Summary of Contents for MULTIQUIP Power WHISPERWATT DCA-45SSIU2
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PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL BRAND SERIES MODEL DCA-45SSIU2 WHISPERWAT T ™ GENERATOR (STANDARD) PARTS LIST NO. M1870300034A Revision #7 (06/13/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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Diesel engine exhaust and some of PAGE 2 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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NOTE PAGE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 3...
Potential hazards associated with trowel operation will be referenced with " Hazard Symbols " which appear throughout this manual, and will be referenced in conjunction with Safety " Message Alert Symbols ". PAGE 10 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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NOTE to help prevent damage to your trowel, other property, or the be damaged if you do not follow surrounding environment. instructions. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 11...
An explosion or fire could result with live circuits. Turn all circuit breakers OFF before causing severe bodily harm or even death. performing maintenance on the generator. PAGE 12 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
There exists the broken parts. possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even death ! DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 13...
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UVWO output terminals. laws. See next page “ Towing Safety Precautions ” for basic towing techniques. PAGE 14 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
■ Use the trailer’s swivel jack to adjust the trailer height to a level position while parked. ■ Avoid sudden stops and starts. This can cause skidding, or jack-knifing. Smooth, gradual starts and stops will improve towing. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 15...
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NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 17...
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■ DO NOT transport generator with fuel in tank. ■ ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 4. Generator with Trailer PAGE 18 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
(empty). 4. Frame Length - Measurement is from the ball hitch to the rear bumper (reflector). DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 19...
DCA-45SSIU2 — GENERATOR DECALS The DCA-45SSIU2 generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.
(load) is held to a minimum. Use the cable selection chart (Table 5 ) as a guide for selecting proper extension cable size. PAGE 24 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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DCA-45SSIU2 — MAJOR COMPONENTS Figure 5. Major Components f f u r e l r o t e t t r o t l o r i t a DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 25...
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AC Voltmeter – Indicates the output voltage present circuit breaker in the closed position (ON). at the UVWO terminals. PAGE 26 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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Engine Speed Handle- This handle will change the the oil pressure should return to normal. speed of the engine from high to low . DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 27...
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Two (2) GFCI Circuit Breakers 120V@ 20 amps are considered bonded grounds . One Main Circuit Breaker 250V @110 amps Five (5) Output Terminal Lugs Figure 8. Output Terminal Panel PAGE 28 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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250 amp, main circuit breaker is provided. Make sure to switch ALL circuit breakers to the "OFF" position prior to starting the engine. Figure 14. Over Current Relay Figure 13. Connecting Loads PAGE 30 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
CAUTION: NEVER change the position of the voltage selector switch while the engine is running. ALWAYS place circuit breaker in the open position before selecting voltage. PAGE 32 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
Ammeter Change-Over Switch (Figure 19) to the U or W position to read the output on the selected leg. The ammeter and voltmeter NOTE gauges are only active when the UVWO terminals are in use. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 33...
NOTE switch must be in the 3Ø- 240/139 position and the voltage regulator must be adjusted to 208V. Figure 23. Voltage Regulator Knob (139V/240V) PAGE 34 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
) r e ONLY properly trained personel who have read and understand this section should refill the double fuel tank system. Use #2 diesel fuel . PAGE 36 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
The fuel in the trailer will be filtered and sent to the engine. ALWAYS fill trailer fuel tank (Figure 37) first. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 37...
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(See Figure 39). Notice how the trailer for fuel expansion. filler tube level rises when the internal tank is filled. Figure 41. Fuel Expansion Figure 39. Filling Secondary Internal Fuel Tank PAGE 38 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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F - C ° F ° C ° F ° DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 39...
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Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately. PAGE 40 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
The UVWO terminals are protected by a plastic cover, Figure 47. Voltage Selector Switch remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from slipping out. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 41...
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9. If the engine is running smoothly with no problems, pull and place the engine throttle lever (Figure 51) in the “HIGH ” position”. Figure 55. Ammeter (No Load) Figure 51. Engine Throttle Control Lever (High) PAGE 42 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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1800 Figure 60. Ammeter (Load) RPM’s. 19. The generator will run until manually stopped or an abnormal condition occurs. Figure 58. Engine Tachometer DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 43...
4. Place the ignition switch (Figure 63) in the “STOP” position, remove the key and store in a safe place. Figure 63. Ignition Switch (Off Position) Remove all loads from the generator. PAGE 44 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
“RED” meaning the element reduced by keeping the tank full with diesel fuel. needs changing. After changing the air element, press the dust indicator button to reset the indicator. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 45...
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Feed Pump Strainer Cleaning The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compressed air and rinse it in the fuel oil. PAGE 46 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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Figure 64. DCA-45SIU2 Battery Charger & Jacket Water Heater Power Connections DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 47...
CAUTION: ALWAYS wear safety glasses when removing or installing force fitted parts. Failure to comply may result in serious injury. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 49...
NOTE one listed indicates newest (or latest) part available. NOTE The contents of this catalog are subject to change without notice . PAGE 58 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
1 ..0605505070 ....FUEL CAP Part number on this Suggested Spare Parts list may supercede/replace the NOTE P/N shown in the text pages of this book. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 59...
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HEX. NUT ........3 ..REPLACES 0602323001 0040010000 LOCK WASHER 0016908035 HEX. HEAD BOLT M1330400304 COVER M1333300004 BRACKET 0016906015 HEX. HEAD BOLT 0602326090 U BOLT SET DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 75...
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DCA-45SSIU2 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 76 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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HEX. HEAD BOLT ......2 ... REPLACES 0016906020 M1363400104 DRAIN HOSE 0605515198 HOSE BAND 0602042420 FUEL FILTER 0602220911 CLAMP 0191301200 SUCTION HOSE 0191300300 SUCTION HOSE 0191302000 RETURN HOSE 0605515109 HOSE BAND DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 77...
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COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 78 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 80 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
RUBBER SEAL 0228800470 RUBBER SEAL 0228800510 RUBBER SEAL 0228100545 RUBBER SEAL 0228100370 RUBBER SEAL 0228100165 RUBBER SEAL 0228100340 RUBBER SEAL 0228100170 RUBBER SEAL 0228100200 RUBBER SEAL DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 83...
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ISUZU 4BG1 — CAMSHAFT AND VALVE ASSY. CAMSHAFT AND VALVE ASSY. PAGE 94 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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1125750360 PUSH ROD 5125710032 VALVE TAPPET 1094001160 1095803350 ROCKER SHAFT SPRING 5090300381 BOLT 9125310300 IDLE GEAR SHAFT 5125350011 THRUST COLLAR 8941339372 IDLER GEAR 9091800190 SNAP RING DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 95...
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ISUZU 4BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY. CRANKSHAFT, PISTON AND FLYWHEEL ASSY. PAGE 96 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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9122716080 CONN. ROD METAL SET 912211604 PISTON PIN 1122301041 CONNECTING ROD ASSY..4 ... INCLUDES ITEMS W/$ 1122510270 BUSHING 1122350271 BOLT 8941075751 SNAP PIN RING DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 97...
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ISUZU 4BG1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY. TIMING GEAR AND FLYWHEEL HOUSING ASSY. PAGE 98 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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ISUZU 4BG1 — OIL COOLER AND OIL FILTER ASSY. OIL COOLER AND OIL FILTER ASSY. PAGE 122 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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GASKET;ELEMENT TO BODY 8970196530 GASKET; OIL COOLER TO C/BL 9099168190 CLIP 496 B 8970209271 FILTER ASSY..........1 ... INCLUDES ITEMS W/$ 5112800111 COVER; WATER DUCT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 123...
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ISUZU 4BG1 — OIL PUMP AND OIL STRAINER ASSY. OIL PUMP AND OIL STRAINER ASSY. PAGE 124 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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ISUZU 4BG1 — ACCELERATOR PEDAL ASSY. ACCELERATOR PEDAL ASSY. PART NO. PART NAME QTY. REMARKS 204 A 5197890040 BRACKET DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 149...
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ISUZU 4BG1 — AIR DUCT ASSY. AIR DUCT ASSY. PAGE 150 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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ISUZU 4BG1 — AIR DUCT ASSY. AIR DUCT ASSY. PART NO. PART NAME QTY. REMARKS 8943216680 HOSE 8942420340 CLIP DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 151...
Freight is at the sender’s expense. All that date will be billed at the revised price. parts must be returned freight prepaid to Multiquip’s designated receiving point. PAGE 158 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
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NOTE PAGE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 159...