MULTIQUIP Whisperwatt DCA150USJ2 Operation And Parts Manual
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MULTIQUIP Whisperwatt DCA150USJ2 Operation And Parts Manual

MULTIQUIP Whisperwatt DCA150USJ2 Operation And Parts Manual

Whisperwatt series 60hz generator (john deere 6068hf285 diesel engine)
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OperatiOn and parts Manual
®
WhisperWatt™ series
MOdel dca150usJ2
60hz generatOr
(JOhn deere 6068hF285 diesel engine)
parts list nO. M3870400204
Revision #0 (08/22/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Whisperwatt DCA150USJ2

  • Page 1 WhisperWatt™ series MOdel dca150usJ2 60hz generatOr (JOhn deere 6068hF285 diesel engine) parts list nO. M3870400204 Revision #0 (08/22/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    prOpOsitiOn 65 Warning Diesel engine exhaust and some of page 2 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)

  • Page 3: Reporting Safety Defects

    If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 4: Table Of Contents

    table OF cOntents dca150usJ2 60 hz cOMpOnent draWings generator Generator Assembly ......... 68-69 Control Box Assembly ........70-73 Proposition 65 Warning ........... 2 Engine And Radiator Assembly ......74-77 Reporting Safety Defects ......... 3 Output Terminal Assembly ........ 78-79 Table Of Contents ............ 4 Battery Assembly..........

  • Page 5: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. ■ View Parts Diagrams ■ Order Parts To obtain an MQ Account, contact your District Sales Manager for more information.

  • Page 6: Safety Information

    saFety inFOrMatiOn Do not operate or service the equipment before reading the Potential hazards associated with the operation of this entire manual. Safety precautions should be followed at all equipment will be referenced with hazard symbols which times when operating this equipment. Failure to read and may appear throughout this manual in conjunction with understand the safety messages and operating instructions safety messages.
  • Page 7 saFety inFOrMatiOn general SaFetY „ never use accessories or attachments that are not recommended by MQ Power for this equipment. Damage CaUtion to the equipment and/or injury to user may result. „ never operate this equipment without proper protective „ alWaYS know the location of the nearest clothing, shatterproof glasses, respiratory protection, fi re extinguisher.

  • Page 8: Engine Safety

    saFety inFOrMatiOn engine SaFetY NOTICE DANGER „ never run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter „ The engine fuel exhaust gases contain poisonous carbon frequently to prevent engine malfunction.
  • Page 9 saFety inFOrMatiOn FUel SaFetY „ Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross DANGER vehicle weight rating.” „ DO NOT start the engine near spilled fuel or combustible „...
  • Page 10 saFety inFOrMatiOn eleCtriCal SaFetY „ Make sure power cables are securely connected to the generator’s output receptacles. Incorrect connections DANGER may cause electrical shock and damage to the generator. „ DO NOT touch output terminals during operation. Contact with output terminals NOTICE during operation can cause electrocution, „...

  • Page 11: Safety Information

    saFety inFOrMatiOn BatterY SaFetY environmental SaFetY DANGER NOTICE „ DO NOT drop the battery. There is a possibility that the „ Dispose of hazardous waste properly. battery will explode. Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters. „...

  • Page 12: Specifications

    speciFicatiOns Table 1. Generator Specifications model DCA-150USJ2 Revolving field, self ventilated, Type open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase Single Standby Output 132 KW (165 kVA) 95.7 KW Prime Output 120 KW (150 kVA) 87 KW 3Ø/1Ø...

  • Page 13: Dimensions

    diMensiOns Figure 1. Dimensions table 3. Dimensions Reference Dimension in. (mm) reference letter Dimension in. (mm) letter 42.50 in. (1080 mm.) 128.00 in. (3,250 mm.) 40.20 in. (1020 mm.) 75.00 in. (1,905 mm.) 40.90 in. (1040 mm.) 48.80 in. (1240 mm.) 40.20 in.

  • Page 14: Installation

    installatiOn Figure 2. Typical Generator Grounding Application page 14 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)

  • Page 15: Installation

    installatiOn oUtDoor inStallation generator groUnDing Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide ground.

  • Page 16: General Information

    general inFOrMatiOn GENERATOR open Delta exCitation SYStem This generator is equipped with the state of the art “open- This MQ Power generator (Figure 3) is a high quality Delta” excitation system. The open delta system consist portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible of an electrically independent winding wound among pumps and other industrial and construction machinery.

  • Page 17: Major Components

    MaJOr cOMpOnents Table 4. generator major Components item no. DeSCription Muffler Assembly Engine Assembly Air Filter Assembly Generator Assembly Battery Assembly Output Terminal Assembly Fuel Tank Assembly Generator Control Panel Assembly Engine Operating Panel Assembly Figure 3. Major Components DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11) — page 17...

  • Page 18: Diagnostic Display

    diagnOstic display 2. left arrow Button – Press this button to scroll through the screen either moving the parameter selection toward the left or upward. 3. right arrow Button – Press this button to scroll through the screen either moving the parameter selection toward the right or downward.
  • Page 19 diagnOstic display First Time Start Up 2. The first seven items of the “Main Menu” will be displayed. Touching the “Arrow Buttons” will scroll 1. When power is first applied to the diagnostic display, through the menu selection. the “Logo” is displayed. GO TO 1-UP DISPLAY LANGUAGES STORED CODES...
  • Page 20 diagnOstic display 4. If the word “MORE” appears above the “Arrow Buttons” 2. The language choices will be displayed. Use the there are more stored fault codes that may be viewed. “Arrow” buttons to scroll through the selections and Use the “Arrow Buttons” to scroll to the next Stored touch “Enter”...
  • Page 21 diagnOstic display First time Start-Up 2. The The first seven items of the “Main Menu” will be displayed. Touching the “Arrow Buttons” will scroll 1. When power is first applied to the diagnostic display, through thr menu selection. the “Logo” is displayed. GO TO 1-UP DISPLAY LANGUAGES STORED CODES...
  • Page 22 diagnOstic display The language choices will be displayed. Use the 4. f the word “MORE” appears above the “Arrow Buttons” “Arrow” buttons to scroll through the selections and there are more stored fault codes that may be viewed. touch “Enter” to make a selection. Use the “Arrow Buttons”...
  • Page 23 diagnOstic display FaUltS anD Warning 2. The main menu will pop up on the display. Use the “Arrow Buttons” to scroll through the menu until the Auxiliary Gage Fault “Engine Configuration” menu item has been highlighted 1. During normal operation the single or four parameter screen will be displayed.
  • Page 24 diagnOstic display 4. To acknowledge and “Hide” the fault and return to the Indicates Auxiliary Gage Fault single or four parameter display touch the “Enter Indicates Fault Warning Indicates Derate or Shutdown Condition Fault Button”. 5. Touching the “Enter Button” will redisplay the hidden fault.
  • Page 25 diagnOstic display Shutdown Codes 5. Touching the “Enter Button” once again will hide the fault and return the screen to the single or four 1. During normal operation the single or four parameter parameter display. screen will be displayed SHUTDOWN 1 of x SPN110 FMI10 1000 RPM...
  • Page 26 diagnOstic display ContraSt aDJUStment 3. Once the “Adjust Backlight” menu item has been highlighted touch the “Enter Button” to activate the 1. Starting at the single or four engine parameter display, “Adjust Backlight” function touch the “Menu Button”. GO TO 1-UP DISPLAY 1000 RPM STORED CODES ENG RPM...
  • Page 27 diagnOstic display Select Units 5. Touch the “Enter Button” to select the highlighted units. 1. Starting at the single or four engine parameter display touch the “Menu Button”. ENGLISH METRIC KPA METRIC BAR 1000 RPM ENG RPM LOAD RPM 1500 3000 1800 RPM 14.2...
  • Page 28 diagnOstic display 3. Once the “Setup 1-up Display” menu icon has been 7. A message indicating the “Single Engine” parameter highlighted touch the “Enter Button” to access the display parameters are reset to the factory defaults will “Setup 1-up display” function. be displayed, then the display will return to the “Custom Setup”...
  • Page 29 diagnOstic display 11. Touch the “Enter Button” to deselect the selected 16. Touching the “Enter Button” toggles the “Automatic parameter removing it from the list of parameters being Scan” function on. displayed on the 1-up display. USE DEFAULTS CUSTOM SETUP AUTOMATIC SCAN ON ENGINE SPEED PERCENT LOAD AT CURRENT RPM...
  • Page 30 diagnOstic display Setup 4-Up Display 5. The “Use Defaults” screen will be displayed during the resetting period then will automatically return to the 1. From the single or four engine parameter display touch “Setup 4- Up Display” menu. the “Menu Button 1000 RPM RESTORED TO ENG RPM...
  • Page 31 diagnOstic display 9. The parameter that is highlighted is the selected 14. Touch the “Menu Button” to return to the main menu. parameter for the screen. Use the “Arrow Buttons” to highlight the new parameter to be placed in the 125°F 1000 RPM COOL TEMP...
  • Page 32 diagnOstic display 8. When the gage data has cleared, the display 4. Touch “Select” to enter the “Gage Data” display. When automatically returns to the “Utilities” menu. Scroll to “Gage Data” is selected the PowerView will communicate “Software Version”. Touch “Select” to view the software with the analog gages at a fixed rate of 38.4k Band, 8 version currently in the diagnostic display.
  • Page 33 diagnOstic display 11. Touch the “Menu” button to return to “Utilities” menu. 4. Use the “Arrows” to scroll down to and highlight either Touch the “Menu button again to return to the “Main” the “Slave Active or Master Active” modes. Touch the menu.

  • Page 34: Diagnostic Display

    diagnOstic display gloSSarY (troubleshooting information) CanBUS FailUre Diagnostic Display has not received any CAN messages for at least 30 seconds. NO DATA Diagnostic Display has not received the particular message being displayed for at least 5 seconds. NOT SUPPORTED Diagnostic Display has received a message from the ECU stating the displayed message is not supported DATA ERROR Diagnostic Display has received an error message from the ECU for the displayed message.

  • Page 35: Generator Control Panel

    generatOr cOntrOl panel INCREASE DECREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q Figure 5. Generator Control Panel The definitions below describe the controls and functions Located behind the generator control panel is the Generator of the Generator Control Panel (Figure 5).

  • Page 36: Engine Operating Panel

    engine Operating panel INCREASE DECREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q Figure 6. Engine Operating Panel The definitions below describe the controls and functions 6. Fuel leak Detected alarm lamp – This lamp will of the Engine Operating Panel (Figure 6).

  • Page 37: Engine Operating Panel

    engine Operating panel 11. tachometer – Indicates engine speed in RPM’s for 60 A. mpeC Control Switch — This switch controls the running of the unit. If this switch is set to the OFF/ Hz operation. This meter should indicate 1800 RPM’s RESET position, the unit will not run.

  • Page 38: Output Terminal Panel Familiarization

    Output terMinal panel FaMiliarizatiOn oUtpUt terminal panel oUtpUt terminal Familiarization The Output Terminal Panel (Figure 7) shown below is The “Output Terminal Panel ” (Figure 7) is provided with located on the right-hand side (left from control panel) of the following: the generator.
  • Page 39 Output terMinal panel FaMiliarizatiOn 120 vaC gFCi receptacles Each auxiliary receptacle is protected by a 50 amp circuit breaker. These breakers are located directly above the There are two 120 VAC, 20 amp GFCI (Duplex Nema GFCI receptacles. Remember the load output (current) on 5-20R) receptacles provided on the output terminal panel.

  • Page 40: Output Terminal Panel Familiarization

    Output terMinal panel FaMiliarizatiOn Connecting loads Over Current Relay Loads can be connected to the generator by the Output An over current relay (Figure 13) is connected to the main terminal lugs or the convenience receptacles (Figure 12). circuit breaker. In the event of an overload, both the circuit Make sure to read the operation manual before attempting breaker and the over current relay may trip.

  • Page 41: Load Application

    lOad applicatiOn Single phaSe loaD three phaSe loaD Always be sure to check the nameplate on the generator When calculating the power requirements for 3-phase and equipment to insure the wattage, amperage, frequency, power use the following equation: and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

  • Page 42: Generator Outputs

    generatOr Outputs generator oUtpUt voltageS Generator Amperage Table 8 shows the maximum amps the generator can A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by using provide. DO NOT exceed the maximum amps as listed.. the voltage selector switch (Figure 14).

  • Page 43: Generator Outputs/Gauge Reading

    generatOr Outputs/gauge reading hoW to reaD the aC ammeter anD aC AC Ammeter Gauge Reading voltage gaUgeS Place the AC Ammeter Change-Over Switch (Figure 18) in the U position and observe the current reading (load The AC ammeter and AC voltmeter gauges are controlled drain) on the U terminal as indicated on the AC Ammeter by the AC ammeter and AC voltmeter change-over Gauge (Figure 19).

  • Page 44: Output Terminal Panel Connections

    Output terMinal panel cOnnectiOns UvWo terminal oUtpUt voltageS 3. Turn the voltage regulator knob (Figure 21) clockwise to increase voltage output, turn counterclockwise to Various output voltages can be obtained using the UVWO decrease voltage output. Use voltage regulator output terminal lugs. The voltages at the terminals are adjustment knob whenever fine tuning of the output dependent on the position of the voltage Selector Switch voltage is required.
  • Page 45 Output terMinal panel cOnnectiOns 3Ø-480/277v UvWo terminal output voltages 1Ø-240/120v UvWo terminal output voltages 1. Place the voltage selector switch in the 3Ø 480/277 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 25. position as shown in Figure 27.

  • Page 46: Inspection/Setup

    inspectiOn/setup CirCUit BreaKerS FUel CheCK To protect the generator from an overload, a 3-pole, 400 DANGER amp, main circuit breaker is provided to protect the U,v, Fuel spillage on a hot engine can cause and W Output Terminals from overload. In addition two a fire or explosion.
  • Page 47 inspectiOn/setup Refueling Procedure: 2. Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel Warning cap and fill tank (Figure 32). Diesel fuel and its vapors are dangerous to your health and the surrounding environment.

  • Page 48: Air Cleaner

    inspectiOn/setup Coolant (antiFreeze/SUmmer Coolant/ Cleaning the raDiator Water) The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the John Deere recommends John Deere antifreeze/summer radiator fins with compressed air. Cleaning inside the coolant for use in their engines, which can be purchased in machine is dangerous, so clean only with the engine turned concentrate (and mixed with 50% demineralized water) or off and the negative battery terminal disconnected.
  • Page 49 inspectiOn/setup BatterY When connecting battery do the following: 1. never connect the battery cables to the battery This unit is of negative ground DO NOT connect in reverse. terminals when the mpeC Control Switch is in either Always maintain battery fluid level between the specified the manUal position.

  • Page 50: Generator Start-Up Procedure

    generatOr start-up prOcedure BeFore Starting Starting 1. Place the voltage selector switch in the desired CaUtion voltage position (Figure 39).. The engine’s exhaust contains harmful emissions. alWaYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. Warning never manually start the engine with the main,gFCi or auxiliary circuit breakers in the ON (closed) position.
  • Page 51 generatOr start-up prOcedure 4. Once the engine starts, let the engine run for 1-2 8. If the voltage is not within the specified tolerance use minutes. Listen for any abnormal noises. If any the voltage adjustment control knob (Figure 47) to abnormalities exist, shut down the engine and correct increase or decrease the desired voltage.

  • Page 52: Generator Shut-Down Procedures

    generatOr shut-dOWn prOcedures normal ShUtDoWn proCeDUre 12. The tachometer gauge (Figure 51) will indicate the speed of the engine when the generator is operating. To shutdown the generator, use the following procedure: Under normal operating conditions this speed is approximately 1800 RPM’s. 1.

  • Page 53: Maintenance

    Maintenance 10 Hrs 1000 Table 14. inspection/maintenance 250 Hrs 500 Hrs DailY Check Engine Fluid Levels Check Air Cleaner Check Battery Acid Level Check Fan Belt Condition Check for Leaks Check for Loosening of Parts Replace Engine Oil and Filter * Engine Clean Air Filter Check Fuel Filter/Water Separator Bowl...
  • Page 54 Maintenance FUel tanK inSpeCtion If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to In addition to cleaning the fuel tank, the following a loss of power, excessive carbon buildup in the combustion components should be inspected for wear: chamber and high fuel consumption.
  • Page 55 Maintenance CheCK oil level raDiator Cleaning Check the crankcase oil level prior to each use, or when the The radiator (Figure 59) should be sprayed (cleaned) with fuel tank is filled. Insufficient oil may cause severe damage a high pressure washer when excessive amounts of dirt to the engine.

  • Page 56: Trailer Maintenance

    trailer Maintenance trailer maintenanCe 8. Tire Size — Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters This section is intended to provide the user with generic (175,185,205, etc.). The tire diameter must match the trailer service and maintenance information.

  • Page 57: Brake Adjustment

    trailer Maintenance BraKeS hydraulic Surge Brakes Trailer brakes should be inspected the first 200 miles of Hydraulic surge brakes (Figure 60) should not require any operation. This will allow the brake shoes and drums to seat special attention with the exception of routine maintenance properly.
  • Page 58 trailer Maintenance tireS/WheelS/lUg nUtS Suspension The leaf suspension springs and associated components Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the (Figure 61) should be visually inspected every 6,000 miles trailer wheels it is important the wheels, tires, and axle are for signs of excessive wear, elongation of bolt holes, and properly matched.

  • Page 59: Trailer Maintenance

    trailer Maintenance lug nut torque requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1.

  • Page 60: Trailer Wiring Diagram

    trailer Wiring diagraM Figure 63. Trailer/Towing Vehicle Wiring Diagram page 60 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)

  • Page 61: Generator Wiring Diagram

    generatOr Wiring diagraM Figure 64. Generator Wiring Diagram DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11) — page 61...

  • Page 62: Engine Wiring Diagram

    engine Wiring diagraM Figure 65. Engine Wiring Diagram page 62 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)

  • Page 63: Troubleshooting (Generator)

    trOubleshOOting (generatOr) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business office or service plant. table 19.

  • Page 64: Troubleshooting (Engine Controller)

    trOubleshOOting (engine cOntrOller) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant. Table 20.

  • Page 65: Troubleshooting (Diagnostic Lamp)

    trOubleshOOting (diagnOstic laMp) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself. Press the diagnostic button (Figure 66) on the diagnostic panel to determine if an engine malfunction has occurred. Figure 66.

  • Page 66: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.

  • Page 67: Suggested Spare Parts

    suggested spare parts DCa150SSJU2WhiSperWatt generatorWith John Deere6068hF285 DieSel engine 1 to 3 units QtY. DeSCription 5....RE504836 .....CARTRIDGE , OIL FILTER 5....RE529643 .....FILTER, FUEL, CARTRIDGE PRIMARY 5....RE522878 .....FILTER, FUEL, CARTRIDGE FINAL 3....0602046680 ..ELEMENT, AIR CLEANER, OUTER 3....0602046686 ..ELEMENT, AIR CLEANER, INNER 1....RE135192 .....BELT, FAN 1....M3310501803 ..RADIATOR HOSE, UPPER 1....M3310501903 ..RADIATOR HOSE, LOWER...

  • Page 68: Generator Assembly

    generatOr assy. page 68 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 69 generatOr assy. PART NO. part name QTY. remarKS C0110000112 ROTOR ASSY.......1 ..INCLUDES ITEMS W/# 1-1# FIELD ASSY. 1-2# 8131070013 1-3# 8131611014 COUPLING DISK 1-4# 8131015003 BALANCING PLATE .....1 ..PURCHASE ITEM 1-14 WHEN REPLACING ITEM 1-4 1-5# 0012112035 HEX, HEAD BOLT 1-6# 0042612000...

  • Page 70: Control Box Assembly

    cOntrOl bOx assy. page 70 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 71 cOntrOl bOx assy. PART NO. part name QTY. remarKS M3213001512 CONTROL BOX 0330000180 EDGING 0330000360 EDGING 0601808821 CIRCUIT BREAKER, 3P 400A 0342604120 HEX SOCKET HEAD CAP SCREW 0021006080 MACHINE SCREW 0601823863 RELAY UNIT 0027104016 MACHINE SCREW 0601820671 AUTOMATIC VOLTAGE REGULATOR 0027105016 MACHINE SCREW 0601809666...
  • Page 72 cOntrOl bOx assy. page 72 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 73 cOntrOl bOx assy. PART NO. part name QTY. remarKS M3213602214 SWITCH BRACKET 0021005020 MACHINE SCREW 0040005000 WASHER, LOCK 0207005000 HEX NUT 0016908020 HEX HEAD BOLT M3213400014 CONTROL BOX 0016908020 HEX HEAD BOLT M3213500514 CONTROL BOX COVER 0016908020 HEX HEAD BOLT 0016908020 HEX HEAD BOLT 0040508000...

  • Page 74: Engine And Radiator Assembly

    engine and radiatOr assy. page 74 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 75 engine and radiatOr assy. PART NO. part name QTY. remarKS M3923200094 ENGINE, JOHN DEERE 6068HF285 R135192 FAN BELT ............1 ....REPLACES P/N 0602015232 RE504836 CARTRIDGE, OIL FILTER ......1 ....REPLACES P/N 0602041292 RE529643 CARTRIDGE, PRIMARY FUEL FILTER ..1 ....REPLACES P/N 0602042596 RE522878 CARTRIDGE, FINAL FUEL FILTER ...1 ....REPLACES P/N 0602042597 0602060005 BLOWER FAN...
  • Page 76 engine and radiatOr assy. (cOntinued) page 76 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 77 engine and radiatOr assy. (cOntinued) PART NO. part name QTY. remarKS 0602022561 90 DEGREE ELBOW 0603306590 CONNECTOR 0603300285 ROCKNUT 0605511395 VALVE 0603306395 HOSE JOINT 0602021070 0269200580 DRAIN HOSE M9300000203 RESERVE TANK 0602010900 RESERVE TANK CAP M3316100303 RESERVE TANK BRACKET 0016908020 HEX HEAD BOLT 0199902200 HOSE...

  • Page 78: Output Terminal Assembly

    Output terMinal assy. page 78 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 79 Output terMinal assy. PART NO. part name QTY. remarKS M3230700003 TERMINAL BOARD M9220100304 OUTPUT TERMINAL BOLT M9220100404 TIE BOLT 0039316000 HEX NUT 0040016000 WASHER, LOCK 0041416000 WASHER, FLAT 0016908035 HEX HEAD BOLT M3236100803 TERMINAL COVER M3236100404 OUTPUT WINDOW 0605010040 HINGE 0027103010 MACHINE SCREW 0030003000...

  • Page 80: Battery Assembly

    battery assy. page 80 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 81 battery assy. PART NO. part name QTY. remarKS 0602220196 BATTERY M9310500404 BATTERY SHEET M9103000504 BATTERY BAND 0602220921 BATTERY BOLT SET M3346901204 BATTERY CABLE M3346901304 BATTERY CABLE CABLE ............1 ....MAKE LOCALLY 0030012000 HEX NUT 0040012000 WASHER, LOCK 0017112030 HEX, HEAD BOLT 0040512000 TOOTHED WASHER 0040520000...

  • Page 82: Muffler Assembly

    MuFFler assy. page 82 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 83 MuFFler assy. PART NO. part name QTY. remarKS M3330100802 MUFFLER 0017112030 HEX HEAD BOLT M3330100713 EXHAUST PIPE M3333200304 GASKET 0017110050 HEX HEAD BOLT 0602325066 CLAMP, BEND BOLT M001432 M3330401104 COVER M3330401003 BRACKET 0016908020 HEX HEAD BOLT 0602326061 U-BOLT SET, 89547K DCa150USJ2 60 hz generator •...

  • Page 84: Fuel Tank Assy

    Fuel tank assy. page 84 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 85 Fuel tank assy. PART NO. part name QTY. remarKS M3363001702 FUEL TANK 0605505070 FUEL TANK CAP 0605501075 FUEL SENDER UNIT 0605516090 GASKET M3363001804 FUEL TANK 0605505070 FUEL TANK CAP 0191700260 CONNECT HOSE 0605515134 HOSE BAND, HAS16 M3363200504 TANK BAND M3363200804 TANK BAND M9310500104 SUPPORTER SHEET...

  • Page 86: Enclosure (1) Assembly

    enclOsure (1) assy. page 86 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 87 enclOsure (1) assy. PART NO. part name QTY. remarKS M3413002212 BASE M3363300403 ENVIRONMENTAL TANK 0016910030 HEX HEAD BOLT 0603306797 PLUG, 1 - 1/2 M3423002312 FRONT FRAME M3493111703 ACOUSTIC SHEET M3423002412 FRONT FRAME M3493111703 ACOUSTIC SHEET 0601850100 GROMMET, G-1 0601851739 GROMMET, C30-SG-80A 0016908020 HEX HEAD BOLT M3423002603...
  • Page 88 enclOsure (1) assy. (cOntinued) page 88 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 89 enclOsure (1) assy. (cOntinued) PART NO. part name QTY. remarKS 0010114040 HEX HEAD BOLT 0030014000 HEX NUT 0040014000 WASHER, LOCK 0041214000 WASHER, FLAT 0010120050 HEX HEAD BOLT 0030020000 HEX NUT 0040020000 WASHER, LOCK 0041220000 WASHER, FLAT M3463101203 ROOF PANEL M3493507304 ACOUSTIC SHEET M3463201202 ROOF PANEL...

  • Page 90: Enclosure (2) Assembly

    enclOsure (2) assy. page 90 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 91 enclOsure (2) assy. PART NO. part name QTY. remarKS M3443001302 REAR FRAME M3493305603 ACOUSTIC SHEET M3443001404 DUCT 0016908020 HEX HEAD BOLT M3443400013 REAR FRAME PANEL M3493306104 ACOUSTIC SHEET 4-1* 0314501400 RUBBER SEAL 4-2* 0330000250 EDGING 4-3* 0330000325 EDGING 0016908020 HEX HEAD BOLT M3443001503 DUCT M3493305904...
  • Page 92 enclOsure (2) assy. (cOntinued) page 92 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 93 enclOsure (2) assy. (cOntinued) PART NO. part name QTY. remarKS 0019208020 HEX HEAD BOLT M3453201502 SPLASHER PANEL M3493422004 ACOUSTIC SHEET 0019108065 HEX HEAD BOLT 0042300800 WASHER, LOCK 0042400800 WASHER, FLAT 0016910025 HEX HEAD BOLT M3453004303 SIDE DOOR M3493425404 ACOUSTIC SHEET M3453004403 SIDE DOOR M3493425404...

  • Page 94: Rubber Seals Assembly

    rubber seals assy. page 94 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 95 rubber seals assy. PART NO. part name QTY. remarKS 0229200870 RUBBER SEAL 0229201130 RUBBER SEAL 0229201240 RUBBER SEAL 0228901070 RUBBER SEAL 0314502950 RUBBER SEAL 0229200125 RUBBER SEAL 0228901165 RUBBER SEAL 0228901045 RUBBER SEAL 0228901105 RUBBER SEAL 0228900565 RUBBER SEAL 0228901025 RUBBER SEAL 0228900505 RUBBER SEAL...

  • Page 96: Nameplate And Decals Assembly

    naMeplate and decals assy. page 96 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 97 naMeplate and decals assy. PART NO. part name QTY. remarKS M3550003003 DECAL : OPERATING PROCEDURES .....1 ... M35000300A M9520100304 DECAL : SAFETY INSTRUCTIONS ......1 ... M92010030 M9520100603 DECAL : CAUTION ............2 ... M92010060 CONTROL BOX GROUP M3550003103 DECAL : CONTROL PANEL ........1 ... M35000310 M3550003203 DECAL : OPERATING PANEL........1 ...
  • Page 98 naMeplate and decals assy. (cOntinued) page 98 — DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11)
  • Page 99 naMeplate and decals assy. (cOntinued) PART NO. part name QTY. remarKS BONNET GROUP M9512200004 DECAL : MQ ..............1 ... M91220000 M9510200304 DECAL : MQ POWER M3560102004 STRIPE M3560102603 STRIPE : WHISPERWATT M3560102204 STRIPE M3560102703 STRIPE : 150 M3560102803 STRIPE : 150 M3560102504 STRIPE M9510100304...

  • Page 100: Terms And Conditions Of Sale - Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profit or good will or for any Special order items.
  • Page 101 nOtes DCa150USJ2 60 hz generator • operation anD partS manUal — rev. #0 (08/22/11) — page 101...

  • Page 102: Please Have The Model And Serial

    © COPYRIGHT 2011, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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