Table Of Contents - Kohler KD225 Workshop Manual

Water-cooled, indirect injection

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Owner's manual (140 pages)

Owner's manual (160 pages)

Use & maintenance (160 pages)

Table Of Contents

Table of Contents

INDEX

This manual contains pertinent information regarding the repair of KOHLER water-cooled, indi-

rect injection Diesel engines type KD 225_315_350_400_440: updated June 20, 2012.

INDEX

PREFACE .................................................................................................................................................................. 2

WARRANTY CERTIFICATE ..................................................................................................................................... 3

Limited 3 year kohler ® diesel engine warranty .................................................................................................................. 3

California emission control warranty statement ................................................................................................................. 3

Your warranty rights and obligations .................................................................................................................................. 3

1 - TROUBLE SHOOTING ........................................................................................................................................ 7

Possible causes and trouble shooting . ............................................................................................................................... 7

2 - GENERAL REMARKS AND SAFETY INFORMATION ...................................................................................... 8

Safety regulations ............................................................................................................................................................... 8

General safety during operating phases ............................................................................................................................ 9

Safety and environmental impact ...................................................................................................................................... 9

3 - MODEL NUMBER AND IDENTIFICATION ....................................................................................................... 11

Manufacturer and motor identification data . ......................................................................................................................11

Approval data . ....................................................................................................................................................................11

4 - TECHNICAL DATA ............................................................................................................................................ 12

Characteristics kd 225_315_350 . ......................................................................................................................................12

Characteristics kd 400_440 . ..............................................................................................................................................13

5 - CHARACTERISTICS ......................................................................................................................................... 14

Characteristics power, torque and specific fuel consumption curves ...............................................................................14

6 - OVERALL DIMENSIONS ................................................................................................................................... 16

7 - MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING ........................................................................ 18

Maintenance ......................................................................................................................................................................18

Fuel ....................................................................................................................................................................................18

Recommended oil . .............................................................................................................................................................19

Acea sequences ................................................................................................................................................................19

8 - DISASSEMBLY/REASSEMBLY ........................................................................................................................ 20

Disassembly and reassembly . .......................................................................................................................................... 20

Dry air cleaner for kd 315 and kd 350 . .............................................................................................................................. 20

Dry air cleaner for kd 225 ................................................................................................................................................. 20

Dry air cleaner for kd 400-440 ..........................................................................................................................................21

Prefilter for dry air filter ......................................................................................................................................................21

Oil-bath air cleaner (optional) ........................................................................................................................................... 22

Muffler . .............................................................................................................................................................................. 22

Rocker arm cover breather system . .................................................................................................................................. 22

Rocker arm cover - breather ricirculation ......................................................................................................................... 23

Valve/rocker arm clearance (KD 225-315-350) . ............................................................................................................... 23

The engines KD 400 and 440 have hydraulic tappets, therefore no adjustment is required ........................................... 23

Do not start the engine for approximately 4 hours to allow the hydraulic tappets to settle completely ........................... 23

Hydraulic tappets KD 400-440 ........................................................................................................................................ 24

Tank .................................................................................................................................................................................. 25

Fuel filter KD 225-400-440 (version with internal filter) ................................................................................................... 25

Fuel filter for KD 225 - 315 - 350 - 400 - 440 (version with external filter) . ....................................................................... 25

Re-coil starting.................................................................................................................................................................. 26

Shroud .............................................................................................................................................................................. 26

Flywheel . ........................................................................................................................................................................... 26

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KD 225_315_350_400_440 Workshop Manual_cod. ED0053029330_1° ed_ rev. 00