MULTIQUIP Power WHISPERWATT DCA-220SSJ Operation And Parts Manual
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MULTIQUIP Power WHISPERWATT DCA-220SSJ Operation And Parts Manual

Whisperwatt series 60 hz generator
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
TM
WHISPERWATT
SERIES
MODEL DCA-220SSJ
60 Hz GENERATOR
PARTS LIST NO. C1870300404
Revision #1 (03/22/07)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Power WHISPERWATT DCA-220SSJ

  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODEL DCA-220SSJ 60 Hz GENERATOR PARTS LIST NO. C1870300404 Revision #1 (03/22/07) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 3 NOTE PAGE DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 3...

  • Page 4: Table Of Contents

    Generator Wiring Diagram ..........65 Engine Wiring Diagram ........... 66 Generator Troubleshooting ..........67 Engine Controller Troubleshooting ........68 Explanation of Code in Remarks Column ....... 70 Suggested Spare Parts ..........71 PAGE 4 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 5: Parts Ordering Procedures

    Parts Department: POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244 FAX: 310-632-2656 Toll-free FAX — 800-6-PARTS-7 E-MAIL: mqpower@multiquip.com (800/672-7877) INTERNET: www.mqpower.com DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 5...

  • Page 6: Specifications

    . l a e t i l ) s r i t p ( . l r h / l l u e t t PAGE 6 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 7 . n i . n i . n i . n i . n i . n i . n i . n i Figure 1. Dimensions DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 7...

  • Page 8: Safety Message Alert Symbols

    DANGER - ELECTROCUTION HAZARDS During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH! PAGE 8 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 9: Safety Message Alert Symbols

    This generator, other property, or the surrounding environment NOTE could be damaged if you do not follow instructions. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 9...

  • Page 10: Rules For Safe Operation

    ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. PAGE 10 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 11 See Table 6. ■ NEVER power cables or cords lay in wate r. ■ NEVER stand in water while AC power from the generator is being transfer to a load. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 11...
  • Page 12 PAGE 12 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 13: Rules For Safe Operation

    ■ DOT Requirements include the following: Connect and test electric brake operation. Secure portable power cables in cable tray with tie wraps. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 13...

  • Page 14: Generator Decals

    DCA-220SSJ — GENERATOR DECALS The DCA-220SSJ generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.

  • Page 15: Generator Decals

    DCA-220SSJ — GENERATOR DECALS Figure 3. Generator Decals (Cont inued) DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 15...

  • Page 16: Installation

    DCA-220SSJ — INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 17: Installation

    NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 17...

  • Page 18: General Information

    ■ ■ ■ ■ ■ Five output terminal lugs (3Ø power) ■ ■ ■ ■ ■ Battery Charger (Optional) ■ ■ ■ ■ ■ Water Heater (Optional) PAGE 18 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 19: Major Components

    / r o o r t y l b DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 19...

  • Page 20: Diagnostic Display

    Menu Button – Press this button to enter or exit menu screens. Left Arrow Button– Press this button to scroll through the screen either moving the parameter selection toward the left or upward. PAGE 20 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 21 1800 RPM GO TO 1-UP DISPLAY LANGUAGES 14.2 57 PSI STORED CODES ENG RPM COOL TEMP BATT VOLT OIL PRES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 21...
  • Page 22 14.2 57 PSI TEMP ENG RPM COOL BATT VOLT OIL PRES GO TO 1-UP DISPLAY STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT PAGE 22 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 23 1800 RPM GO TO 1-UP DISPLAY LANGUAGES 14.2 57 PSI STORED CODES ENG RPM COOL TEMP BATT VOLT OIL PRES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 23...
  • Page 24 14.2 57 PSI TEMP ENG RPM COOL BATT VOLT OIL PRES GO TO 1-UP DISPLAY STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT PAGE 24 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 25 Touch the “Menu Button” to exit the Main menu and return to the engine parameter display. 1000 RPM 1500 3000 LOAD RPM ENG RPM 1800 RPM 14.2 57 PSI ENG RPM COOL TEMP! BATT VOLT OIL PRES DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 25...
  • Page 26 SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY 14.2 57 PSI SELECT UNITS BATT VOLT OIL PRES Fault Code”. ADJUST BACKLIGHT 1 of x SPN110 FMI10 HIGH COOLANT TEMP MORE HIDE PAGE 26 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 27 14.2 57 PSI GO TO 1-UP DISPLAY ENG RPM TEMP! STORED CODES COOL BATT VOLT OIL PRES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 27...
  • Page 28 SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY 14.2 57 PSI SELECT UNITS BATT VOLT OIL PRES ADJUST BACKLIGHT ADJUST CONTRAST Touching the “Menu Button” will take you back through the menus. PAGE 28 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 29 “Arrow Buttons” to scroll through the menu until the “Setup 1-up Display” is highlighted. GO TO 1-UP DISPLAY STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 29...
  • Page 30 This number indicates ENGINE COOLANT TEMPERATURE the order of display for the parameters and that the parameter is selected function. for display. USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF PAGE 30 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 31 ENG RPM COOL ADJUST BACKLIGHT parameters one at a time. Use the “Arrow Buttons” to scroll to the “Automatic Scan” function. USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 31...
  • Page 32 This action will reset the unit to the factory default. 125°F 1000 RPM COOL TEMP ENG RPM 14.2 57 PSI USE DEFAULTS BATT VOLT OIL PRES CUSTOM SETUP PAGE 32 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 33 “Enter Button” to activate the “Utilities” functions. 13. Repeat the parameter selection process until all spaces are filled. STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP-4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT UTILITIES DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 33...
  • Page 34 PLEASE WAIT J1939 Version not yet used and continue to check the SPN number. J1939 VERSION 1 J1939 VERSION 2 J1939 VERSION 3 PAGE 34 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 35 When finished, touch “Menu” to return to the previous through the menu until the “Modbus Setup” menu is screen. highlighted, then touch “Enter”. GAGE DATA REMOVE ALL GAGES SOFTWARE VERSION MODBUS SETUP FAULT CONVERSION DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 35...

  • Page 36: Diagnostic Display

    NO GAGE DATA The Diagnostic Display has no record of connected gages to the RS485 bus. DISPLAY NOT VISIBLE Press and hold the “Menu” button for approximately 3 seconds. PAGE 36 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 37: Generator Control Panel

    (ON). Main Circuit Breaker – This three-pole, 600A main breaker is provided to protect the the U,V, and W Output Terminal Lugs from overload. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 37...

  • Page 38: Engine Operating Panel

    In addition a built in hour meter will record the number of operational hours that the generator has been in use. PAGE 38 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 39: Engine Operating Panel

    E. Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault. Engine Running – Indicates that engine is running at a safe operating speed. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 39...

  • Page 40: Output Terminal Panel Familiarization

    Two (2) GFCI Circuit Breakers @ 20 amps are considered bonded grounds . ■ ■ ■ ■ ■ Five (5) Output Terminal Lugs ( U, V, W, O, Ground) Figure 9. Output Terminal Panel PAGE 40 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 41 240 operation. Figure 13. Plastic Face Plate (Output Terminal Lugs) Figure 11. 240/139V Twist-Lock Auxiliary Receptacles DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 41...

  • Page 42: Output Terminal Panel Familiarization

    3-pole, 600A main circuit breaker is provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine. Figure 15. Over Current Relay Figure 14. Connecting Loads PAGE 42 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 43: Load Application

    (transfer) switch . Serious damage to the building’s . t f . t f . t f electrical system may occur without this transfer switch. t l u o r f t l o DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 43...

  • Page 44: Generator Outputs

    There exist the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even death ! t l o l i a ) e l ) e l PAGE 44 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 45: Gauge Reading

    20) to read the output on the selected leg of the UVWO terminals. The ammeter gauge will only NOTE show a reading when the Output Terminal Lugs are connected to a load and in use. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 45...

  • Page 46: Output Terminal Panel Connections

    Figure 25. UVWO Terminal Lugs increase voltage output, turn counterclockwise to 1Ø-139V Connections decrease voltage output. Use voltage regulator adjustment knob whenever fine tuning of the output voltage is required PAGE 46 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 47 Figure 29. UVWO Terminal Lugs ALWAYS make sure that the 1Ø-277V Connections connections to the UVWO NOTE terminals are secure and tight. The possibility of arcing exists, that could cause a fire. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 47...

  • Page 48: Setup

    API Service Classification CC/SD ■ ■ ■ ■ ■ API Service Classification CC/SE ■ ■ ■ ■ ■ API Service Classification CC/SF Figure 31. Internal Fuel Tank System PAGE 48 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 49 Figure 34. Full Fuel Tank CAUTION - REFUELING THE GENERATOR DO NOT OVER-FILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 35). Figure 35. Fuel Expansion DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 49...
  • Page 50 F - C ° F ° When the antifreeze is mixed with NOTE water, the antifreeze mixing ratio must be less than 50%. PAGE 50 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 51 Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately. Figure 37. Battery Connections DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 51...
  • Page 52 Operating Panel are lit during the initial starting of the engine. If no abnormal conditions exists, both lamps will turn off. Figure 42. MPEC Control Switch (Manual Position) Figure 39. Main, Aux. and GFCI Circuit Breakers (OFF) PAGE 52 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 53 Also observe that there are no active fault codes displayed on the diagnostic panel. If no fault codes are displayed, place the diagnostic switch in the OFF position. Figure 47. Voltmeter DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 53...
  • Page 54 NOTE comercial power falling below a Figure 52. Engine prescribed level by means of a Tachometer Gauge contact closure that is generated automatically by a transfer switch. PAGE 54 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 55: Generator Start-Up Procedure (Auto Mode)

    Figure 55. MPEC Control Switch (AUTO) automatically. 4. Continue operating the generator as s outlined in the Manual Start-up procedure (start at step 5). DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 55...

  • Page 56: Generator Shut-Down Procedure

    OFF (not lit). 6. Remove all loads from the generator. 7. Inspect entire generator for any damage or loosening of components that may have occured during operation. PAGE 56 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 57: Maintenance (Engine)

    This can be air element, press the dust indicator button to reset the reduced by keeping the tank full with diesel fuel. indicator. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 57...

  • Page 58: Maintenance (Engine)

    DO NOT spill the fuel during disassembly. place on blocks so tires do not touch the ground or block Vent any air. and completely remove the tires. PAGE 58 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 59 Figure 59. DCA-220SSJBattery Charger & Jacket Water Heater Power Connections DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 59...

  • Page 60: Maintenance (Trailer)

    16. Application - Indicates which units can be employed 7. Coupler - Type of hitch used on the trailer for towing. on a particular trailer. PAGE 60 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 61 . d i DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 61...
  • Page 62 SNUG FIT ONLY PARTS MUST ROTATE FREELY SHACKLE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED SPRING EYE BOLT TO RETAIN NUT BOLT ASSEMBLY SHOULDER TYPE SHACKLE BOLT PAGE 62 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 63: Maintenance (Trailer)

    " 2 " 3 " 4 " 5 " 6 Figure 62. Wheel Lug Nuts Tightening Sequence NEVER use an pneumatic air NOTE gun to tighten wheel lug nuts. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 63...

  • Page 64: Trailer Wiring Diagram

    DCA-220SSJ — TRAILER WIRING DIAGRAM Figure 63. Trailer/Towing Vehicle Wiring Diagram PAGE 64 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 65: Generator Wiring Diagram

    DCA-220SSJ — GENERATOR WIRING DIAGRAM Figure 64. Generator Wiring Diagram DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 65...

  • Page 66: Engine Wiring Diagram

    DCA-220SSJ — ENGINE WIRING DIAGRAM Figure 65. Engine Wiring Diagram PAGE 66 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 67 DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 67...

  • Page 68: Engine Controller Troubleshooting

    ) s ( c i t k c i t r i c i t k c i PAGE 68 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 69 NOTE PAGE DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 69...

  • Page 70: Explanation Of Code In Remarks Column

    Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 70 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 71: Suggested Spare Parts

    1 ..0601808804 ..CIRCUIT BREAKER 2P 50A 2 ..LY2DUS12VDC ... RELAY Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text NOTE pages of this book. DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 71...
  • Page 72 DCA-220SSJ — GENERATOR ASSY. GENERATOR ASSY. PAGE 72 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 73 PLAIN WASHER 7-8# C1132200003 COVER 7-9# 0226000510 RUBBER SEAL 7-10# 0225000470 RUBBER SEAL 7-11# 0017106016 HEX. HEAD BOLT 7-12# 0601850144 GROMMET C1154999992 END BRACKET C1138000003 FIELD ASSEMBLY, EXCITER DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 73...
  • Page 74 DCA-220SSJ — GENERATOR ASSY. (CONT.) GENERATOR ASSY. PAGE 74 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 75 HEX. HEAD BOLT 0043605000 SPRING WASHER C1132300114 COVER, FAN 0010106030 HEX. HEAD BOLT 0041206000 PLAIN WASHER 0600815000 0605000012 RUBBER SUSPENSION 0030020000 HEX. NUT 0040020000 SPRING WASHER 0070506907 BEARING, 6907ZZ DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 75...
  • Page 76 DCA-220SSJ— CONTROL PANEL ASSY. CONTROL PANEL ASSY. PAGE 76 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 77 PANEL LIGHT, DC 12V 0601810213 BULB 0207004000 HEX NUT 0601831330 PANEL LIGHT SWITCH 0601831557 EMERGENCY STOP BUTTON M9220100004 SET SCREW 0080200007 SNAP RING M4246700304 WIRE HARNESS, GENERATOR M4357200102 WIRE HARNESS, ENGINE DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 77...
  • Page 78 DCA-220SSJ— CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 78 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 79 RECTIFIER, DE45 ............. 2..REPLACES P/N 0601823240 0027104020 MACHINE SCREW M4260600404 BRACKET, RESISTOR UNIT 0016906016 HEX HEAD BOLT M4266600004 RESISTOR UNIT 020106050 HEX NUT ..............1..REPLACES P/N 0030006000 DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 79...
  • Page 80 DCA-220SSJ— CONTROL BOX ASSY. (CONT) CONTROL BOX ASSY. (CONT.) PAGE 80 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 81 M4213400104 CONTROL BOX BACK PANEL 0016908020 HEX HEAD BOLT 0226900300 EDGING 0226900215 EDGING 0017110040 HEX HEAD BOLT 0207010000 HEX NUT 0016908020 HEX HEAD BOLT 0016908020 HEX HEAD BOLT DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 81...
  • Page 82 DCA-220SSJ— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 82 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 83 ACOUSTIC SHEET M4310201404 BRACKET, INTER COOLER M4493601604 ACOUSTIC SHEET 0010110040 HEX HEAD BOLT 0030010000 HEX NUT 0040010000 WASHER, LOCK 0041210000 WASHER, FLAT 0016910025 HEX HEAD BOLT M4310301103 FAN SHROUD DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 83...
  • Page 84 DCA-220SSJ— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 84 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 85 HEX HEAD BOLT M4383000104 PIPE, AIR CLEANER 0602040365 90 DEGREE ELBOW 0605515260 HOSE BAND 0602022580 ADAPTER 0602022561 90 DEGREE ELBOW 0603306590 CONNECTOR 0603300285 ROCKNUT 0605511395 VALVE 0603306395 HOSE JOINT DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 85...
  • Page 86 DCA-220SSJ— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 86 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 87 LEAK OFF LINE 0017110020 HEX HEAD BOLT 0040510000 TOOTHED WASHER 0602220911 CLAMP 0602220910 CLAMP 0602202452 ENGINE WIRE HARNESS 0602015230 FAN BELT 813NLU0000T COOLANT LEVEL SWITCH ......1..REPLACES P/N 0602123290 DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 87...
  • Page 88 DCA-220SSJ— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 88 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 89 TERMINAL COVER 0010112045 HEX HEAD BOLT 0041212000 PLAIN WASHER 0805009804 STAY RUBBER 0030012000 HEX NUT 0605011505 STAY 0025305015 HEX HEAD BOLT M4236100604 COVER M4236400304 BRACKET 0019206015 HEX HEAD BOLT DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 89...
  • Page 90 DCA-220SSJ— BATTERY ASSY. BATTERY ASSY. PAGE 90 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 91 EARTH CABLE ............1 ....MAKE LOCALLY 0347010003 HEX HEAD BOLT 0208110000 HEX NUT 0845040414 TERMINAL CAP (+) 0845041304 TERMINAL CAP (-) 0017116030 HEX HEAD BOLT 0040516000 TOOTHED WASHER 0040520000 TOOTHED WASHER DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 91...
  • Page 92 DCA-220SSJ— MUFFLER ASSY. MUFFLER ASSY. PAGE 92 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 93 CLAMP M4333200004 GASKET 0010112055 HEX. HEAD BOLT 0040012000 SPRING WASHER 0041212000 PLAIN WASHER M4330300004 COVER 0016908020 HEX. HEAD BOLT M4333300304 BRACKET 0016908020 HEX. HEAD BOLT 0602326062 U-BOLT SET DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 93...
  • Page 94 DCA-220SSJ— FUEL TANK ASSY. FUEL TANK ASSY. PAGE 94 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 95 HEX NUT 0222100120 RUBBER SHEET 0222100180 RUBBER SHEET 0130206000 STREET ELBOW, 1/2” 8085512104 LONG NIPPLE 0603325011 VALVE,1/2” 0132006000 PLUG, 1/2” 0191302200 SUCTION HOSE 0191302800 RETURN HOSE 0605515109 HOSE BAND DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 95...
  • Page 96 NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 96 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 97 HEX HEAD BOLT 0030020000 HEX NUT 0040020000 SPRING WASHER 0041220000 PLAIN WASHER M4443000102 REAR FRAME M4493301904 ACOUSTIC SHEET 0019210035 HEX HEAD BOLT M4443300204 COVER, REAR FRAME M4493302004 ACOUSTIC SHEET DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 97...
  • Page 98 NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 98 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 99 HEX HEAD BOLT M4465300204 GUTTER 0019206016 HEX HEAD BOLT 0019208020 HEX. HEAD BOLT M4453200102 SPLASHER PANEL M4493404604 ACOUSTICSHEET 0019108065 HEX. HEAD BOLT 0042308000 SPRING WASHER 0042408000 PLAIN WASHER DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 99...
  • Page 100 NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 100 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 101 M4453600004 GUTTER M4453600104 GUTTER 0019206016 HEX. HEAD BOLT 0845046904 HINGE 0845045004 WASHER 0845047004 HINGE 0845045004 WASHER 0019208020 HEX. HEAD BOLT 0601850097 STOPPER 0025408025 MACHINE SCREW 0845031504 BLIND PLUG DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 101...
  • Page 102 DCA-220SSJ— RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 102 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 103 SEAL RUBBER 0229201060 SEAL RUBBER 0229200660 SEAL RUBBER 0228801050 SEAL RUBBER 0228800595 SEAL RUBBER 0228800635 SEAL RUBBER 0228100560 SEAL RUBBER 0228100370 SEAL RUBBER 0229201020 SEAL RUBBER 0228301200 SEAL RUBBER DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 103...

  • Page 104: Nameplate And Decals

    DCA-220SSJ— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. PAGE 104 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

  • Page 105: Nameplate And Decals

    EMBLEM 0021106016 MACHINE SCREW C1560100303 STRIPE C0560100403 STRIPE C1560100204 STRIPE C1560100404 STRIPE C1560100004 STRIPE C1560100103 STRIPE C0560100303 STRIPE M9503200104 DECAL, DANGER EXHAUST. GAS (INDOOR) .... 1 ... A90400000 DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 105...

  • Page 106: Terms And Condition Of Sale — Parts

    Multiquip’s designated receiving point. at the time of any price change. PAGE 106 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
  • Page 107 NOTE PAGE DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 107...
  • Page 108 FAX: 310-638-8046 310-537-3700, EXT. 279 Manufactured for Multiquip Inc. DENYO CO., LTD, JAPAN Your Local Dealer is: MQ POWER A Division of Multiquip Inc. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-632-2656 E-mail: mqpower@multiquip.com Internet: www.mqpower.com...

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