MULTIQUIP WHISPERWATT DCA800SSK2 Operation And Parts Manual
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MULTIQUIP WHISPERWATT DCA800SSK2 Operation And Parts Manual

MULTIQUIP WHISPERWATT DCA800SSK2 Operation And Parts Manual

Whisperwatt series 60hz generator (std.) (komatsu saa6d170e-3 diesel engine)
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OPERATION AND PARTS MANUAL
WHISPERWATT™ SERIES
MODEL DCA800SSK2
60HZ GENERATOR (STD.)
(KOMATSU SAA6D170E-3 DIESEL ENGINE)
PARTS LIST NO. C5871301004
Revision # (09/03/09)
To fi nd the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA800SSK2 60HZ GENERATOR (STD.) (KOMATSU SAA6D170E-3 DIESEL ENGINE) PARTS LIST NO. C5871301004 Revision # (09/03/09) To fi nd the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 3: Reporting Safety Defects

    18883274236 (TTY: 18004249153), go to http://www.nhtsa.dot.gov; or write Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safecar.gov. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 3...

  • Page 4: Table Of Contents

    Troubleshooting (Generator) ........50 Troubleshooting (MPEC) ........51 Troubleshooting (Engine Controller) ...... 52 Explanation Of Code In Remarks Column..... 54 Suggested Spare Parts ......... 55 PAGE 4 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 5: Parts Ordering Procedures

    All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 5...

  • Page 6: Safety Information

    CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 7 Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 7...
  • Page 8  NEVER touch the hot exhaust manifold, local Health and Safety Administrator. muffl er or cylinder. Allow these parts to cool before servicing equipment. PAGE 8 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 9  Use the trailer’s swivel jack to adjust the trailer height to  ALWAYS shutdown engine before transporting a level position while parked. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 9...
  • Page 10  NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death. PAGE 10 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 11 NEGATIVE battery terminal before performing service on the generator.  ALWAYS keep battery cables in good working condition. Repair or replace all worn cables. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 11...

  • Page 12: Specifi Cations

    41.3 gal. (156.5 L)/hr at full load 30.8 gal. (116.4 L)/hr at 75% load Fuel Consumption 22.6 gal. (85.9 L)/hr at 50% load 14.5 gal. (54.9 L)/hr at 25% load Battery 12V 200Ah x 4 (24V System) PAGE 12 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 13: Dimensions

    240.54 in. (6110 mm.) 29.53 in. (750 mm.) 98.43 in. (2500 mm.) 39.37 in. (1000 mm.) 76.77 in. (1950 mm.) 32.68 in. (830 mm.) DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 13...

  • Page 14: Installation

    INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 15: Installation

    They are to resist damage to the bottom of the generator and to maintain alignment. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 15...

  • Page 16: General Information

    (load) is held to  Water Heater (Optional) a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size. PAGE 16 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 17: Major Components

    Engine Operating Panel Assembly Battery Assembly Output Terminal Panel Assembly Generator Assembly Generator Control Panel Assembly Engine Control Panel Assembly Figure 3. Major Components DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 17...

  • Page 18: Generator Control Panel

    Panel Light Switch — When activated will turn on control panel light. Voltage Regulator Control — Allows ±15% manual adjustment of the generator’s output voltage. PAGE 18 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 19 The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 19...

  • Page 20: Engine Operating Panel

    Charging Ammeter Gauge — Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system. PAGE 20 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 21 NOTES DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 21...

  • Page 22: Output Terminal Panel Familiarization

    Eight (8) Output Terminal Lugs ( U, V, W, O, Ground) Terminal legs “O” and “Ground” are considered bonded grounds. Figure 6. Output Terminal Panel PAGE 22 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 23 The over current relay is located in the control box. Figure 8. Voltage Regulator Control Knob Figure 10. Over Current Relay DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 23...

  • Page 24: Load Application

    150 ft. 100 ft. 65 ft. transfer switch. 2400 4800 125 ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage PAGE 24 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 25: Generator Outputs

    Table 7. Voltages Available Three Phase 208V 220V 240V 416V 440V 480V (Switchable) Single Phase 120V 1127V 139V 240V 254V 277V (Switchable) DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 25...

  • Page 26: Generator Outputs/Gauge Reading

    W and U terminals as indicated on the AC Voltmeter Gauge (Figure 14). Figure 14. AC Voltmeter Gauge Figure 13. AC Voltmeter ChangeOver Switch (Volt reading on WU Lug PAGE 26 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 27: Output Terminal Panel Connections

    Connect the load wires to the UVWO terminals as shown in Figure 21. Figure 18. UVWO Terminal Lugs 1Ø139V Figure 21. UVWO Terminal Lugs Connections DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 27...

  • Page 28: Output Terminal Panel Connections

    ALWAYS make sure that the connections to the UVWO Connections terminals are secure and tight. The possibility of arcing exists, that could cause a fi re. PAGE 28 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 29: Inspection/Setup

    API Service Classifi cation CC/SD  API Service Classifi cation CC/SE  API Service Classifi cation CC/SF Table 9. Recommended Motor Oil Figure 27. Internal Fuel Tank System DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 29...
  • Page 30 ONLY use #2 diesel fuel when refueling. DO NOT OVERFILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 31). Figure 31. Fuel Expansion PAGE 30 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 31 Freezing Point Vol % AntiFreeze °C °F NOTICE When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 31...
  • Page 32 Tighten all hose clamps and check hoses for leaks. Figure 33. Battery Connections If any hose (fuel or oil) lines are defective replace them immediately. PAGE 32 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 33: Generator Startup Procedure (Manual)

    Close all engine enclosure doors (Figure 38). 35) is lit (ON). CORRECT INCORRECT Figure 35. Main Circuit Breaker OFF Lamp Figure 38. Engine Enclosure Doors DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 33...
  • Page 34 When a load is applied, the ammeter will indicate the amount of current that the load is Figure 43. Engine Speed Switch (High) drawing from the generator. PAGE 34 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 35 1800 RPM’s. Figure 55. Ammeter (Load) The generator will run until manually stopped or an Figure 51. Engine Tachometer Gauge abnormal condition occurs. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 35...

  • Page 36: Generator Startup Procedure (Auto Mode)

    When the MPEC control switch is placed in the AUTO position, the engine glow plugs will be warmed and the engine will start automatically. PAGE 36 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 37: Generator Shutdown Procedures

    Battery Switch (OFF) Remove all loads from the generator. Inspect entire generator for any damage or loosening of components that may have occurred during operation. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 37...

  • Page 38: Maintenance

    RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator. PAGE 38 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 39 To restart after running out of fuel, turn the switch to the “ON” position for 1530 seconds. Try again, if needed. Figure 63. Fuel Tank Cleaning DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 39...
  • Page 40 Allow engine to cool when fl ushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam. PAGE 40 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 41 Figure 65. Battery Charger and Jacket Water Heater Power Connections DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 41...

  • Page 42: Trailer Maintenance

    Application — Indicates which units can be employed on a particular trailer. Coupler — Type of hitch used on the trailer for towing. PAGE 42 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 43 The brake controller is not the same breakaway brake system that may be equipped on the trailer. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 43...
  • Page 44 Align wheels. Check bearing adjustment Cupping Outofbalance. and balance tires. Wheel lockup and Avoid sudden stops when Flat Spots tire skidding. possible and adjust brakes. PAGE 44 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 45 90120 16" 2025 5060 90120 Figure 68. Wheel Lug Nuts Tightening Sequence NOTICE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 45...

  • Page 46: Trailer Wiring Diagram

    TRAILER WIRING DIAGRAM Figure 69. Trailer/Towing Vehicle Wiring Diagram PAGE 46 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 47: Generator Wiring Diagram

    GENERATOR WIRING DIAGRAM Figure 70. Generator Wiring Diagram DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 47...

  • Page 48: Engine Wiring Diagram

    GENERATOR WIRING DIAGRAM (MAIN BREAKER) Figure 71. Engine Wiring Diagram PAGE 48 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 49: Controller Wiring Diagram

    ENGINE WIRING DIAGRAM Figure 72. Controller Wiring Diagram DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 49...

  • Page 50: Troubleshooting (Generator)

    Confi rm load requirements and reduce. Circuit Breaker Tripped Defective circuit breaker? Check and replace. Over current Relay actuated? Confi rm load requirement and replace. PAGE 50 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 51: Troubleshooting (Mpec)

    Magnetic pick up out of adjustment? Adjust magnetic pick up. Loss of MPU light(s) or on. Magnetic pick up dirty? Clean magnetic pick up. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 51...

  • Page 52: Troubleshooting (Engine Controller)

    — To clear the display after a fault or abnormal parameter has occured, press and hold this button for one second. This will reset the display. PAGE 52 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 53 NOTES DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 53...

  • Page 54: Explanation Of Code In Remarks Column

    Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 54 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 55: Suggested Spare Parts

    1....6216849140 ..SENSOR ASSY., COOLANT TEMPERATURE NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 55...

  • Page 56: Generator Assembly

    GENERATOR ASSY. PAGE 56 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 57 WASHER, FLAT 0017110020 HEX HEAD BOLT C5153000002 END BRACKET C4137000003 EXCITER FIELD ASSY 0012110075 HEX HEAD BOLT 0042610000 WASHER, LOCK 0041210000 WASHER, FLAT 0845044904 GROMMET DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 57...
  • Page 58 GENERATOR ASSY. (CONTINUED) PAGE 58 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 59 HEX HEAD BOLT 0012112040 HEX HEAD BOLT 0042512000 WASHER, LOCK C5131300003 FAN COVER 0017106050 HEX HEAD BOLT 0605000012 RUBBER SUSPENSION 0030020000 HEX NUT 0040020000 WASHER, LOCK DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 59...

  • Page 60: Control Panel Assy

    CONTROL PANEL ASSY. PAGE 60 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 61: Control Panel Assembly

    PANEL LIGHT 0601810214 BULB 0207004000 HEX NUT 0601830710 PANEL LIGHT SWITCH C9221100004 HEX. HEAD BOLT 0040008000 WASHER, LOCK 0041208000 WASHER, FLAT 0080200007 SNAP RING DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 61...

  • Page 62: Control Box Assembly

    CONTROL BOX ASSY. PAGE 62 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 63 MACHINE SCREW M7080041000Q CIRCUIT BREAKER, S8V 2500A ....1 ....REPLACES P/N C5244300003 0010308050 HEX HEAD BOLT 0042508000 WASHER, LOCK 0041208000 WASHER, FLAT 7521861303 VOLTAGE CHANGEOVER BOARD DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 63...
  • Page 64 CONTROL BOX ASSY. (CONTINUED) PAGE 64 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 65 CONTROL BOX PANEL 0017106016 HEX HEAD BOLT 7521811904 BRACKET 0017110025 HEX HEAD BOLT 0017108020 HEX HEAD BOLT 0017110030 HEX HEAD BOLT 0207010000 HEX NUT DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 65...

  • Page 66: Engine Assembly

    ENGINE ASSY. PAGE 66 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 67 HOSE CLIP 6162637810 RESERVE TANK .........1 ....REPLACES P/N 0602010207 C2317100503 RESERVE TANK BRACKET 6212617210 RESERVE TANK .........1 ....REPLACES P/N 0602010206 C5317100003 RESERVE TANK BRACKET DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 67...
  • Page 68 ENGINE ASSY. (CONTINUED) PAGE 68 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 69 C5358300804 CLAMPER ROD 6216849140 SENSOR ASSY., COOLANT TEMP.....1 ....S/N 316346 AND ABOVE 6735211930 O-RING 6008158280 SWITCH, OIL PRESSURE ......1 ....S/N 316346 AND ABOVE DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 69...

  • Page 70: Radiator Assembly

    RADIATOR ASSY. (S/N 316346 AND ABOVE) PAGE 70 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 71 HOSE, RADIATOR, LOWER 0728101029 CLAMP 0726120913 HOSE 0728100197 CLAMP 0803400536 BAND 0704200617 PLUG 6240112550 TUBE 6162144810 HOSE 0729900120 CLAMP 6240112560 TUBE 6162144810 HOSE 0728900120 CLAMP DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 71...

  • Page 72: Alternator Assembly

    ALTERNATOR ASSY. (S/N 311209 AND ABOVE) PAGE 72 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 73 ALTERNATOR ASSY. (S/N 311209 AND ABOVE) PART NO. PART NAME QTY. REMARKS 6240816150 PULLEY, NON HARDENING 6240816180 BELT, ALTERNATOR 6008253161 ALTERNATOR, ASSY DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 73...

  • Page 74: Thermostat Assembly

    THEROMOSTAT ASSY. (S/N 316346 AND ABOVE) PAGE 74 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 75 BOLT 0704230108 PLUG 6240116480 PLATE 6222116820 GASKET 0101081035 BOLT 0164331032 WASHER 0704200415 PLUG 6004216630 THERMOSTAT 6162136440 SEAL, THERMOSTAT 6240611761 TUBE 6162136481 GASKET 0101081030 BOLT DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 75...

  • Page 76: Water Pump Assembly

    WATER PUMP ASSY. PAGE 76 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 77 6162631270 NIPPLE ....... 1 ..S/N 310007 AND ABOVE 0728500180 CLIP ........1 ..S/N 310007 AND ABOVE 0728701410 HOSE ......... 1 ..S/N 310007 AND ABOVE DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 77...

  • Page 78: Starter Assembly

    STARTER ASSY. (S/N 316346 AND ABOVE) PAGE 78 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 79 STARTER ASSY. (S/N 316346 AND ABOVE) PART NO. PART NAME QTY. REMARKS 6008133512 STARTING MOTOR ASSY. (7.5 KW) 6221816810 GASKET 0101061645 BOLT 0164331645 WASHER DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 79...

  • Page 80: Engine Operating Panel Assembly

    ENGINE OPERATING PANEL ASSY. PAGE 80 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 81 CHARGING AMMETER 0602125091 FUEL GAUGE 0602103090 ALARM LAMP 0601810244 BULB, DC28V 0602122272 OIL PRESSURE UNIT FOR GAUGE 0602123267 WATER TEMP. UNIT FOR GAUGE 0602021109 PACKING DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 81...

  • Page 82: Output Terminal Assembly

    OUTPUT TERMINAL ASSY. PAGE 82 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 83 HEX NUT 7521865603 STOPPER 0010108030 HEX HEAD BOLT 0030008000 HEX NUT 0041208000 WASHER, FLAT C4237100504 COVER 0017108020 HEX HEAD BOLT 0601808804 CIRCUIT BREAKER, 50A DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 83...
  • Page 84 OUTPUT TERMINAL ASSY (CONTINUED). PAGE 84 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 85 HEX HEAD BOLT 0601811034 RECEPTACLE 0027104015 MACHINE SCREW 0030004000 HEX NUT 0041204000 WASHER, FLAT C4237101203 COVER 0601851780 GROMMET C4237102804 COVER C4237400804 BRACKET 0017106016 HEX HEAD BOLT DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 85...

  • Page 86: Battery Assembly

    BATTERY ASSY. PAGE 86 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 87 C5347400104 EARTH CABLE 0347010030 HEX HEAD BOLT 0208110000 HEX NUT 0845040114 TERMINAL CAP (+) 0845041004 TERMINAL CAP (-) C5347601304 BATTERY CABLE C5347601204 BATTERY CABLE DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 87...

  • Page 88: Muffl Er Assembly

    MUFFLER ASSY. PAGE 88 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 89 HEX HEAD BOLT 0030016000 HEX NUT 0040016000 WASHER, LOCK 0041616000 WASHER, FLAT C5331300304 COVER 0019208020 HEX HEAD BOLT C5331400104 COVER 0019208020 HEX HEAD BOLT C4334200504 GASKET DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 89...

  • Page 90: Fuel Tank Assy

    FUEL TANK ASSY. PAGE 90 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)

  • Page 91: Fuel Tank Assembly

    RETURN HOSE 0845039604 RUBBER SEAL 0010110100 HEX HEAD BOLT 0040010000 WASHER, LOCK 0041610000 WASHER, FLAT 0131108000 SOCKET 6003193320 FUEL FILTER CARTRIDGE ......2 ....REPLACES P/N 0602042583 DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 91...

  • Page 92: Enclosure Assembly #1

    ENCLOSURE ASSY.#1 PAGE 92 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 93 HEX HEAD BOLT C5327100504 BREATHER PIPE 0016908020 HEX HEAD BOLT 0019210025 HEX HED BOLT C5424201803 FRONT FRAME COVER C5424202103 FRONT FRAME COVER C5494100704 LINING DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 93...
  • Page 94 ENCLOSURE ASSY. #1 (CONTINUED) PAGE 94 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 95 FILLER COVER 0019208020 HEX HEAD BOLT 0019208020 HEX HEAD BOLT 0019210025 HEX HEAD BOLT 0600500090 EMBLEM 0021106016 MACHINE SCREW C5464500304 BRACKET 0019206020 HEX HEAD BOLT DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 95...

  • Page 96: Enclosure Assembly #2

    ENCLOSURE ASSY. #2 PAGE 96 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 97 0805011304 DOOR STOPPER 0805011204 DOOR STOPPER 0207106000 HEX NUT 0845047104 HINGE 0845045004 WASHER 0845047204 HINGE 0845045004 WASHER 0019208020 HEX HEAD BOLT 0845031504 0601850097 STOPPER DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 97...
  • Page 98 ENCLOSURE ASSY. #2 (CONTINUED) PAGE 98 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 99 0017108020 HEX HEAD BOLT 0019210030 HEX HEAD BOLT 0019212030 HEX HEAD BOLT 0600500090 EMBLEM 0021106016 MACHINE SCREW 0207106000 HEX NUT C5464500404 BRACKET C5464500504 BRACKET DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 99...

  • Page 100: Enclosure Assembly #3

    ENCLOSURE ASSY. #3 PAGE 100 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 101 LOUVER PANEL 7525151404 LOUVER PANEL C5454700204 LOUVER PANEL 0207106000 HEX NUT C5454301004 DUCT C5494405504 LINING C5494405804 LINING C5454300704 DUCT C5494403904 LINING C5454301104 DUCT C5494405604 LINING DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 101...
  • Page 102 ENCLOSURE ASSY. #3 (CONTINUED) PAGE 102 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 103 0601850097 STOPPER 0025408025 MACHINE SCREW 0019110065 HEX HEAD BOLT 0042310000 WASHER, LOCK 0042410000 WASHER, FLAT B9114000002 DOOR HANDLE 0021806016 MACHINE SCREW C5454700104 LOUVER PANEL DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 103...

  • Page 104: Rubber Seals Assembly

    RUBBER SEALS ASSY. PAGE 104 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 105 0228801600 RUBBER SEAL 0229200710 RUBBER SEAL 0229201840 RUBBER SEAL 0229200625 RUBBER SEAL 0228100380 RUBBER SEAL 0228100550 RUBBER SEAL 0228100120 RUBBER SEAL 0228100560 RUBBER SEAL DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 105...

  • Page 106: Nameplate And Decals Assembly

    NAMEPLATE AND DECALS ASSY. PAGE 106 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 107 DECAL : 3 PHASE OUTPUT TERMINAL ......1 ... C05100040 C5551000403 DECAL : RECEPTACLE & CIRCUIT BREAKER ....1 ... C55100040 0840619904 DECAL : DANGER HIGH VOLTAGE ........1 ... S2731 DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 107...
  • Page 108 NAMEPLATE AND DECALS ASSY (CONTINUED) PAGE 108 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 109 C5561101603 STRIPE 1011 C5561101104 STRIPE 1012 C5561101504 STRIPE 1013 C5561101204 STRIPE 1014 A9504000014 DECAL : DANGER ........1 ....A90400001 1015 C9511100804 DECAL : CAUTION........2 ....C91110080 DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 109...
  • Page 110 NAMEPLATE AND DECALS ASSY. (CONTINUED) PAGE 110 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 111 0840647804 DECAL : EMERGENCY STOP ..........1 ... S4100 C5551001104 DECAL : WARNING LAMP ..........1 ... C55100110A C0551000504 DECAL : BATTERY SWITCH ..........1 ... C05100050 DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 111...

  • Page 112: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. PAGE 112 — DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09)
  • Page 113 NOTES DCA800SSK2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (09/03/09) — PAGE 113...
  • Page 114 © COPYRIGHT 2009, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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