MULTIQUIP Whisperwatt DCA70SSJU4i Operation And Parts Manual
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MULTIQUIP Whisperwatt DCA70SSJU4i Operation And Parts Manual

MULTIQUIP Whisperwatt DCA70SSJU4i Operation And Parts Manual

Whisperwatt series 60hz generator (john deere 4045hfg92 diesel engine)
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OperatiOn and parts Manual
®
WhisperWatt™ series
MODeL DCa70ssJU4i
60hz GeNeratOr
(JOhN Deere 4045hFG92 DieseL eNGiNe)
parts List NO. M2871300004
Revision #2 (04/09/14)
To find the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Whisperwatt DCA70SSJU4i

  • Page 1 OperatiOn and parts Manual ® WhisperWatt™ series MODeL DCa70ssJU4i 60hz GeNeratOr (JOhN Deere 4045hFG92 DieseL eNGiNe) parts List NO. M2871300004 Revision #2 (04/09/14) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    65 WarNiNG Diesel engine exhaust and some of page 2 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 3: Reporting Safety Defects

    1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safercar.gov; or write to: Administrator NHTSA 400 Seventh Street, SW., Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safercar.gov. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 3...

  • Page 4: Table Of Contents

    Battery Charger Wiring Diagram (Option) ..... 73 Water Heating Element Wiring Diagram (Option) .. 74 Explanation Of Code In Remarks Column..... 75 Suggested Spare Parts ......... 77 page 4 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 5 NOtes dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 5...

  • Page 6: Safety Information

    Indicates a hazardous situation which, if not avoided, could result in minor or moderate inJurY. NOTICE Addresses practices not related to personal injury. page 6 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 7 „ alWaYs store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 7...

  • Page 8: Engine Safety

    „ never touch the hot exhaust manifold, local Health and Safety Administrator. muffl er or cylinder. Allow these parts to cool before servicing equipment. page 8 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 9: Towing Safety

    „ Use the trailer’s swivel jack to adjust the trailer height to „ alWaYs shutdown engine before transporting a level position while parked. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 9...

  • Page 10: Electrical Safety

    „ alWaYs recharge the battery in a well-ventilated possibility exists of electrical shock, environment to avoid the risk of a dangerous concentration electrocution or death. of combustible gasses. page 10 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 11: Emissions Information

    Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 11...

  • Page 12: Generator/Engine Specifications

    2.7 gal. (10.1 L)/hr at 1/2 load 2.0 gal. (7.4 L)/hr at 1/4 load Battery 27 (CCA 0°F 800A) X 1 Includes engine and radiator hoses Includes filters page 12 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 13: Generator Dimensions

    3. generator dimensions Reference dimension in. (mm) reference letter dimension in. (mm) letter 39.25 (997) 39.25 (997) 32.80 (883) 105.12 (2,670) 39.25 (997) 68.30 (1,735) 32.28 (820) 37.40 (950) dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 13...

  • Page 14: Trailer Dimensions/Specifications

    8,000 lbs. (3,629 kg) Option Axle Tandem Suspension Torsion D.O.T. Approved Tail Lamps, Stop Lamps, Turn Lights Signal Lamps, Side Marker Lamps Weight (Approximate) 960 lbs. (435 kg) page 14 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 15 NOtes dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 15...

  • Page 16: Installation

    Figure 3. Typical Generator Grounding Application page 16 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 17: Installation

    NFPA 110, Chapter 5-4.1). dO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 17...

  • Page 18: General Information

    Use the cable selection chart (Table 8) as a „ Camlock Connector (Option) guide for selecting proper extension cable size. „ 600 VAC Output, Auto-Transformer (Option) page 18 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 19: Generator Major Components

    Output Terminal Assembly Battery Assembly Engine Assembly Fuel Tank Assembly Circuit Breaker Assembly Auto Start/Stop Controller Assembly Gauge Unit Assembly Figure 4. GeneratorMajor Components Generator Control Panel Assembly dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 19...

  • Page 20: Trailer Major Components

    11. control Box enclosure (option) — Contains 70 amp breaker for 600 VAC operation. page 20 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 21: Engine Control Unit (Ecu)

    DPF Force Regen and diagnostic code engine condition and the possibility of engine to be confirmed. shutdown. The diagnostic fault message will be displayed on the LCD screen. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 21...

  • Page 22: Engine/Generator Control Panel

    Make sure panel light switch is in the OFF position when light is not in use. page 22 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 23: Output Terminal Panel Familiarization

    120 VAC, 20 AMP GFCI RECEPTACLES ACCESS DOOR LIFT TO OPEN RECEPTACLE CIRCUIT BREAKER PANEL CS-6369 TWIST-LOCK AUX. POWER RECEPTACLES 240/139V, 50 AMPS Figure 8. Output Terminal Panel dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 23...

  • Page 24: Output Terminal Panel Familiarization

    240/120 application Figure 12. Plastic Face Plate (Output Terminal Lugs) Figure 10. 240/139V Twist-Lock Auxiliary Receptacles page 24 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 25 To restore power to the Output Terminal panel, press Figure 13. Connecting Loads the reset button on the overcurrent relay and place the main circuit breaker in the closed position (ON). dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 25...

  • Page 26: Load Application

    1800 3600 150 ft. 100 ft. 65 ft. 2400 4800 125 ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage page 26 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 27: Generator Outputs

    1Ø line-neutral/ 120V 240V GFCI Duplex 3Ø 240/480V Line-Neutral Line-Line line-line 5-20R 120V 0 amps/receptacle 65.8 5 amps/receptacle 61.7 10 amps/receptacle 57.5 15 amps/receptacle 53.4 20 amps/receptacle dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 27...

  • Page 28: Generator Outputs/Gauge Reading

    W and U terminals as indicated on the AC Voltmeter Gauge (Figure 18). Figure 17. AC Voltmeter Figure 18. AC Voltmeter Gauge Change-Over Switch (Volt reading on W-U Lug) page 28 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 29: Output Terminal Panel Connections

    To achieve a 3Ø 208V output the voltage selector switch must be in the 3Ø-240/139 position and the voltage regulator must be adjusted to 208V. Figure 22. UVWO Terminal Lugs dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 29...
  • Page 30 The possibility of arcing adjustment knob whenever fine tuning of the output exists, that could cause a fire. voltage is required. page 30 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 31: Vac Connections (Option)

    10. Once all wires have been securely tighten, close Figure 30. Control Box Enclosure (Drilling) control box enclosure door and securely tighten the control box door latches. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 31...

  • Page 32: Inspection/Setup

    When replacing engine oil please refill using Delo ® 400 LE SAE 15W-40 (API CJ-4) engine oil. table 13. recommended motor oil Figure 33. Trailer Mounted Fuel Tank page 32 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 33: Inspection/Setup

    NOT remove the radiator cap until the unit has completely cooled. The possibility of hot! coolant exists which can cause severe burns. Figure 35. Fueling the Generator dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 33...

  • Page 34: Air Cleaner

    Before charging the battery with an external electric source, be sure to disconnect the battery cables. page 34 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 35: Before Starting

    Pay close attention to the polarity of the battery when connecting the battery. caution Inadequate battery connections may cause poor starting of the generator, and create other malfunctions. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 35...

  • Page 36: Generator Start-Up Procedure (Manual Mode)

    5. Use the voltage adjustment control knob (Figure 45) to increase or decrease the desired voltage. Auto-Off/Reset Figure 42. Manual;Switch (Manual Position) Figure 45. Voltage Adjust Control Knob page 36 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 37 Under normal operating conditions this speed is approximately 1800 RPM’s. Figure 52. Circuit Breaker ON (600 VAC) Figure 49. Engine Tachometer Gauge dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 37...

  • Page 38: Generator Start-Up Procedure (Auto Mode)

    When the Auto Off/Reset Manual switch is placed in the aUTO position, the engine glow plugs will be warmed and the engine will start automatically. page 38 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 39: Generator Shut-Down Procedures

    Figure 55. Switch (Off/Reset) 4. Verify that all status LEDs on the ECU control panel are OFF (not lit). 5. Remove all loads from the generator. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 39...

  • Page 40: Generator/Engine Maintenance

    1500 hrs. is not necessary. The emissions-related warranty is valid up to 1500 hrs. Replace primary air filter element when restriction indicator shows a vacuum of 625 mm (25 in. H page 40 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 41: General Inspection

    This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exist. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 41...

  • Page 42: Check Oil Level

    NOT clean radiator core with any objects, such as a screwdriver. Warning Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam. page 42 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 43: Generator Storage

    (optional) charger. This generator can be optionally equipped with two 120 VAC, 20 amp input receptacles located on the output terminal panel. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 43...

  • Page 44: Emission Control

    96 hours. This timer base program LED being ON, causing an engine shutdown. will reset at the end of any regeneration mode. page 44 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 45 DPF is every 6 months (5000 hours). DIESEL PARTICULATE FILTER (DPF) Figure 63. Typical DOC/DPF Unit DIESEL OXIDATION CATALYST (DOC) ENGINE EXHAUST (IN) dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 45...
  • Page 46 1,022 °F (550 °C). page 46 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 47: Trailer Maintenance

    80 degree angle should be used. 5. Rotate the starwheel in the opposite direction until the wheel turns freely with a slight drag. Figure 65. Hydraulic Brake Actuator dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 47...
  • Page 48 Pay close attention to bolt length and grade. alWaYs use manufacturer's recommended parts when replacing channel mounting hardware. SPINDLE WASHER SPINDLE Figure 67. Wheel Hub Components page 48 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 49 (i.e., springs, torsion bars). Place jacks and jackstands inside of the perimeter strip on the supporting structure to which the axles are attached. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 49...

  • Page 50: Trailer Guidelines

    „ Allow plenty of room for passing. A rule of thumb is that • Tires are not visibly low on pressure. the passing distance with a trailer is 4 times the passing distance without the trailer. page 50 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 51: Trailer Guidelines

    Be sure your hitch and tow vehicle are rated for the The trailer VIN tag contains the critical safetyinformation Gross Vehicle Weight Rating of your trailer. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 51...
  • Page 52 Also, before you start towing, adjust the mirrors so you can see the trailer as well as the area to the rear of it. page 52 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 53 An Electrical Connector connects the light and brake systems on the trailer to the light and brake controls on the towing vehicle. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 53...
  • Page 54 Also, the ball size must be the same as the coupler size. If the hitch ball is too small, too large, is underrated, is loose page 54 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 55 „ Raise the jackstand to a height where it will not interfere „ The bottom surface of the coupler must be above the top with the road. of the hitch ball. Use the tongue jackstand to support dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 55...
  • Page 56 Replace the breakaway brake battery (if equipped) at enough slack to permit turning and to hold tongue intervals specifi ed by manufacturer. up, if the trailer comes loose. page 56 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 57 If you see or feel evidence of wear, such as fl at spots, deformations, pitting or corrosion, on the pintle hook or coupler, immediately have your dealer inspect them to determine the proper action to prevent possible failure of dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 57...
  • Page 58 Wood or concrete blocks by the hitch. may also be used. „ Raise the jackstand to a height where it will not interfere with the road. page 58 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 59 Tighten lug nuts before each tow. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 59...
  • Page 60 VIN (Certifi cation) label at the left front of the trailer „ Improve fuel economy. (See Figure I). „ Increase the tire life. page 60 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 61 You may not fi nd this information on all tires because it is put in the tire under normal driving conditions. not required by law. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 61...
  • Page 62 (lbs) at kPa (psi) Cold: This a damaged tire before towing the trailer. information indicates the maximum load and tire pressure when the tire is used as a single. page 62 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 63 Most trailer axles are built with sealed bearings that are not serviceable. Sealed bearings must be replaced as complete units. Figure L. Wheel Lug Nuts Tightening Sequence dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 63...
  • Page 64 Before each tow, check the trailer taillights, stoplights, turn signals and any clearance lights for proper operation. Figure M. Trailer to Tow Vehicle Wiring Diagram page 64 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 65 NOtes dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 65...

  • Page 66: Troubleshooting Diagnostics

    ECU controller. 4. Releasing the Hour Check Button and pushing the Program/Exit Button on the ECU controller will return the controller to the main screen. page 66 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 67: Troubleshooting Generator

    Check load and repair. Over current? Confirm load requirements and reduce. Circuit Breaker Tripped Defective circuit breaker? Check and replace. Over current Relay actuated? Confirm load requirement and replace. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 67...

  • Page 68: Troubleshooting Engine

    Correct engine oil level. Use No. 2-D diesel fuel only. Check the fuel Injection pump wear? injection pump element and delivery valve assembly and replace as necessary. page 68 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 69 Radiator net or radiator fi n clogged with dust? Clean net or fi n carefully. Fan, radiator, or radiator cap defective? Replace defective part. Thermostat defective? Check thermostat and replace if necessary. Head gasket defective or water leakage? Replace parts. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 69...

  • Page 70: Generator Wiring Diagram

    GeNeratOr WiriNG DiaGraM Figure 71. Generator Wiring Diagram page 70 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 71: Vac Auto Transformer Wiring Diagram (Option)

    600 VaC aUtO traNsFOrMer WiriNG DiaGraM dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 71...

  • Page 72: Engine Wiring Diagram

    WiriNG DiaGraM Figure 72. Engine Wiring Diagram page 72 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 73: Battery Charger Wiring Diagram (Option)

    GREEN 14 AWG. GROUND (G) NOTES: NEMA 5-15, 15A, 120 VAC (HBL5278C/HUBBLE RECEPTACLE). RECEPTACLE IS MOUNTED ON OUTPUT TERMINAL PANEL ASSY. Figure 73. Battery Charger Wiring Diagram dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 73...

  • Page 74: Water Heating Element Wiring Diagram (Option)

    RECEPTACLE IS MOUNTED ON OUTPUT TERMINAL PANEL ASSY. NEMA L5-20R, 20A, 125 VAC (HBL5369C/HUBBLE RECEPTACLE). RECEPTACLE IS MOUNTED ADJACENT TO WATER HEATING ELEMENT. Figure 74. Water Heater Element Wiring Diagram page 74 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 75: Explanation Of Code In Remarks Column

    NOtes dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 75...
  • Page 76 “Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. page 76 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 77: Suggested Spare Parts

    1....0601810277 ..BULB, ALARM LAMP 1....LY2DUS12VDC ..RELAY, W/DIODE NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 77...

  • Page 78: Generator Assembly

    GeNeratOr assy. page 78 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 79 HEX. HEAD BOLT 020106050 0041206000 WASHER, FLAT B3131300804 COVER, END BRACKET 0029205012 HEX. HEAD BOLT 58151 WASHER, FLAT Y0605000402 RUBBER SUSPENSION 0030012000 HEX. NUT 0040012000 WASHER, LOCK dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 79...

  • Page 80: Control Box Assy

    CONtrOL bOx assy. 49-1 49-2 page 80 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 81: Control Box Assembly

    MACHINE SCREW 0601831205 PUSH BUTTON SWITCH 82608 TOGGLE SWITCH 0601830710 TOGGLE SWITCH 0602103092 ALARM LAMP 0601810277 BULB, DC18V 0601840073 RHEOSTAT (VOLTAGE REG.) 2W 1K OHM 0601840100 KNOB dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 81...
  • Page 82 CONtrOL bOx assy. (CONtiNUeD) 49-1 49-2 page 82 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 83 MACHINE SCREW M9220100004 SET SCREW 0080200007 E-SNAP RING 0602202597 RELAY, STARTER 0027105015 MACHINE SCREW M2247700204 WIRE HARNESS, GENERATOR M2358200102 WIRE HARNESS, ENGINE EE55989 EMERGENCY STOP SWITCH ......1....OPTION dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 83...

  • Page 84: Engine And Radiator Assembly

    84 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 85 HEX. HEAD BOLT 0040016000 WASHER, LOCK 0013616040 HEX. HEAD BOLT 0040016000 WASHER, LOCK Y0013612035 HEX. HEAD BOLT 0040012000 WASHER, LOCK Y0605512192 HOSE JOINT 0605515073 HOSE BAND 0602220911 CLAMP dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 85...
  • Page 86 (CONtiNUeD) page 86 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 87 90° ELBOW Y0269200370 PUSH-LOCK HOSE 0603306395 MALE PIPE 0605511395 BALL VALVE 0603306590 MALE BULKHEAD CONNECTOR 0603300285 BULKHEAD LOCKNUT 0602021070 Y0605000401 RUBBER SUSPENSION 0030012000 HEX. NUT 0040012000 WASHER, LOCK dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 87...

  • Page 88: Output Terminal Assembly

    INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 88 — dca70SSJU4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 89 CONICAL WASHER, LOCK M4236100604 INSULATING COVER M4236400304 SUPPORTER, INSULATING COVER 0016906016 HEX. HEAD BOLT 0040508000 TOOTHED WASHER 0019208025 HEX. HEAD BOLT EE6176 RECEPTABLE, FLANGE NEMA 5-15 ....2....OPTION dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 89...

  • Page 90: Battery Assembly

    90 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 91 0602220920 BATTERY BOLT SET M2346900504 BATTERY CABLE M2346400104 BATTERY CABLE CABLE ..............1....MAKE LOCALLY 0017112025 HEX. HEAD BOLT 0040512000 TOOTHED WASHER 011008020 HEX. HEAD BOLT 0040508000 TOOTHED WASHER dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 91...

  • Page 92: Muffler Assembly

    MUFFLer assy. page 92 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 93 HEAT SHIELD TAPE M2331400604 EXHAUST HEAT SHIELD Y0272000320 HEAT SHIELD TAPE Y0602325051 METAL CABLE TIE M2334000003 EXHAUST PIPE R531297 GASKET 0019110030 HEX. HEAD BOLT 0042310000 WASHER, LOCK dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 93...

  • Page 94: Fuel Tank Assy

    FUeL taNk assy. page 94 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)

  • Page 95: Fuel Tank Assembly

    0222100710 TANK SHEET 0191302200 VENT HOSE 0605515109 HOSE BAND 0191301100 SUCTION HOSE 0191300700 RETURN HOSE 0605515109 HOSE BAND Y0602042602 HOSE JOINT Y0605512182 HOSE JOINT 0605515189 HOSE BAND dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 95...

  • Page 96: Enclosure Assembly

    INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 96 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 97 REAR DOOR M4443600004 WINDOW PLATE 020106050 LOCK NUT 952404470 WASHER, FLAT B9114000002 DOOR HANDLE ASSY. C9312500004 SEAL RUBBER 0027106016 MACHINE SCREW 020106050 HEX. NUT M9110100204 HINGE M9116100004 WASHER dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 97...
  • Page 98 INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 98 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 99 HEX. NUT M9110100204 HINGE M9110100304 HINGE M9116100004 WASHER 0019208020 HEX. HEAD BOLT 0601850097 DOOR STOPPER 0027208025 MACHINE SCREW 0845031504 BLIND PLUG 0600800320 MANUAL PACK 0027106016 MACHINE SCREW dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 99...

  • Page 100: Rubber Seals Assembly

    100 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 101 0228800580 RUBBER SEAL Y0228800820 RUBBER SEAL 0228800540 RUBBER SEAL 0229200880 RUBBER SEAL 0228901120 RUBBER SEAL 0228100560 RUBBER. SEAI 0228100370 RUBBER SEAL 0229200210 RUBBER SEAL Y0229200160 RUBBER SEAL dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 101...

  • Page 102: Camlock Assembly

    CaMLOCk assy. (OptiON) BLACK WHITE GREEN BLUE page 102 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 103 CAP NUT, 10-24 ..............20 ..OBTAIN LOCALLY SPACER, 1/2" DIA..............AR ..OBTAIN LOCALLY STAR WASHER, 1/2" ..............5 ..OBTAIN LOCALLY BRASS NUT, 1/2-13 ..............5 ..OBTAIN LOCALLY dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 103...

  • Page 104: Battery Charger Assembly

    CharGer assy. (OptiON) CONNECT TO CHASSIS GROUND TO STARTER BLACK WHITE GREEN RECEPTACLE IS MOUNTED ON OUTPUT TERMINAL PANEL page 104 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 105 SCREW, M4X10 ..........4....OBTAIN LOCALLY WASHER, LOCK M4..........4....OBTAIN LOCALLY WASHER, FLAT M4 ...........4....OBTAIN LOCALLY WIRE, 16GA, RED ........9 FT....OBTAIN LOCALLY WIRE, 16GA, GREEN ........9 FT....OBTAIN LOCALLY dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 105...

  • Page 106: Heating Element Assembly

    (OptiON) RECEPTACLE IS MOUNTED ADJACENT TO HEATER ELEMENT page 106 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 107 KIT, 110 VOLT, COOLANT HEATER ....1....INCLUDES ITEMS W/ $ HBL5369C CONNECTOR, 20AMP, 125V EE56557 CORD, CAROL 3/C 14AWG 90C ......10....1PC=1FT NUT, CLAMPING ADAPTER O-RING GASKET HEATER ELEMENT, 110V dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 107...

  • Page 108: 3-Phase 600 Vac Transformer Assembly

    3ø 600 VaC traNsFOrMer assy. (OptiON) BACKSIDE OF DOOR 3-POLE 70 AMPS CIRCUIT BREAKER DISJONCTEUR 70 AMPS À 3 PÔLES page 108 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 109 EE22962 BRACKET, MTG. FOR CONDUIT, ALUMINUM BOLT, M6 X 20 ................1 ... OBTAIN LOCALLY NUT, M6 ..................2 ... OBTAIN LOCALLY EE57537 STRAIGHT, LIQUID TIGHT FITTING dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 109...

  • Page 110: Trailer Assembly (Trlr70Ush)

    (OptiON) page 110 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 111 BOLT, HEX HD., 1/2-13 X 1-3/4" ..........1 ... OBTAIN LOCALLY BOLT, HEX. HD., 1/2-13 X 1-1/4" ..........1 ... OBTAIN LOCALLY EE56008 PLATE, JAM, SAFETY CHAIN NUT, 1/2-13 ................1 ... OBTAIN LOCALLY dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 111...

  • Page 112: Trailer Assembly (Trlr70Use)

    (OptiON) page 112 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 113 BOLT, HEX. HD., 1/2-13 X 1-1/4" ..........1 ... OBTAIN LOCALLY EE56008 PLATE, JAM, SAFETY CHAIN NUT, 1/2-13 ................1 ... OBTAIN LOCALLY EE43519 KIT, BREAKAWAY, ELECTRIC dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 113...

  • Page 114: Nameplate And Decals Assembly

    NaMepLate aND DeCaLs assy. KIT, DECAL TRAILER KIT, DECAL page 114 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 115 DECAL: WARNING, ELECTRICAL (FRENCH) ......1 ... M92010050CE M1550000204 DECAL: NOTE RECEPTACLE ..........1 ... M15000020 M1550002203 DECAL: AUXILIARY OUTPUT ..........1 ... M15000220 M2560101903 STRIPE M2561100404 STRIPE dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 115...
  • Page 116 NaMepLate aND DeCaLs assy. (CONtiNUeD) KIT, DECAL TRAILER KIT, DECAL page 116 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 117 DECAL: NOTICE, 50 AMP RECEPTACLES (ENGLISH) EE57067 DECAL: NOTICE, 50 AMP RECEPTACLES (FRENCH) EE56799 DECAL: TIER 4i M050911 DECAL: EMERGENCY STOP M1940011014Q DECAL: BATTERY CHARGER M9522000004 DECAL: WATER HEATER dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 117...

  • Page 118: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. page 118 — dca70ssJu4i 60 hz generator • operation and parts manual — rev. #2 (04/09/14)
  • Page 119 NOtes dca70SSJU4i 60 hz generator• operation manual — rev. #2 (04/09/14) — page 119...
  • Page 120 © COPYRIGHT 2014, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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