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Océ User manual VarioPrint 1105 CMS Replacement Instructions...
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Océ-Technologies B.V. Océ-Technologies B.V. Copyright 2008, Océ-Technologies B.V. Venlo, The Netherlands. All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from Océ. Océ-Technologies B.V. makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.
Registration procedure ..............1-7 Count reset method of CMS corresponding parts ...... 1-11 Count checking method ............... 1-11 Count reset procedure ..............1-11 VarioPrint 1105 Pickup-roller assembly/Separation roller assembly ..... 2-1 Purpose ..................2-1 Procedure for removal ..............2-1 Procedure for reinstallation ............2-9 Fusing unit ..................
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Transfer separation charger unit ...........2-34 Purpose ..................2-34 Procedure for removal ..............2-34 Procedure for reinstallation ............2-39 DF-603 Pick-up roller unit ................3-1 Purpose ...................3-1 Procedure for the removal ..............3-1 Procedure for the reinstallation ............3-4 Separation roller unit .................3-8 Purpose ...................3-8 Procedure for the removal ..............3-8 Procedure for the reinstallation .............3-10 PF-701 Pick-up roller unit/Separation roller unit .........4-1...
Introduction Introduction The CMS (Customer Maintenance Support) is a system that supports the customer who conducts a parts replacement operation by himself without getting an technical assistance from the customer engineer, to minimize the downtime (shutdown period of the machine operation) of the machine of the customer.
Introduction Safety instructions For your safe operation, the following are the descriptions of the notices and requests that you have to follow when replacing parts. Be sure to read them carefully before conducting any part replacement operation. - Be sure to keep this CMS Replacement Instructions not to get it lost. - Be sure to follow the caution items given in the CMS Replacement In- structions.
Introduction Meaning of symbols Symbol Meaning Example Meaning A triangle indicates a danger This symbol warns against pos- against which you should take sible causes of burns. precaution. A diagonal line indicates a pro- This symbol warns against dis- hibited course of action. mantling the device.
Introduction CMS part replacement operation 7 WARNING Ignoring this warnings could cause serious injury or even death. Do not ignore this safety advices. Warning Symbol Do not allow any metal parts such as clips, staples and screws to fall into the inside or opening of the copier. They may cause a short circuit to the internal parts of the copier, thus leading up to a risk of an electric shock or fire.
Introduction 7 CAUTION Ignoring this cautions could cause injury or damage to property. Do not ignore this safety advices. Warning Symbol When unplugging the power cord from the power outlet, be careful not to pull the power cord. Otherwise, a fire may result with the power cord damaged, or you may get an electric shock.
Introduction Caution notations and caution labels For this copier, there are the caution notations or labels for safety operations provided at the locations as shown below. Be sure to take every care to avoid any accidents while in the part replacement operation. (Entrance of the reverse exit unit) (Right side of the fixing unit) (Top surface of the fixing unit)
Introduction Registration of part name/part number/limit value Introduction To replace CMS corresponding parts by customers, part name/part number/ limit value must be registered beforehand. This procedure enables, count management of CMS corresponding parts. CMS parts count The setting by customer engineer is necessary to display the [CMS parts count] screen.
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Introduction Touch [Setting]. By touching [Next] or [Previous], previous or next screen can be displayed. CMS Replacement instructions...
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Introduction Details There are 31 counters: from 01 to 31. Count method differs depending on registering part. See the following ta- ble for the count method. Count No Count method 1 to 2 1 count for each paper exit from tray 1 3 to 4 1 count for each paper exit from tray 2 5 to 6...
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Introduction Touch [+] or [,] to select No. of item for registration. Touch [Name Setting]. Enter a part name using the key board displayed on the touch pan- Touch [OK] and then register part name. Up to 8 letters can be entered for part name. Touch [P/N Setting].
Introduction Count reset method of CMS corresponding parts Count checking method After registration of CMS corresponding part name/part number/limit value, when count of the part reaches to its limit value, "*" mark appears beside the count No. displayed on the [CMS parts count] screen and the item is dis- played in red.
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Introduction Touch [Count Reset]. The message "Reset PARTS count ?" appears. Select [Yes]. If [No] is selected, the count is not cleared and the screen returns to the CMS Parts Count screen. 1-12 CMS Replacement instructions...
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Introduction The following is the screen after the count is cleared. Count value returns to 00000000 and "Start" becomes today's date. Touch [Return] twice to return to the Utility Menu screen. Touch [Exit]. CMS Replacement instructions 1-13...
VarioPrint 1105 VarioPrint 1105 Pickup-roller assembly/Separation roller assembly Purpose To return to the normal operation as soon as possible when a decrease in the paper feedability is found due to the deterioration of the pick-up roller or sep- aration roller.
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VarioPrint 1105 Open the front door (right) and the front door (left), and then turn OFF the main power switch. Front door (left) Main power switch Front door (right) Unplug the power cord from the wall outlet. 7 CAUTION When conducting the replacement operations, be sure to turn OFF the main power switch and the sub power switch and then unplug the pow- er cord from the wall outlet.
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VarioPrint 1105 Raise up the tray lock lever lightly and pull out the tray. Tray Tray lock lever Rotate the pick-up roller in the arrow-marked direction (counterclock- wise as seen from the front) and place the coupling in the longitudinal direction.
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VarioPrint 1105 Note The rotation of the pick-up roller is restricted only to the arrow-marked direction (counterclockwise). It does not rotate in the reverse direction (clockwise). So, be sure not to turn it in this direction forcibly. Remove the 2 C-clips.
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VarioPrint 1105 Hold the pick-up roller assembly by hand and lift the paper feed roller up to tilt while rotating it around the pick-up roller shaft, and then re- move it from the notch of the bearing and the joint.
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VarioPrint 1105 Remove the pick-up roller shaft from the arm of the paper feed guide plate and then remove the pick-up roller assembly. Pick-up roller assembly Pick-up roller shaft Pick-up roller assembly CMS Replacement instructions...
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VarioPrint 1105 Remove the 2 screws and then remove the entrance guide plate. Entrance guide plate Screw Remove the 2 screws and release the fixing of the separation roller as- sembly. Separation roller assembly Screw CMS Replacement instructions...
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VarioPrint 1105 After pulling out the front side of the separation roller assembly, remove the coupling pin in the rear from the joint. Joint Coupling pin Separation roller assembly When installing a new replacement part, see “Procedure for reinstalla- tion” on page 2-9.
VarioPrint 1105 Procedure for reinstallation Note The method for replacing the pick-up roller assembly/separation roller assembly is the same for the tray 1 and the tray 2. The explanation here is given of the tray 1. After completion of the installation, rotate the pick-up roller in the direc-...
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VarioPrint 1105 Install the separation roller assembly with the 2 screws. Separation roller assembly Screw Note When installing the separation roller assembly, be sure to screw it while pressing it down. Attach the entrance guide plate with the 2 screws.
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VarioPrint 1105 Insert the pick-up roller shaft of the new pick-up roller assembly into the paper feed guide plate arm. Pick-up roller assembly Pick-up roller shaft Paper feed guide plate CMS Replacement instructions 2-11...
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VarioPrint 1105 With the pick-up roller shaft being used as a fulcrum, rotate the pick- up roller assembly and insert the shaft and the coupling of the paper feed roller into the notch of the bearing and the joint respectively.
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VarioPrint 1105 Insert the bearing (rear) into the notch (1) of the metal frame while pressing down a little the metal frame of the pick-up roller assembly. Bearing (rear) Notch (1) Bearing (rear) Metal frame Bearing (front) Notch (2) Insert the bearing (front) into the notch (2) of the metal frame while pressing down a little the metal frame of the pick-up roller assembly.
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VarioPrint 1105 Attach the 2 C-clips. C-clips Pick-up roller Hold the pick-up roller lightly with your hands and rotate it counter- clockwise as seen from the front. And then check the paper feed roller, the belt and the coupling section to see if they rotate smoothly.
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VarioPrint 1105 Close the toner supply door. Toner supply door Plug the power cord into the wall outlet. Turn ON the main power switch and close the front door (left) and the front door (right). Front door (left) Main power switch...
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VarioPrint 1105 Turn ON the sub power switch. Sub power switch Reset the counter. For details, refer to “Count reset method of CMS corresponding parts” on page 1-11. 2-16 CMS Replacement instructions...
VarioPrint 1105 Fusing unit Purpose To return to the normal operation as soon as possible when a decrease in the fusibility is found due to the deterioration of the fusing unit. Procedure for removal Turn OFF the sub power switch.
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VarioPrint 1105 Unplug the power cord from the wall outlet. 7 CAUTION When conducting the replacement operations, be sure to turn OFF the main power switch and the sub power switch and then unplug the pow- er cord from the wall outlet.
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VarioPrint 1105 Open the paper reverse/exit section. Screws Paper reverse/ exit section Fusing cover Fusing paper exit section Open the fusing paper exit section. Remove the 2 screws and then remove the fusing cover. CMS Replacement instructions 2-19...
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VarioPrint 1105 Remove the screw (1) and then remove the lever assist plate. Lever assist plate Screw (1) Fusing unit Handle Screw (2) Fusing paper exit section Jam handling knob Remove the screw (2) and release the fixing of the fusing unit.
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VarioPrint 1105 When installing a new replacement part, see “Procedure for reinstalla- tion” on page 2-22. CMS Replacement instructions 2-21...
VarioPrint 1105 Procedure for reinstallation Check the reverse/exit section to see if it is open. Fusing unit Handle Reverse/ exit section Jam handling knob Screw (1) Lever assist plate Screw (2) 2-22 CMS Replacement instructions...
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VarioPrint 1105 Hold the jam handling release knob and the handle with both hands and set the new fusing unit. Note The position to which the fusing unit is set is provided with a guide pin. Be sure to set the guide pin to the concave portion at the bottom of the fusing unit.
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VarioPrint 1105 Install the fusing cover and fasten it with the 2 screws. Screws Paper reverse (exit section) Fusing cover Fusing paper exit section Close the fusing paper exit section. Close the reverse/exit section. Push in the ADU while holding the pull-out lever by hand, and then lock the pull-out lever.
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VarioPrint 1105 Turn ON the main power switch and close the front door (left) and the front door (right). Front door (left) Main power switch Front door (right) Turn ON the sub power switch. Sub power switch Reset the counter.
VarioPrint 1105 Cleaning web Purpose To return to the normal operation as soon as possible after completion of the wind-up of the cleaning web. Procedure for removal Turn OFF the sub power switch. Sub power switch Open the front door (right) and the front door (left), and then turn OFF the main power switch.
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VarioPrint 1105 Unplug the power cord from the wall outlet. 7 CAUTION When conducting the replacement operations, be sure to turn OFF the main power switch and the sub power switch and then unplug the pow- er cord from the wall outlet.
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VarioPrint 1105 Remove the 2 screws and then remove the web cover. Web cover Screw Release the couplings provided at the 2 places in the arrow-marked di- rection and remove the used cleaning web. Cleaning web Couplings When installing a new replacement part, see “Procedure for reinstalla- tion”...
VarioPrint 1105 Procedure for reinstallation Set the shaft on the unused side of the new cleaning web to the driven couplings (rear) and (front). Driven couplings (rear) Shaft on the unused side Notch Detent Wind-up shaft Cleaning web Either side...
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VarioPrint 1105 Note Be sure to set each of the detent on the driven couplings to the notch of the wind-up shaft. When the web is installed in the wrong direction, it does not coincide with the notch. Hold either side of the wind-up shaft of the new cleaning web with both hands, and take up the new cleaning web until the blue line disappears.
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VarioPrint 1105 Install the wind-up shaft of the new cleaning web to the wind-up cou- pling (front) and wind-up coupling (rear). Wind-up coupling (front) Cleaning web Wind-up Notch Detent shaft Wind-up Detent Notch Wind-up shaft coupling (rear) Note Be sure to set each of the detent on the driven coupling to the notch of the wind-up shaft.
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VarioPrint 1105 Install the web cover with the 2 screws. Web cover Screw Push in the ADU while holding the pull-out lever by hand, and then lock the pull-out lever. Pull-out lever Note When the ADU is brought back to its original position, be sure to lock the pull-out lever.
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VarioPrint 1105 Plug the power cord into the wall outlet. Turn ON the main power switch and close the front door (left) and the front door (right). Front door (left) Main power switch Front door (right) Turn ON the sub power switch.
VarioPrint 1105 Transfer separation charger unit Purpose To return to the normal operation as soon as possible when a decrease in the transfer or separation performance is found due to the deterioration of the transfer/separation charger unit. Procedure for removal Turn OFF the sub power switch.
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VarioPrint 1105 Unplug the power cord from the wall outlet. 7 CAUTION When conducting the replacement operations, be sure to turn OFF the main power switch and the sub power switch and then unplug the pow- er cord from the wall outlet.
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VarioPrint 1105 Remove the screw and then remove the connector cover. Screw Connector cover 2-36 CMS Replacement instructions...
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VarioPrint 1105 Disconnect the connector (1). Screw Block Transfer (separation unit) Block Screw Connector (1) Connector (2) Note When the transfer/separation charger unit is equipped with a transfer as- sist sheet other than the standard part, be sure to replace also the con- nector (2).
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VarioPrint 1105 Loosen the 2 screws and remove the transfer/separation unit. When installing a new replacement part, see “Procedure for reinstalla- tion” on page 2-39. 2-38 CMS Replacement instructions...
VarioPrint 1105 Procedure for reinstallation Install the new transfer/separation charger unit and fasten it with the 2 screws. Screw Transfer (separation unit) Screw Connector (1) Connector (2) Connect the connector (1). Note When the transfer/separation charger unit is equipped with a transfer as- sist sheet other than the standard part, be sure to replace also the con- nector (2).
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VarioPrint 1105 Attach the connector cover with the screw. Screw Connector cover Push in the ADU while holding the pull-out lever by hand, and then lock the pull-out lever. Pull-out lever Note When the ADU is brought back to its original position, be sure to lock the pull-out lever.
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VarioPrint 1105 Plug the power cord into the wall outlet. Turn ON the main power switch and close the front door (left) and the front door (right). Front door (left) Main power switch Front door (right) Turn ON the sub power switch.
DF-603 DF-603 Pick-up roller unit Purpose To return to the normal operation as soon as possible when a decrease in the paper feedability is found due to the deterioration of the pick-up roller or sep- aration roller. Procedure for the removal Turn OFF the sub power switch.
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DF-603 Unplug the power cord from the wall outlet. 7 CAUTION When conducting the replacement operations, be sure to turn OFF the main power switch and the sub power switch and then unplug the pow- er cord from the wall outlet. Open the open/close cover.
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DF-603 Remove the spring of the pick-up roller unit. Coupling Spring C-ring (2) Bearing Pick-up roller unit One-way clutch C-ring (1) Remove the C-rings (1) and (2), and slide the bearing and the one-way clutch to the outside respectively. Slide the pick-up roller unit once to the front side, and release it from the coupling to remove it upward.
DF-603 Procedure for the reinstallation Check the shaft of the new pick-up roller unit to see if it is provided with the bearing. Coupling Notch (2) C-ring (2) Spring Bearing Pick-up roller unit Notch (1) One-way clutch C-ring (1) Insert the shaft of the new pick-up roller unit into the notch (1) and notch (2) of the bearing.
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DF-603 Attach the spring. Note Check to see if the bending section at the edge on the original feed tray side of the pick-up roller unit is above the folding section of the stay. When it is below the bending section, the original cannot be fed correctly. Bending section at the edge Folding...
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DF-603 Install the sensor cover with the 3 screws. Sensor cover Screw Open/close cover Close the open/close cover. Plug the power cord into the wall outlet. Turn ON the main power switch and close the front door (left) and the front door (ight).
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DF-603 Turn ON the sub power switch. Sub power switch Reset the counter. For details, refer to “Count reset method of CMS corresponding parts” on page 1-11. CMS Replacement instructions...
DF-603 Separation roller unit Purpose To return to the normal operation as soon as possible when a decrease in the paper feedability is found due to the deterioration of the separation roller. Procedure for the removal Remove the pick-up roller unit. For details, refer to “Procedure for the removal”...
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DF-603 Slide the 2 bearings to the outside and remove the separation roller unit. When installing a new replacement part, see “Procedure for the rein- stallation” on page 3-10 CMS Replacement instructions...
DF-603 Procedure for the reinstallation Set the new separation roller unit in the notch of the bearing. C-ring Gear Separation roller unit Notch Bearing Fit the 2 bearings in the respective notches of the bearings. Install the gear. Attach the C-ring. Install the auxiliary roller assembly with the 2 screws.
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DF-603 Reset the counter. For details, refer to “Count reset method of CMS corresponding parts” on page 1-11. CMS Replacement instructions 3-11...
PF-701 PF-701 Pick-up roller unit/Separation roller unit Purpose To return to the normal operation as soon as possible when a decrease in the paper feedability is found due to the deterioration of the pick-up roller or sep- aration roller. Procedure for removal Note The removing/reinstalling methods of the pick-up roller unit and the sep- aration roller unit are the same for all of the trays 3, 4 and 5.
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PF-701 Open the front door (right) and the front door (left), and then turn OFF the main power switch. Front door (left) Main power switch Front door (right) Unplug the power cord from the wall outlet. 7 CAUTION When conducting the replacement operations, be sure to turn OFF the main power switch and the sub power switch and then unplug the pow- er cord from the wall outlet.
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PF-701 Open the front door. Tray lock lever Hole Tray Front door Insert a driver into the hole and pull out the tray while lifting up the tray lock lever a little. CMS Replacement instructions...
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PF-701 Rotate the pick-up roller in the arrow-marked direction (clockwise as seen from the front side) and bring the coupling to the lengthwise di- rection. Coupling C-clip Pick-up roller Note The rotation of the pick-up roller is restricted only to the arrow-marked direction (clockwise).
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PF-701 Hold the pick-up roller unit by hand and lift and tilt the paper feed roller so that it rotates on the pick-up roller shaft to remove it from the notch of the bearing and the coupling. Notch Coupling Paper feed roller Pick-up roller unit Pick-up roller...
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PF-701 Remove the pick-up roller shaft from the arm of the paper feed guide plate and then remove the pick-up roller unit. Pick-up roller unit Pick-up roller Pick-up roller unit shaft CMS Replacement instructions...
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PF-701 Remove the 2 screws and then remove the entrance guide plate. Screw Entrance guide plate Remove the 2 screws and release the fixing of the separation roller unit. Screw Separation roller unit CMS Replacement instructions...
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PF-701 Pull out the front side of the separation roller unit in the arrow-marked direction, and then remove the coupling pin in the rear from the cou- pling. Coupling pin Coupling Separation roller unit When installing a new replacement part, see “Procedure for reinstalla- tion”...
PF-701 Procedure for reinstallation Note The removing/reinstalling methods of the pick-up roller unit and the sep- aration roller unit are the same for all of the trays 3, 4 and 5. The expla- nation here is made of the examples of the tray 3. After completion of installation, be sure to rotate the pick-up roller in the paper feed direction (clockwise as seen from the front side) to check to see if the paper feed roller and the belt rotate smoothly.
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PF-701 Insert the new separation roller unit askew and engage the coupling pin with the coupling. Coupling pin Coupling Separation roller unit 1 – For trays 3 and 5 2 – For tray 4 Note Be sure to engage the coupling pin with the coupling. For a separation roller unit, there are two types and their use is decided according to the type of trays.
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PF-701 Install the separation roller unit with the 2 screws. Screw Separation roller unit Note When installing the separation roller unit, be sure to screw it while press- ing it down. Install the entrance guide plate with the 2 screws. Screw Entrance guide plate CMS Replacement instructions...
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PF-701 Insert the pick-up roller shaft of the new pick-up roller unit into the pa- per feed guide plate arm. Pick-up roller unit Pick-up roller shaft 4-12 CMS Replacement instructions...
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PF-701 Rotate the pick-up roller unit with the shaft of the pick-up roller used as a fulcrum and insert the shaft and the coupling pin of the paper feed roller into the notch of the bearing and the coupling respectively. Notch Coupling pin Coupling Paper feed...
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PF-701 Put the bearing (rear) in the notch (1) of the metal frame while pressing down a little the metal frame of the pick-up roller unit. Notch (2) Bearing (Rear) Bearing (front) Bearing (rear) Notch (1) Metal frame Put the bearing (front) in the notch (2) of the metal frame while pressing down a little the metal frame of the pick-up roller unit.
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PF-701 Attach the 2 C-clips. Coupling C-clip Pick-up roller Hold the pick-up roller lightly and rotate it clockwise as seen from the front. And then check the paper feed roller, and the coupling section to see if they rotate smoothly. Note The rotation of the pick-up roller is limited only in the arrow-marked di- rection (clockwise) and it does not rotate in the reverse direction (coun-...
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PF-701 Close the front door. Front door (left) Main power switch Front door (right) Plug the power cord into the wall outlet. Turn ON the main power switch and close the front door (left) and the front door (right). Turn ON the sub power switch. Sub power switch Reset the counter.
RC-501 RC-501 Waste toner recycle box replacement instructions Purpose To return to the normal operation as soon as possible when the waste toner recycle box of RC-501 is full. Procedure for removal Turn OFF the sub power switch. Sub power switch CMS Replacement instructions...
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RC-501 Open the front door (right) and the front door (left), and then turn OFF the main power switch. Front door (left) Main power switch Front door (right) Unplug the power cord from the wall outlet. 7 CAUTION When conducting the replacement operations, be sure to turn OFF the main power switch and the sub power switch and then unplug the pow- er cord from the wall outlet.
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RC-501 Release the hose joint, and remove the waste toner recycle box. Note To disengage the hose joint, pull the plug attached to the hose on the main unit side. Hose joint Waste toner recycle box Hose on the main unit side CMS Replacement instructions...
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RC-501 Open the lid of the waste toner recycle box. Container Remove the container. Note Do not sit or get on top of the waste toner recycle box. Doing so may cause the box to topple over and could result in personal injury. CMS Replacement instructions...
RC-501 Procedure for reinstallation Set the new container and close the lid. Container CMS Replacement instructions...
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RC-501 Connect the hoses. Hose joint Waste toner recycle box Hose on the main unit side Note After installing, check that the hose joint is securely connecting the hos- es. Otherwise a toner clogging may occur. Placing the waste toner recycle box, make sure that the hose on the main unit side does not get caught in the main unit or sagging.
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RC-501 Note When replacing the waste toner recycle box, never loosen or retighten the cap at 2 positions. Loosening or retightening the cap may cause the hose in the waste toner recycle box twisted so that the hose may be dis- connected or damaged and the toner may be spattered.
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Reader's comment sheet Reader's comment sheet Questions Have you found this manual to be accurate? O Yes O No Were you able to operate the product, after reading this manual? O Yes O No Does this manual provide sufficient background information? O Yes O No Is the format of this manual convenient in size, readability and arrangement (page...
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City: Country: Please return this sheet to: Océ-Technologies B.V. For the attention of ITC User Documentation. P.O. Box 101, 5900 MA Venlo The Netherlands Send your comments by E-mail to: itc-userdoc@oce.com For the addresses of local Océ organisations see: http://www.oce.com...
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Océ-Australia Ltd. Océ-Österreich GmbH P.O. Box 363 Postfach 95 Ferntree Gully MDC 1233 Vienna Vic 3165 Austria Australia http://www.oce.at/ http://www.oce.com.au/ Océ-Belgium N.V./S.A. Océ-Brasil Comércio e Indústria Ltda. J. Bordetlaan 32 Av. das Nações Unidas, 11.857 1140 Brussel Brooklin Novo Belgium São Paulo-SP 04578-000...
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Addresses of local Océ organisations Océ-Hungaria Kft. Océ-Ireland Ltd. 1241 Budapest 3006 Lake Drive Pf.: 237 Citywest Business Campus Hungary Saggart http://www.oce.hu/ Co. Dublin Ireland http://www.oce.ie/ Océ-Italia S.p.A. Océ Japan Corporation Strada Padana Superiore 2/B 3-25-1, Nishi Shinbashi 20063 Cernusco sul Naviglio (MI)
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5450 North Cumberland Avenue Chicago, IL 60656 http://www.oceusa.com/ Note: The web site http://www.oce.com gives the current addresses of the local Océ organisations and distributors. Note: The addresses of local Océ organisations for information about the Wide Format Printing Systems and the Production Printing Systems can be different from the addresses above.
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