MULTIQUIP Power DCA85USJ2 Operation And Parts Manual
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MULTIQUIP Power DCA85USJ2 Operation And Parts Manual

60hz generator (john deere 4045hf285 diesel engine)
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OPERATION AND PARTS MANUAL
®
MODEL DCA85USJ2
60HZ GENERATOR
(JOHN DEERE 4045HF285 DIESEL ENGINE)
PARTS LIST NO. M2870400404C
Revision #1 (03/22/11)
To fi nd the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL ® MODEL DCA85USJ2 60HZ GENERATOR (JOHN DEERE 4045HF285 DIESEL ENGINE) PARTS LIST NO. M2870400404C Revision #1 (03/22/11) To fi nd the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 3: Reporting Safety Defects

    1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safecar.gov. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 3...

  • Page 4: Table Of Contents

    Troubleshooting (Generator) ........63 Troubleshooting (Engine Controller) ...... 64 Troubleshooting (Diagnostic Lamp) ....... 65 Explanation Of Code In Remarks Column..... 66 Suggested Spare Parts ......... 67 PAGE 4 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 5: Parts Ordering Procedures

    All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 5...

  • Page 6: Safety Information

    CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 7  ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 7...
  • Page 8  NEVER touch the hot exhaust manifold, local Health and Safety Administrator. muffl er or cylinder. Allow these parts to cool before servicing equipment. PAGE 8 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 9  Use the trailer’s swivel jack to adjust the trailer height to  ALWAYS shutdown engine before transporting a level position while parked. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 9...
  • Page 10  NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death. PAGE 10 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 11: Safety Information

     ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.  ALWAYS keep battery cables in good working condition. Repair or replace all worn cables. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 11...

  • Page 12: Specifi Cations

    4.3 gal. (16.2 L)/hr at 3/4 load Fuel Consumption 3.1 gal. (11.9 L)/hr at 1/2 load 2.0 gal. (7.6 L)/hr at 1/4 load Battery 27 (CCA 0° 800A) x 1 PAGE 12 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 13: Dimensions

    32.13 in. (816 mm.) 71.26 in. (1,810 mm.) 33.30 in. (846 mm.) 48.82 in. (1240 mm.) 32.13 in. (816 mm.) 33.30 in. (846 mm.) DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 13...

  • Page 14: Installation

    INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 15: Installation

    They are to resist damage to the bottom of the generator and to maintain alignment. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 15...

  • Page 16: General Information

    Use the cable selection chart (Table 6) as a  Five output terminal lugs (3Ø power) guide for selecting proper extension cable size. PAGE 16 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 17: Major Components

    Air Filter Assembly Generator Assembly Battery Assembly Output Terminal Assembly Fuel Tank Assembly Generator Control Panel Assembly Engine Operating Panel Assembly Figure 3. Major Components DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 17...

  • Page 18: Diagnostic Display

     Set Units for Display (English or Metric) 1. Menu Button – Press this button to enter or exit menu screens.  English Confi guration Parameters. PAGE 18 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 19 STORED CODES 1800 RPM ENGINE CONF SETUP 1-UP DISPLAY 14.2 57 PSI SETUP-4-UP DISPLAY BATT VOLT OIL PRES ENG RPM COOL TEMP SELECT UNITS DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 19...
  • Page 20 SAE J1939 supported parameters). GO TO 1-UP DISPLAY STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT PAGE 20 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 21 LOAD RPM ENG RPM SETUP 1-UP DISPLAY 1800 RPM SETUP-4-UP DISPLAY SELECT UNITS 14.2 57 PSI BATT VOLT ENG RPM COOL TEMP OIL PRES DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 21...
  • Page 22 GO TO 1-UP DISPLAY BATT VOLT ENG RPM COOL TEMP OIL PRES STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT PAGE 22 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 23 6. Touch the “Menu Button” to exit the Main menu and 14.2 57 PSI return to the engine parameter display. TEMP! ENG RPM COOL BATT VOLT OIL PRES DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 23...
  • Page 24 SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY 14.2 57 PSI 1 of x SELECT UNITS BATT VOLT OIL PRES ADJUST BACKLIGHT SPN110 FMI10 HIGH COOLANT TEMP MORE HIDE PAGE 24 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 25 SETUP-4-UP DISPLAY 3000 LOAD RPM ENG RPM 1800 RPM SELECT UNITS ADJUST BACKLIGHT 14.2 57 PSI ENG RPM COOL TEMP! BATT VOLT OIL PRES DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 25...
  • Page 26 57 PSI SELECT UNITS BATT VOLT OIL PRES ADJUST BACKLIGHT ADJUST CONTRAST 5. Touching the “Menu Button” will take you back through the menus. PAGE 26 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 27 “Setup 1-up Display” is highlighted. ENGLISH ESPANOL FRANCAIS DEUTSCH GO TO 1-UP DISPLAY STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 27...
  • Page 28 ENGINE COOLANT TEMPERATURE the order of display for the parameters and that the parameter is selected for display. USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF PAGE 28 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 29 ADJUST BACKLIGHT parameters one at a time. Use the “Arrow Buttons” to scroll to the “Automatic Scan” function. USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 29...
  • Page 30 This action will reset the unit to the factory default. 125°F 1000 RPM COOL TEMP ENG RPM USE DEFAULTS 14.2 CUSTOM SETUP 57 PSI AUTOMATIC SCAN OFF BATT VOLT OIL PRES PAGE 30 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 31 13. Repeat the parameter selection process until all spaces STORED CODES ENGINE CONF are fi lled. SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT UTILITIES DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 31...
  • Page 32 J1939 Version not yet used and CLEARING GAGES PLEASE WAIT continue to check the SPN number. J1939 VERSION 1 J1939 VERSION 2 J1939 VERSION 3 PAGE 32 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 33 “Modbus Setup” menu is highlighted, then touch “Enter”. GAGE DATA REMOVE ALL GAGES SOFTWARE VERSION MODBUS SETUP FAULT CONVERSION DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 33...

  • Page 34: Diagnostic Display

    The Diagnostic Display has no record of connected gages to the RS485 bus. DISPLAY NOT VISIBLE Press and hold the “Menu” button for approximately 3 seconds. PAGE 34 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 35: Generator Control Panel

    7. AC Voltmeter — Indicates the output voltage present main circuit breaker in the closed position (ON). at the U,V, and W Output Terminal Lugs. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 35...

  • Page 36: Engine Operating Panel

    4. Fuel Gauge - Indicates amount of diesel fuel available. functions. If any abnormal conditions occur, an Active Fault Code will be displayed. This diagnostic display can be located inside the control box PAGE 36 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 37: Engine Operating Panel

    These conditions can be observed by monitoring the LED status indicators on the front of the controller module. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 37...

  • Page 38: Output Terminal Panel Familiarization

     Two GFCI Circuit Breakers @ 20 amps  Five Output Terminal Lugs ( U, V, W, O, Ground) Figure 7. Output Terminal Panel PAGE 38 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 39 240/120 position. Figure 11. Plastic Face Plate (Output Terminal Lugs) Figure 9. 120/240V Twist-Lock Auxiliary Receptacles DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 39...
  • Page 40 175A main circuit breaker is provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine. Figure 13. Over Current Relay Figure 12. Connecting Loads PAGE 40 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 41: Load Application

    150 ft. 100 ft. 65 ft. transfer switch. 2400 4800 125 ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 41...

  • Page 42: Generator Outputs

    254V 277V 76.7 10 amps/receptacle Voltage Selector Switch Single-Phase 240/120V Position 72.5 15 amps/receptacle 1Ø Line-Neutral/ 120V 240V Line-Neutral Line-Line 68.4 20 amps/receptacle Line-Line PAGE 42 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 43: Generator Outputs/Gauge Reading

    W and U terminals as indicated on the AC Voltmeter Gauge (Figure 17) Figure 16. AC Voltmeter Figure 17. AC Voltmeter Change-Over Switch Gauge DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 43...

  • Page 44: Output Terminal Panel Connections

    To achieve a 3Ø 208V output the voltage selector switch Figure 21. UVWO Terminal Lugs must be in the 3Ø-240/139 position and the voltage 3Ø-240/139V Connections regulator must be adjusted to 208V.. PAGE 44 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 45 ALWAYS make sure that the connections to the UVWO terminals are secure and tight. The possibility of arcing exists, that could cause a fi re. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 45...

  • Page 46: Inspection/Setup

     API Service Classifi cation CC/SD  API Service Classifi cation CC/SE  API Service Classifi cation CC/SF Table 11. Recommended Motor Oil Figure 30. Internal Fuel Tank System PAGE 46 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 47 ONLY use #2 diesel fuel when refueling. DO NOT OVERFILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 34). Figure 34. Fuel Expansion DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 47...
  • Page 48 Boiling Point Anti- °C °F °C °F Freeze NOTICE When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%. PAGE 48 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 49: Inspection/Setup

    Tighten all hose clamps and check hoses for leaks. Figure 36. Battery Connections If any hose (fuel or oil) lines are defective replace them immediately. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 49...

  • Page 50: Generator Start-Up Procedure

    OFF and the engine will start up automatically. CORRECT INCORRECT Figure 42. Pre-Heat Lamp Figure 38. Engine Enclosure Doors PAGE 50 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 51 VOLTS.. be between 167°~203°F (75°~95°C) (Green Zone). Figure 50. Coolant Temperature Gauge Figure 46. Frequency Meter DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 51...
  • Page 52 When starting generator in AUTO mode use the “Manual Start-up” procedure except where noted (see below). PAGE 52 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 53: Generator Shut-Down Procedures

    7. Inspect entire generator for any damage or loosening of components that may have occurred during operation. EMERGENCY SHUTDOWN PROCEDURE 1. Place the MPEC Control Switch (Figure 58) in the OFF/RESET position. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 53...

  • Page 54: Maintenance

    RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator. PAGE 54 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 55: Maintenance

    To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. Figure 60. Fuel Tank Cleaning DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 55...
  • Page 56 Allow engine to cool when fl ushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam. PAGE 56 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 57: Trailer Maintenance

    16. Application — Indicates which units can be employed on a particular trailer. 7. Coupler — Type of hitch used on the trailer for towing. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 57...
  • Page 58 Dragging Brakes Replace rubber parts Enough brake fl uid or correct fl uid? fi ll with dot 4 fl uid. PAGE 58 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 59 Align wheels. Check bearing adjustment Cupping Out-of-balance. and balance tires. Wheel lockup and Avoid sudden stops when Flat Spots tire skidding. possible and adjust brakes. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 59...
  • Page 60 90-120 16" 20-25 50-60 90-120 Figure 64. Wheel Lug Nuts Tightening Sequence NOTICE NEVER use an pneumatic air gun to tighten wheel lug nuts. PAGE 60 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 61: Trailer Wiring Diagram

    TRAILER WIRING DIAGRAM Figure 65. Trailer/Towing Vehicle Wiring Diagram DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 61...

  • Page 62: Generator Wiring Diagram

    GENERATOR WIRING DIAGRAM Figure 66. Generator Wiring Diagram PAGE 62 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 63: Engine Wiring Diagram

    ENGINE WIRING DIAGRAM Figure 67. Engine Wiring Diagram DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 63...

  • Page 64: Troubleshooting (Engine Controller)

    Confi rm load requirements and reduce. Circuit Breaker Tripped Defective circuit breaker? Check and replace. Over current Relay actuated? Confi rm load requirement and replace. PAGE 64 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 65 Magnetic pick up out of adjustment? Adjust magnetic pick up. Loss of MPU light(s) or on. Magnetic pick up dirty? Clean magnetic pick up. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 65...

  • Page 66: Explanation Of Code In Remarks Column

    Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 66 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

  • Page 67: Suggested Spare Parts

    1....AT85174 ....SWITCH, OIL PRESSURE (ENGINE SIDE) 1....RE525016 .....THERMOCOUPLE NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 67...

  • Page 68: Generator Assy

    GENERATOR ASSY. PAGE 68 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 69 COVER, FAN 0340406040 HEX HEAD BOLT 0041206000 WASHER, FLAT 0600815000 0605000010 RUBBER SUSPENSION 0030012000 HEX NUT 0040012000 WASHER, LOCK 0041212000 WASHER, FLAT 0070506306 BEARING DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 69...

  • Page 70: Control Box Assy

    CONTROL BOX ASSY. PAGE 70 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 71 BASE ............1 ....REPLACES P/N 0601823109 PYCA1 CLIP ............2 ....REPLACES P/N 0601824400 0027104020 MACHINE SCREW 0601823240 RECTIFIER 0027104020 MACHINE SCREW M4260600404 BRACKET, RESISTOR UNIT 0016906016 HEX HEAD BOLT DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 71...
  • Page 72 CONTROL BOX ASSY. (CONTINUED) PAGE 72 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 73 OIL PRESSURE GAUGE 0602123092 WATER TEMPERATURE GAUGE 0602121081 CHARGING AMMETER 0602125090 FUEL GAUGE 0601810141 PANEL LIGHT 0601831330 SWITCH, PANEL LIGHT 0601831395 SWITCH, ENGINE SPEED M122310004 STOPPER DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 73...
  • Page 74 CONTROL BOX ASSY. (CONTINUED) PAGE 74 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 75 0602012345 O-RING M2246702204 WIRE HARNESS, GENERATOR ....1 ....S/N 8400985 AND BELOW M2246702214 WIRE HARNESS, GENERATOR ....1 ....S/N 8400986 AND ABOVE M2357201902 WIRE HARNESS, ENGINE DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 75...

  • Page 76: Engine And Radiator Assy

    ENGINE AND RADIATOR ASSY. PAGE 76 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 77 CONNECTOR ..........1 ....S/N 8400995 AND BELOW 0603306597 CONNECTOR ..........1 ....S/N 8400996 AND ABOVE 0603300285 LOCKNUT ...........1 ....S/N 8400995 AND BELOW 0603300286 LOCKNUT ...........1 ....S/N 8400996 AND ABOVE DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 77...
  • Page 78 ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 78 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 79 O-RING SENSOR WATER TEMP. RE52722 SENSOR , COOLANT TEMPERATURE 51M7041 O-RING SENSOR WATER TEMP. AT85174 SWITCH, OIL PRESSURE RE525016 THERMOCOUPLE 51M7041 O-RING SENSOR WATER TEMP. DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 79...

  • Page 80: Output Terminal Assy

    OUTPUT TERMINAL ASSY. PAGE 80 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 81 M2236100903 TERMINAL COVER 0010112045 HEX HEAD BOLT 0041212000 WASHER, FLAT M9310200004 STAY RUBBER 0030012000 HEX NUT M4236100604 COVER M4236400304 BRACKET 0016906016 HEX HEAD BOLT DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 81...

  • Page 82: Battery Assy

    BATTERY ASSY. PAGE 82 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 83 0602220920 BATTERY BOLT SET M4346900304 BATTERY CABLE M2346900304 BATTERY CABLE CABLE ............1 ....PURCHASE LOCALLY 0017112025 HEX HEAD BOLT 0040512000 TOOTHED WASHER 0040520000 TOOTHED WASHER DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 83...

  • Page 84: Muffler Assy

    MUFFLER ASSY. PAGE 84 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 85 EXHAUST PIPE M2333200204 GASKET 0017110050 HEX HEAD BOLT 0602325066 CLAMP M3330401104 COVER, EXHAUST PIPE M3330401003 BRACKET, EXHAUST PIPE 0016908020 HEX HEAD BOLT 0602326061 U BOLT DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 85...

  • Page 86: Fuel Tank Assy

    FUEL TANK ASSY. PAGE 86 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 87 HOSE BAND 0602042601 RETURN PIPE 0191301000 SUCTION HOSE 0191300700 RETURN HOSE 0605515109 HOSE BAND 0605511190 PICKUP ELBOW 0605512190 HOSE JOINT 0605512191 HOSE JOINT, 1/4-18 NPT DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 87...
  • Page 88 ENCLOSURE (1) ASSY. PAGE 88 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 89 WASHER, LOCK 004122000 WASHER, FLAT M2493505204 ROOF PANEL M2493505204 ACOUSTIC SHEET M2463200102 ROOF PANEL M2493506203 ACOUSTIC SHEET M3463200704 BACK PLATE 0016906016 HEX HEAD BOLT DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 89...
  • Page 90 ENCLOSURE (1) ASSY. (CONTINUED) PAGE 90 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 91 COVER, EXHAUST PIPE 0016908020 HEX HEAD BOLT 0016908020 HEX HEAD BOLT 0040508000 TOOTHED WASHER 0605503062 FUEL LEAK DETECTED SWITCH M1414800104 BRACKET 0016908020 HEX HEAD BOLT DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 91...
  • Page 92 ENCLOSURE (2) ASSY. PAGE 92 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 93 M2453003303 SIDE DOOR M249341004 ACOUSTIC SHEET M2453003403 SIDE DOOR M2493410004 ACOUSTIC SHEET M2453001503 SIDE DOOR M2493404504 ACOUSTIC SHEET M2453003503 SIDE DOOR M2493410104 ACOUSTIC SHEET DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 93...
  • Page 94 ENCLOSURE (2) ASSY. (CONTINUED) PAGE 94 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 95 HEX NUT M9110100804 HINGE M9110100904 HINGE M9116100004 WASHER 0019208020 HEX HEAD BOLT 0601850097 STOPPER 0027208025 MACHINE SCREW M9310000004 0600800320 MANUAL PAK, 9000-07 0021806016 MACHINE SCREW DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 95...

  • Page 96: Rubber Seals Assy

    RUBBER SEALS ASSY. PAGE 96 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 97 0229201090 RUBBER SEAL 0228100630 RUBBER SEAL 0229401080 RUBBER SEAL 0228800565 RUBBER SEAL 0228801080 RUBBER SEAL 0228800545 RUBBER SEAL 0228100370 RUBBER SEAL 0228100640 RUBBER SEAL DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 97...

  • Page 98: Nameplate And Decals Assy

    NAMEPLATE AND DECALS ASSY. PAGE 98 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 99 STRIPE : 85 M3560102504 STRIPE 0600500092 PLATE : MQ POWER 0021106016 MACHINE SCREW M9504200004 DECAL : WARNING S/N 8400921 AND ABOVE ..1 .... M90420000 DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 99...

  • Page 100: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. PAGE 100 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
  • Page 101 NOTES DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 101...
  • Page 102 © COPYRIGHT 2011, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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