Displacement (cm Non-contact transistor Ignition model Starting model Recoil Start or Electric Start...

  • Page 49: Wiring Diagrams

    8. WIRING DIAGRAMS For HHD3500...
  • Page 50 For HHD6250...
  • Page 51 For HHD7250:...

  • Page 52: Warranty

    Hyundai Generators “Operation Manual. The repair or replacement of a generator will take place within a reasonable period of time dur- ing normal business hours.
  • Page 53 6) Damage caused by operation with improper fuel, or at speeds, loads, conditions, or modifications contrary to published specifica- tions. 7) Items not supplied by Hyundai, including, but not limited to; start- ing batteries, battery cables, external wiring, fuel lines, filters, etc;(refer to exclusions)
  • Page 54 factors that cannot be controlled after they have left our facility. It is the customer’s responsibility to take great care when handling a battery so no spillage of acid will occur and cause corrosion; dam- age caused by battery acid is not covered under this warranty. Product Registration Product registration is required for product support and warranty coverage.

  • Page 55: Glossary

    10. GLOSSARY Air Filter- It removes dust from engine intake air. Carburetor- A device used to properly mix fuel and air in the correct proportions and delivering the mixture into the engine’s combustion chamber. Choke Lever- It is used to provide proper starting mixture when the engine is cold.
  • Page 56 ignition engine. The plug supplied the spark that ignites the air/fuel mixture so the combustion can occur.

  • Page 57: Questionnaire

    Please complete and mail the form below, or register online by visiting our website: www.Hyundaipower.ca Personal Information First name: Last name: Address: Postal code: City: Province: Product Information Model name: Serial number: Date of purchase: Questionnaire Store name and number: Purchase price: Why our generator? Power rating...
  • Page 58 Questionnaire How did you nd out about us Internet Print In-Store Radio/TV Store yer Word of mouth Primary usage Emergency Tools Recreational Primary location of usage Work Home Gender Female Male Martial status Single Married Date of birth...
  • Page 59 Questionnaire Number of people in household other Primary residence Rent Education Full University Partial Secondary Secondary College Household income (thousand) Primary method of Online In-Store purchasing items Mail order Midland International 26 Hudders eld Rd. Please Mail to: Online registration at: Unit #2 www.Hyundaipower.ca Etobicoke, Ontario...

  • Page 60: Notes

    NOTES...
  • Page 61 NOTES...
  • Page 62 NOTES...
  • Page 63 NOTES...

This manual is also suitable for:

Hhd7250Hhd6250

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