E-TON Viper 150 Owner's Manual
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E-TON Viper 150 Owner's Manual

E-TON Viper 150 Owner's Manual

E-ton viper 150 atv owner's manual
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VIPER 150
READ THIS MANUAL CAREFULLY!
VIPER 150
It contains important safety information.
The ATV should not be ridden by anyone under 16 years of age.
WARNING

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Summary of Contents for E-TON Viper 150

  • Page 1 VIPER 150 READ THIS MANUAL CAREFULLY! VIPER 150 It contains important safety information. The ATV should not be ridden by anyone under 16 years of age. WARNING...
  • Page 2 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 E-TON experience in the production of fine sporting, touring, and pacesetting racing machines. With the purchase of this E-TON, you can now appreciate the high degree of craftsmanship and reliability that have made E-TON a leader in these fields.
  • Page 4 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 5 IMPORTANT NOTICE Welcome to the E-TON world of motor sports! This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this ATV on any public street, road or highway. This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 6: Table Of Contents

    WARNING Vehicle speed limiter ........4-5 Front brake lever ........4-6 A WARNING indicates a hazardous situation Rear brake lever ........4-6 which, if not avoided, could result in death Parking brake ..........4-7 or serious injury. Transmission gear selector......4-8 Fuel tank cap ..........
  • Page 7 OPERATION..........6-1 Periodic maintenance chart for the emission control system ......8-3 Starting a cold engine ....... 6-1 General maintenance and lubrication Starting a warm engine ......6-3 chart ............8-5 Engine break-in ......... 6-4 Checking the spark plug ......8-9 Parking ............6-4 Inline fuel filter ..........
  • Page 8 Battery ............. 8-26 Replacing the fuse ........8-28 Drive chain slack........8-29 Removing a wheel ........8-30 Installing a wheel ........8-31 Troubleshooting ........8-32 Troubleshooting chart ......8-33 CLEANING AND STORAGE......9-1 Cleaning ............ 9-1 Storage ............. 9-2 SPECIFICATIONS ........10-1 CONSUMER INFORMATION .....11-1 Identification numbers ......

  • Page 9: Safety Information

    SAFETY INFORMATION Never allow a child under age 16 to operate an AN ATV IS NOT A TOY AND CAN BE HAZARD- ATV without adult supervision, and never allow OUS TO OPERATE. continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
  • Page 10 that is proper for the terrain, visibility, operating before attempting larger hills. conditions, and your experience. Always follow proper procedures for climbing Never attempt wheelies, jumps, or other stunts. hills as described in this manual. Check the ter- Always inspect your ATV each time you use it to rain carefully before you start up any hill.
  • Page 11 ing, use the proper gear and maintain a steady Always use the size and type of tires specified in speed when climbing a hill. If you stall or roll this manual. backwards, follow the special procedure for Always maintain proper tire pressure as de- braking described in this manual.
  • Page 12 carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
  • Page 13 Down load your free copy of E-TON’s ATV Rider Safety Handbook From www.etonamerica.com...

  • Page 14: Location Of The Warning And Specification Labels

    Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace- ment label from your E-TON dealer.
  • Page 15 H7101-FID0-0000...

  • Page 17: Description

    DESCRIPTION Left view Right view 1. Fuel cock 1. Spark arrester 2. Rear wheel 2. Seat 3. Footrest 3. Footrest 4. Front wheel...

  • Page 18: Controls And Instruments

    Controls and instruments 10. Fuel Gauge 1. Rear brake lever 11. Transmission gear indicator light 2. Parking brake 3. Front brake lever 12. Transmission gear Shift Shaft 4. Throttle lever 5. Main switch 6. Fuel tank cap 7. Auxiliary 12v DC Electrical Outlet The ATV you have purchased may differ slightly 8.

  • Page 19: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS WARNING A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. Main switch The positions of the main switch are as follows: All electrical systems are supplied with power, and the engine can be started.

  • Page 20: Transmission Gear Indicator Light

    Handlebar switches Transmission gear indicator light 1. Forward indicator light “F” 1. Start switch “START” 2. Neutral indicator light “N” 2. Light switch “LIGHTS” 3. Reverse indicator light “R” 3. Engine stop switch “ENG. STOP” 4. Horn switch “HORN” Neutral indicator light “F” This indicator light comes on when the transmis- Engine stop switch “ENG.
  • Page 21 Horn switch “HORN” Start switch “START” Push this switch to crank the engine with the start- The horn button is a yellow push switch, located below the turning signal lamp switch on the left-hand See the starting instructions on page 6-1 prior handlebar.

  • Page 22: Throttle Lever

    Speed limiting throttle adjustment Throttle lever Your ATV is equipped with a throttle travel limiting Once the engine is running, movement of the throt- bolt which is used to control the maximum speed tle lever will increase the engine speed. of the ATV.

  • Page 23: Vehicle Speed Limiter

    Vehicle speed limiter 1. Loosen the locknut. 2. To increase the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (a). To decrease the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (b).

  • Page 24: Front Brake Lever

    Rear brake lever Front brake lever The rear brake lever is located on the left handle- The front brake lever is located on the right handle- bar. To apply the rear brake, pull the brake lever to- bar. To apply the front brake, pull the brake lever ward the handlebar grip.

  • Page 25: Parking Brake

    Parking brake WARNING Use the parking brake before starting the engine or Always set the parking brake before starting parking the ATV, especially on a slope. Apply the the engine. The ATV could start moving front bake lever and push down the lock button to unexpectedly if the parking brake is not applied.

  • Page 26: Transmission Gear Selector

    Transmission gear selector stop and the brake lever is fully engaged before moving the shifting shaft. The ATV is equipped with a fully automatic C.V.T. Always pause in the "N" neutral position for a few transmission and has forward and reverse gearing. seconds when shifting from forward to reverse or A transmission shifting shaft is located on the right from reverse to forward, this allows the transmission...
  • Page 27 Gasohol containing methanol and ethanol are not recom- Fuel tank capacity: mended by E-TON because it can cause damage 8.5 L (2.25 US gal) (1.87 Imp.gal) to the fuel system or ATV performance problems. WARNING NOTICE Do not overfill the fuel tank.

  • Page 28: Fuel Cock

    With the fuel cock lever in this position, fuel flows Fuel cock (for USA) to the carburetor. Turn the fuel cock lever to this The fuel cock supplies fuel from the tank to the car- position when starting the engine and riding. buretor while also filtering it.

  • Page 29: Choke

    Choke Seat The choke is used to start a cold engine. To remove the seat Move the choke in direction (a) to turn on the Pull the seat lock lever upward and pull up the seat choke. at the rear. Move the choke in direction (b) to turn off the choke.

  • Page 30: Kickstarter

    To install the seat 2. Move the kickstarter lever down lightly with your Insert the projection on the front of the seat into the foot until the gears engage, and then push it seat holder and push down on the seat at the rear. down smoothly but forcefully.

  • Page 31: Pre-Operation Checks

    Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by an E-TON dealer.
  • Page 32 Front brake Lubricate cable if necessary. 5-3, 8-21, 8-22 Check lever free play, and adjust if necessary. Check operation. If soft or spongy, have E-TON dealer bleed hydraulic system. Check brake pads for wear, and replace if necessary. Rear brake...

  • Page 33: Fuel

    Check to see if any brake fluid is leaking out of the specified level. Add oil as necessary. pipe joint or brake fluid reservoir. Apply the brake (See page 8-14.) firmly for one minute. If there is any leakage, have an E-TON dealer check the brake system.

  • Page 34: Throttle Lever

    Use the tire pressure gauge to check and adjust tire open smoothly and spring back to the idle position pressures when the tires are cold. Tire pressures when released. Have an E-TON dealer correct if must be equal on both sides. necessary.
  • Page 35 Set tire pressures to the following specifications: Recommended pressure: Front 28 kPa (4.0 psi) (0.28 kgf/cm Rear 28 kPa (4.0 psi) (0.28 kgf/cm Minimum: Front 22 kPa (3.2 psi) (0.22 kgf/cm Rear 22 kPa (3.2 psi) (0.22 kgf/cm 1. Low-pressure tire gauge The tire pressure gauge is included as standard equipment.

  • Page 36: Tire Wear Limit

    Tire wear limit After extensive tests, only the tires listed below have been approved for this model by E-TON When the tire groove decreases to 3 mm (0.12 in) POWER TECH CO., LTD. due to wear, replace the tire. Front:...

  • Page 37: Chassis Fasteners

    Chassis fasteners Make sure that all nuts, bolts and screws are prop- erly tightened. Instruments and switches Check that all instruments and switches are working properly. Correct if necessary.

  • Page 38: Operation

    3. Turn the main switch to “ON” and the engine stop switch to “RUN”. 4. Shift the transmission into neutral. The neutral indicator light should come on. If the indicator light does not come on, have an E-TON dealer check the electrical circuit.
  • Page 39 Ambient temp./choke position °C 0° 10° 20° 30° This model is equipped with an ignition circuit cut- off system. The engine can be started under the 90° °F 30° 50° 70° following conditions. The transmission is in neutral. The clutch is disengaged with the transmission in gear.

  • Page 40: Starting A Warm Engine

    crank the engine more than 10 seconds on each To start out and accelerate attempt. 1. Release the throttle lever. 7. If the engine is started with the choke in posi- NOTICE tion (1), the choke should be returned to posi- tion (2) to warm up the engine.

  • Page 41: Engine Break-In

    If any engine trouble should immediately have There is never a more important period in the life of an E-TON dealer check the ATV. your engine than the first 320 km (200 mi) or 20 hours of riding. For this reason, you should read the following material carefully.

  • Page 42: Parking On A Slope

    Parking on a slope WARNING Avoid parking on hills or other inclines. Park- ing on a hill or other incline could cause the ATV to roll out of control, increasing the chance of an accident. If you must park on an incline, place the ATV transversely across the incline, stop the engine, apply the parking brake, and then block the front and rear wheels...

  • Page 43: Accessories And Loading

    E-TON vehicles. fere with your ability to control the ATV. Exam- E-TON is not in a position to test the products that ples include (but are not limited to) a heavy or these aftermarket companies produce. Therefore,...
  • Page 44 Use extra caution when riding an ATV with ac- MAXIMUM LOADING LIMIT cessories. The ATV may handle differently than ATV loading limit (total weight of rider, cargo, it does without accessories. accessories, and tongue): 100.0 kg (220 lb) Loading If you are carrying cargo and towing a trailer, in- WARNING clude the tongue weight in the maximum ATV Never exceed the stated load capacity for this...

  • Page 45: Riding Your Atv

    RIDING YOUR ATV...

  • Page 46: Getting To Know Your Atv

    GETTING TO KNOW YOUR ATV to operate it without proper instruction. The risk of an accident is greatly increased if the This ATV is for recreation use. This section, Riding operator does not know how to operate the your ATV, provides general ATV riding instructions ATV properly in different situations and on for recreational riding.
  • Page 47 Not recommended for children under 16 years of age. WARNING A child under 16 should never operate an ATV with engine size greater than 90 cc. Use by chil- dren of ATVs that are not recommended for their age can lead to severe injury or death of the child.
  • Page 48 This ATV is designed to carry operator only – passengers prohibited. The long seat is to allow the operator to shift position as needed during operation. It is not for carrying passengers. WARNING Never carry a passenger. Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV.
  • Page 49 Apparel WARNING Always wear the following to reduce risk of injury Operating without eye protection can result in in an accident: an accident and increases your chances of a Approved motorcycle helmet that fits properly severe injury in the event of an accident. Eye protection (goggles, helmet face shield, or protective eyewear) Over-the-ankle boots, gloves, long-sleeved shirt...
  • Page 50 Do not operate after consuming alcohol or Pre-operation checks drugs. Always inspect your ATV each time you use it to The operator’s performance capability is reduced make sure the ATV is in safe operating condition. by the influence of alcohol or drugs. Consuming Perform the pre-operation checks listed on page alcohol or drugs could seriously affect your judg- 5-1.
  • Page 51 (See pages 4-4 and 4-5 ) 1. Locknut E-TON recommends that all beginning riders start 2. Adjusting screw off with the vehicle speed limiter turned in to limit the amount of speed available while they learn. The...
  • Page 52 Loading and accessories Reduce speed and allow more room to stop. A heavier vehicle takes longer to stop. As originally equipped, this ATV is not designed to Avoid hills and rough terrain. Choose terrain carry cargo or tow a trailer. If you choose to add carefully.
  • Page 53 During operation Avoid wheelies and jumping. Always keep your feet on the footboards during WARNING operation; otherwise, they may contact the rear Attempting wheelies, jumps, and other stunts wheels. increases the chance of an accident, including WARNING an overturn. Never attempt stunts, such as Removing even one hand or foot can reduce wheelies or jumps.
  • Page 54 ATV should be gen- let brush, grass and other materials collect under uine E-TON or equivalent components designed the vehicle, near the muffler or exhaust pipe, or for use on this ATV and should be installed and used next to other hot parts.

  • Page 55: Be Careful Where You Ride

    BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only. WARNING Paved surfaces may seriously affect handling and control of the ATV, and may cause the ATV to go out of control. Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets.
  • Page 56 WARNING Never operate this ATV on any public street, road or highway, even a dirt or gravel one. You could collide with another vehicle. Do not ride on any public road, street, or highway. Riding on public roads can result in collisions with other vehicles.
  • Page 57 Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the ATV to upset. WARNING The ATV could go out of control if you do not have enough time to react to hidden rocks, bumps, or holes.
  • Page 58 When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch. WARNING You could collide with another vehicle if oper- ating in off-road areas where you cannot easily be seen.

  • Page 59: Turning Your Atv

    or clothing to come in contact with these compo- Do not ride in areas posted “no trespassing”. nents. Do not ride on private property without getting per- With the engine idling, the drive position and then mission. release the parking brake. Apply the throttle slowly and smoothly.
  • Page 60 To achieve maximum traction while riding off-road, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning technique must be used to allow the ATV to make turns quickly and easily.

  • Page 61: Climbing Uphill

    curves. Shift your weight forward. Improper riding procedures such as abrupt throttle Never open the throttle suddenly. The ATV changes, excessive braking, incorrect body move- could flip over backwards. ments, or too much speed for the sharpness of the Never go over the top of any hill at high speed. turn may cause the ATV to tip.
  • Page 62 It is important when climbing a hill to make sure that your weight is transferred forward on the ATV. This can be accomplished by leaning for-ward and, on steeper inclines, standing on the footboards and leaning forward over the handlebars. Whenever possible, ride straight up hills.
  • Page 63 If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to con- tinue up the hill, dismount the ATV on the uphill side.

  • Page 64: Riding Downhill

    Shift your weight backward and to the up side of the hill. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side. Go straight down the hill where po- ssible.

  • Page 65: Crossing A Slope

    Whenever possible, ride your ATV straight downhill. CROSSING A SLOPE Avoid sharp angles which could allow the ATV to tip WARNING or roll over. Carefully choose your path and ride no Improperly crossing hills or turning on hills could faster than you will be able to react to obstacles cause loss of control or cause the ATV to over- which may appear.

  • Page 66: Crossing Through Shallow Water

    body in the uphill direction. It may be necessary to CROSSING THROUGH SHALLOW WATER correct the steering when riding on loose surfaces WARNING by pointing the front wheels slightly uphill. When Operating this vehicle through deep or fast- riding on slopes, be sure not to make sharp turns flowing water can lead to loss of control or over- either up or down hill.
  • Page 67 Test your brakes after leaving the water. If necess- ary, apply them several times to let friction dry out the linings. Do not continue to ride your ATV with- out verifying that you have regained proper braking ability. WARNING Wet brakes may have reduced stopping ability which could cause loss of control.

  • Page 68: Riding Over Rough Terrain

    RIDING OVER ROUGH TERRAIN WARNING Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never att- empt to ride over large obstacles, such as large rocks or fallen trees. When you go over ob- stacles, always follow proper procedures as described in the Owner’s Manual.

  • Page 69: Sliding And Skidding

    SLIDING AND SKIDDING WARNING Skidding or sliding improperly may cause you to lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain.

  • Page 70: What To Do If

    WHAT TO DO IF... This section is designed to be a reference guide only. Be sure to read each section on riding tech- niques completely. WHAT TO DO... If your ATV doesn’t turn when you want it to: Bring the ATV to a stop and practice the turning maneuvers again.
  • Page 71 If your ATV can’t make it up a hill you are trying If your ATV encounters shallow water: to climb: Ride slowly and carefully through slow moving Turn the ATV around if you still have forward water, watching for obstacles. Be sure to let wa- speed.

  • Page 72: Periodic Maintenance And Minor Repair

    If you are not familiar with vehicle service, have an E-TON The intervals given in the periodic maintenance and dealer perform service. lubrication chart should be considered as a general guide under normal riding conditions.

  • Page 73: Owner's Manual And Tool Kit

    If you do not have the tools or experience required for a particular job, have an E-TON dealer perform it for you. 1. Owner ’s manual 2. Owner ’s tool kit and low-pressure tire gauge...

  • Page 74: Periodic Maintenance Chart For The Emission Control System

    However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. Items marked with an asterisk should be performed by an E-TON dealer as they require special tools, data and technical skills.
  • Page 75 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE er comes ITEM 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours Check for leakage and replace gasket(s) if neces- sary. Exhaust system √ √ √ Check for looseness and tighten all screw clamps and joints if necessary.

  • Page 76: General Maintenance And Lubrication Chart

    General maintenance and lubrication chart INITIAL EVERY month Whichev- CHECK OR MAINTENANCE er comes ITEM 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours Every 20–40 hours (more often in wet or Air filter element Clean and replace if necessary. dusty areas) Clutch Check operation...
  • Page 77 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE er comes ITEM 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours Check for looseness or damage, and replace if Wheel hub bearings √ √ √ √ necessary. Make sure that all nuts, bolts, and screws are Chassis fasteners √...
  • Page 78 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 first (mi) (200) (800) (1600) (1600) (3200) hours • Check operation and correct if necessary. Throttle lever hous- • Check throttle cable free play and adjust if neces- √...
  • Page 79 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years replace the components of the brake master cylinder and caliper, and change the brake fluid.

  • Page 80: Checking The Spark Plug

    In addition, the condition of the spark attempt to diagnose such problems yourself. In- plug can reveal the condition of the engine. stead, have an E-TON dealer check the ATV. To remove the spark plug 2. Check the spark plug for electrode erosion 1.

  • Page 81: Inline Fuel Filter

    plug should be tightened to the specified torque as Spark plug gap: soon as possible. 0.6–0.7 mm (0.024–0.028 in) 4. Install the spark plug cap. Inline fuel filter Your ATV is equipped with an inline fuel filter to prevent dirt and debris from entering the carburetor and engine.

  • Page 82: Engine Oil

    Start the engine and check for leaks. Inspect the To replace the filter, first turn the fuel cock to the fuel lines for cuts, abrasions and deterioration. "OFF" position. Then carefully compress the wire Replace fuel lines as needed. clamp rings until the clamp is free of the fuel line. DO NOT start or operate the engine if the fuel filter Slide each clamp away from the filter about 3/4".
  • Page 83 If the engine was started before checking the oil level, be sure to warm up the engine sufficiently, and then wait at least ten minutes until the oil set- tles for an accurate reading. 3. Remove the engine oil filler cap, and then wipe the dipstick off with a clean rag.
  • Page 84 4. Remove the engine oil filler cap, and then 7. Add the specified amount of the recommend- remove the engine oil drain bolt to drain the ed engine oil, and then install and tighten the oil from the crankcase. engine oil filler cap. Recommended oil: See page 10-2.

  • Page 85: Final Transmission Oil

    The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have E-TON dealer check and repair the ATV. In addition, the final transmission oil must be changed at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 86: Cleaning The Air Filter Element

    Cleaning the air filter element Tightening torque: The air filter element should be cleaned at the in- Final transmission oil drain bolt: tervals specified in the periodic maintenance and 25 Nm (2.5 m·kgf, 18.1 ft·lbf) lubrication chart. Clean the air filter element more 5.
  • Page 87 2. Remove the air filter case cover by removing the bolts. 1. Air filter case cover 2. Air filter element 3. Clean the air filter element with compressed air. 4. Check the air filter element and replace it if damaged. 5.

  • Page 88: Cleaning The Spark Arrester

    Cleaning the spark arrester (for USA) Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool be- Be sure the exhaust pipe and muffler are cool be- fore cleaning the spark arrester. fore cleaning the spark arrester. 1.

  • Page 89: Adjusting The Carburetor

    Always let the exhaust system cool prior to E-TON dealer, who has the necessary profes- touching exhaust components. sional knowledge and experience. The adjustment Always wear eye protection, and make sure described in the following section, however, may no one is behind the ATV.

  • Page 90: Checking The Throttle Cable Free Play

    1. Start the engine and warm it up. If the specified idling speed cannot be obtained as The engine is warm when it quickly responds to the described above, have an E-TON dealer make the throttle. adjustment. 2. Attach the tachometer to the spark plug lead.

  • Page 91: Valve Clearance

    To essary, have an E-TON dealer adjust it. prevent this from occurring, the valve clearance must be adjusted by an E-TON dealer at the inter- vals specified in the periodic maintenance and lu- brication chart.

  • Page 92: Adjusting The Front Brake Lever Free Play

    E-TON dealer replace the brake shoes as a set. Front brake Before adjusting the brake lever free play, check the front brake shoes for wear.
  • Page 93 1. Turn the left brake cable adjusting nut in direction (a) to increase the free play, and in direction (b) to decrease it. 1. Right brake cable 2. Left brake cable 3. Cable joint 1. Left brake cable adjusting nut 2.

  • Page 94: Checking The Rear Brake Pads

    If a brake pad has worn to the point that the wear indicator grooves have almost disappeared, have an E-TON dealer replace the brake pads as a set. 1. Wear indicator groove...

  • Page 95: Changing The Rear Brake Fluid

    The brake lever free play should measure 0~3.0 mm (0~0.118 in) as shown. If the free play is incorrect, have an E-TON dealer check the brake system. 1. Minimum level mark...

  • Page 96: Checking And Lubricating The Cables

    If a cable is damaged or does not move pivots should be lubricated if necessary. smoothly, have an E-TON dealer check or replace Recommended lubricants: Front brake lever: Lithium-soap-based grease...

  • Page 97: Checking The Wheel Hub Bearings

    However, the wheel and hub or if a wheel does not turn smoothly, battery lead connections need to be checked and, have an E-TON dealer check the wheel hub if necessary, tightened. bearings. NOTICE Never attempt to remove the battery cell seals, as this would permanently damage the battery.
  • Page 98 1. Place the battery in its compartment. To charge the battery Make sure to properly connect the battery Have an E-TON dealer charge the battery as soon leads to the battery terminals. as possible if it seems to have discharged. Keep in...

  • Page 99: Replacing The Fuse

    If you 2. Remove the blown fuse, and then install a do not have access to a constant-voltage new fuse of the specified amperage. battery charger, have an E-TON dealer charge your battery. Specified fuse: 10.0 A Replacing the fuse 3.

  • Page 100: Drive Chain Slack

    Chain slack adjustment Drive chain slack The drive chain will stretch with use and will require periodic adjustments. To check the chain tension, remove the chain guard and measure the slack. 10-20 mm 1. The axle position lock bolts 2. The chain tension adjuster Loosen the axle position lock bolts lightly and turn the chain adjuster nut to take up the excess slack in the chain.

  • Page 101: Removing A Wheel

    Removing a wheel 2. Elevate the ATV and place a suitable stand under the frame. 1. Loosen the wheel nuts. 3. Remove the nuts from the wheel. 4. Remove the wheel. 1. Wheel nuts 8-30...

  • Page 102: Installing A Wheel

    Installing a wheel 2. Lower the ATV to the ground. 1. Install the wheel and the nuts. 3. Tighten the wheel nuts to the specified torques. When installing the wheel, make sure its arrow mark points toward the rotating direction of the Tightening torques: Front wheel nuts: wheel.

  • Page 103: Troubleshooting

    However, should your ATV re- quire any repair, take it to an E-TON dealer, whose skilled technicians have the necessary tools, expe- rience, and know-how to service the ATV properly.

  • Page 104: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have an E-TON dealer check the ATV. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 105: Cleaning And Storage

    CLEANING AND STORAGE applications such as those available in coin- Cleaning operated car washers. Frequent, thorough cleaning of your ATV will not 4. Once most of the dirt has been hosed off, only enhance its appearance but will improve its wash all surfaces with warm water and mild, general performance and extend the useful life of detergent-type soap.

  • Page 106: Storage

    Long-term Storage Before storing your ATV for several months: 1. Follow all the instructions in the “Cleaning” Short-term section of this chapter. Always store your ATV in a cool, dry place and, if 2. Turn the fuel cock lever to “OFF”. necessary, protect it against dust with a porous 3.
  • Page 107 plug, and then place the spark plug on the cylinder head so that the electrodes are Make any necessary repairs before storing the grounded. (This will limit sparking during ATV. the next step.) d. Turn the engine over several times with the starter.

  • Page 108: Specifications

    SPECIFICATIONS Engine Type Four cycle Air / Oil cooled Displacement 149.6 cc Bore / Stroke 57.4 * 57.8mm Compression 9.7:1 Transmission Type Automatic (C.V.T. V-Belt) Chassis Overall Length 1665 mm / 65.6" Overall Width 1010 mm / 39.8" Overall High 1070 mm / 42.1"...

  • Page 109: Spark Plug

    Carburetor Make/Size Kei-Hin with Manual choke Main Jat 1.08mm Pilot Jet 0.35mm Air Mixture Adjustment Back out 1 - 2 turns Idle Speed Idle 1600 - 1800rpm Sprockets Frnot 12 teeth Rear 34 teeth Chain #520 Battery 12V-8AH-GTX9 Head Light 35 W / 35 W Rear Light 21 W / 5 W...

  • Page 110: Noise Regulation

    Noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of de- sign incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 111: Maintenance Record

    Maintenance record Copies of work orders and/or receipts for parts you purchase and install will be required to document main- tenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required.
  • Page 112 Canada one should contact with your local E-TON dealer. The “limited vehicle warranty” is applicable to all the E-TON ATV consumers : However for the regions outside USA & Canada one should contact with your local E-TON dealer. 11-5...

  • Page 113: Eton America, Llc

    OR CONSEQUENTAL DAMAGES, SO THE ABOVE LIMITA TION OR EXCLUSION MAY NOT APPLY TO YOU. The “limited vehicle warranty” is applicable to all the E-TON ATV consumers : However for the regions outside USA & Canada one should contact with your local E-TON dealer.
  • Page 114 INDEX Accessories and loading ..........6-6 Engine break-in .............. 6-4 Air filter element, cleaning..........8-15 Engine, cold start............6-1 Engine idling speed............8-18 Engine oil............5-3, 8-11 Battery................8-26 Engine, starting a warm..........6-3 Brake lever, front.............4-6 Engine stop switch............4-2 Brake lever, rear.............4-6 Brake lever free play, checking the rear......8-24 Brake lever free play, adjusting the front......8-21 Final transmission oil ..........
  • Page 115 Main switch ..............4-1 Throttle cable free play, checking........8-19 Maintenance and lubrication chart........8-5 Throttle lever ............4-4, 5-4 Maintenance chart, emission control system....8-3 Tires and rims, aftermarket ..........5-6 Tire information............... 5-6 Tire pressure, measuring..........5-4 Tires................5-4 Owner’s manual and tool kit........... 8-2 Tire wear limit..............5-6 Troubleshooting............8-32 Troubleshooting chart..........8-33...
  • Page 118 WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER ALWAYS: operate: without proper training or instruction. use proper riding techniques to avoid at speeds too fast for your skills or the vehicle overturns on hills and rough...

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