E-TON CXL-150 Owner's Manual
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E-TON CXL-150 Owner's Manual

Yukon ii
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E-TON
YUKON II
OWNER'S MANUAL
CXL-150
Copyright ©2008-2009 ETON America, all rights reserved.

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Summary of Contents for E-TON CXL-150

  • Page 1 E-TON YUKON II OWNER’S MANUAL CXL-150 Copyright ©2008-2009 ETON America, all rights reserved.

  • Page 2: Important Notices

    ONLY. It is not safe to carry passengers on the vehicle. ADULT Supervision and Instruction are REQUIRED. This vehicle MUST NOT be operated by a youth without adult instructions. E-TON recommends that both the operator and the adult instructor attend an ATV safety instruction course.

  • Page 3: Table Of Contents

    Table of Contents Safety notes Vehicle identification number location Controls, switches and feature locations Control feature operations Engine stop switch Throttle lever Front & Rear Brakes Parking brake Fuel System Fuel tank Fuel valve Inline Fuel Filter Engine Oil Checking Engine Oil Level Changing Engine Oil Engine Oil Cooler Transmission...

  • Page 4: Safety Notes

    Safety Notes 1. Both the adult instructor and youth operator must fully understand everything in this manual before operating this vehicle. 2. This vehicle was designed for the operator only. NO PASSENGERS should be allowed on this vehicle. 3. This vehicle is designed for operation on level, obstacle free off-road areas. 4.
  • Page 5 11. LEARN TO RIDE safely. Have an experienced rider teach you the safe operation of your vehicle. E-TON recommends you take an ATV riding course before you first ride your vehicle. Page 4...
  • Page 6 this vehicle when hot. Ask 12. NEVER REFUEL your adult supervisor to refuel your vehicle. Gasoline is extremely flammable and will ignite if spilled on a hot engine or muffler. Never smoke or expose the fuel to an open flame or spark while refueling your vehicle.

  • Page 7: Additional Safety Tips

    70 Lbs RXL-70 RXL-90 70 - 90cc 12 years and older 250 Lbs RXL-90R over 90cc CXL-150 16 years and older 250 Lbs 150 cc CXL-150 16 years and older 300 Lbs Page 6 Copyright ©2008-2009 ETON America, all rights reserved.

  • Page 8: Vehicle Identification Number Location

    Vehicle Identification Numbers Vehicle Identification Number (VIN) Engine serial number is located at the front of the unit under is located on the left-hand side of the the front fender on a plate mounted engine on the crankcase housing. between the main frame rails. Your VIN RFZ______________ Eng.

  • Page 9: Engine Stop Switch

    Control Features Engine Stop Switch As your operator gains more experience, you can increase the throttle travel to allow for The stop switch is a red colored rocker switch located on the left-hand handle bar. To start and run the engine, this switch must be placed in the on, “O”, position.

  • Page 10: Parking Brake

    The rear brake is the primary stopping brake on your vehicle. Using the rear brake to stop Fuel Tank your vehicle will prevent steering control loss. Use your front and rear brakes in combination to control your speed while descending a grade.

  • Page 11: Fuel Valve

    Your ATV is equipped with an inline fuel filter Use unleaded automobile gasoline with an to prevent dirt and debris from entering the octane level of 89 or higher. carburetor and engine. Your ATV is equipped with a fuel gauge Check the filter for dirt or damage before each located in the instrument cluster between the ride and at each refueling.

  • Page 12: Engine Oil

    dusty or humidity is high the engine oil should Engine Oil be change more frequently. Changing Engine Oil 1. Place an oil catch pan under the unit directly below the engine crankcase. 2. Remove the crankcase drain plug located on the bottom of the crankcase on the underside of the unit.

  • Page 13: Engine Oil Cooler

    Oil Cooler Transmission Shifting Your ATV is equipped with a fully automatic C.V.T. transmission and has forward and reverse gearing. A transmission shifting shaft is located on the right hand side of your engine. The engine oil is cooled by pumping the oil through an external oil cooling radiator located at the front of the unit.

  • Page 14: Checking Transmission Oil Level

    Slowly move the shifting lever to the desired gear pausing slightly at the neutral position. Once you have the gear selected increase the throttle slowly until the transmission becomes fully engaged and the vehicle starts moving in the desired direction. When shifting gears it is important that you bring the vehicle to a complete stop with the rear brake fully engaged and the engine at idle.

  • Page 15: Tires & Wheels

    Tires and Spark Wheels Plug Replace spark plug at the beginning of each season with a replacement plug NGK – C7HSA. Disconnect spark plug wire. Clean dirt from around spark plug base with brush or compressed air. Remove spark plug with spark plug wrench. Set the spark plug gap on the new plug to 0.023”...

  • Page 16: Air Filter

    Air Filter Air Filter Maintenance Remove the filter element from the air box and replace the filter element as needed. Braking Systems Your ATV unit is equipped with dual front mechanical drum brakes and a rear hydraulic disc brake. The front brakes are applied by To maintain the highest performance from your squeezing the brake lever on the right-handle engine and to reduce excessive wear that could...

  • Page 17: Front Brake Adjustment

    Adjust the brake cable so that the lever has zero free play and a minimum clearance of ½” between the lever and the handle grip when the brake is fully applied. Adjust the cable by using the adjustment wheel where the cable attaches to the lever assembly.

  • Page 18: Filling The Brake Fluid Reservoir

    Purging Brake Lines For the hydraulic brake system to operate safely, the brake system must be purged of air in the lines After riding your unit, be sure to clean any build up and reservoir. of mud, sand and dirt from the brake rotor skid plate.

  • Page 19: Drive Chain

    the proper tension retighten the axle position Drive Chain locking bolt. The drive chain will stretch with use and will require periodic adjustments. To check the chain tension, remove the chain guard and measure the The chain should be kept well lubricated to slack.

  • Page 20: Electrical Battery

    The speed of the unit can be adjusted by adjusting the throttle stop screw to limit throttle Adjusting the throttle cable travel. Loosen the throttle stop screw locking nut and turn the throttle stop screw clockwise to reduce the throttle travel thus reducing the maximum speed of the unit.

  • Page 21: Pre-Operation Inspection

    When reinstalling the battery, be sure to connect 9. Check all nuts, bolts and other the red cable to the positive (+) terminal and the fasteners for loose conditions. black cable to the negative (-) terminal. 10. Inspect unit for any broken or damaged parts.

  • Page 22: Turning

    Turning your ATV Learning to turn your ATV requires you to learn to shift your weight and control the throttle to allow the rear wheels to turn properly. When making a turn, the wheels on the outside of the turn must travel a wider radius and thus a greater distance than the inside wheels of the turn.

  • Page 23: Standard Equipment

    Standard Accessories Your Yukon comes equipped with a front and rear cargo racks. The weight limit on these racks is 30Lbs each. Exceeding these limits can result in loss of control causing damage to your unit and serious injuries. Also standard is the full front brush bar. The brush bar protects the ATV and engine oil cooler unit.

  • Page 24: Specifications

    YUKON II Specifications Engine Type Four cycle Air/Oil cooled Displacement 149.56 cc φ57.4 * 57.8mm Bore / Stroke Compression 9.7 : 1 Power 10.6ps @ 7500rpm Transmission Type Automatic (C.V.T. V-Belt) Chassis Overall Length 1730mm / 68.1" Overall Width 980mm / 38.6" Overall High 1070mm / 42.1"...
  • Page 25 Sprockets Front 12 teeth Rear 34 teeth Chain #520 O-Ring Battery 12V-9AH - GTX9 Fluids Type Unleaded Gasoline 89 octane Fuel Volume 6.5liters / 1.7gal Type SAE 30W Engine Oil Volume 1.0liters / 1gt Type SAE 80/90 weight gear Oil Transmission Volume 750cc / 25.4oz...

  • Page 26: Maintenance Schedule

    I: Inspect and Clean, Adjust, Lubricate, or Replace (if necessary) C: Clean L: Lubricate R: Replace NOTE: E-TON recommends that all maintenance and inspections be performed ONLY by a qualified and fully trained technician! Owners Maintenance Records Maintenance Performed Date...

  • Page 27: Wiring Diagram

    YUKON II Wiring Diagram Page 26 Copyright ©2008-2009 ETON America, all rights reserved.

  • Page 28: Manufacturer's Warranty

    ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY ETON America warrants all new ETON vehicles sold by authorized Eton Dealers to be free from defects in materials and workmanship, subject to the following exclusions and limitations. New vehicles sold by an authorized dealer to original retail consumers are covered by this policy for a period of six (6) months from the date of delivery.
  • Page 29 ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY Scheduled maintenance service is the responsibility of the owner during and after the warranty period. In the event of a failure or required repair, the owner should take vehicle to an authorized dealer for repair without undue delay and within a maximum of thirty, (30), days of the occurrence of the problem.

  • Page 30: Owner's Notes

    Owner’s Notes: Page 29 Copyright ©2008-2009 ETON America, all rights reserved.
  • Page 31 ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY ETON America warrants all new ETON vehicles sold by authorized ETON Dealers to be free from defects in materials and workmanship, subject to the following exclusions and limitations. New vehicles sold by an authorized dealer to original retail consumers are covered by this policy for a period of six (6) months from the date of delivery.
  • Page 32 ETON AMERICA, LLC. LIMITED VEHICLE WARRANTY LIMITATIONS. This Limited Vehicle Warranty shall not cover any of the following: Repairs or replacement required as a result of (i) accident, (ii) misuse or neglect, (iii) lack of reasonable and proper maintenance, (iv) repairs improperly performed or replacement improperly installed, (v) use of replacement parts or accessories not conforming to ETON America LLC specifications which adversely affect performance and/or durability, (vi) alterations or modifications not recommended or approved in writing by ETON America LLC, and/or (vii) use...
  • Page 33 ETON America LLC  ATV LIMITED WARRANTY FEDERAL EMMISSION CONTROL SYSTEMS ETON America LLC warrants each new Scooter/moped vehicle that includes as standard equipment a taillight and a stoplight; Is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulation of the United States Environmental Protection Agency (“US EPA”) and: Is free from defects in material and workmanship which would cause such Scooter/moped vehicle to fail to conform with applicable regulations of the US EPA, for a time period of two and a half (2.5) years and, depending on the engine displacement:...
  • Page 34 Page 33 Copyright ©2008-2009 ETON America, all rights reserved.

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