MULTIQUIP Power WHISPERWATT DCA-45SSIU2 Parts And Operation Manual
MULTIQUIP Power WHISPERWATT DCA-45SSIU2 Parts And Operation Manual

MULTIQUIP Power WHISPERWATT DCA-45SSIU2 Parts And Operation Manual

Brand series whisperwatt generator (standard)

Advertisement

PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
BRAND SERIES
MODEL DCA-45SSIU2
WHISPERWAT T ™
GENERATOR
(STANDARD)
PARTS LIST NO. M1870300034A
Revision #7 (06/13/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Advertisement

Table of Contents
loading

Summary of Contents for MULTIQUIP Power WHISPERWATT DCA-45SSIU2

  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL BRAND SERIES MODEL DCA-45SSIU2 WHISPERWAT T ™ GENERATOR (STANDARD) PARTS LIST NO. M1870300034A Revision #7 (06/13/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 Diesel engine exhaust and some of PAGE 2 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 3 NOTE PAGE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 3...
  • Page 4: Table Of Contents

    Battery Assembly ..........72-73 Muffler Assembly ..........74-75 Fuel Tank Assembly ..........76-77 Enclosure Assembly ........... 78-81 Rubber Seal Assembly ........82-83 Name Plate And Decals ........84-85 PAGE 4 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 5: Here's How To Get Help

    18910 WILMINGTON AVENUE POST OFFICE BOX 6254 to our Parts Department: CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 5...
  • Page 6: Dca-45Ssiu2 Specifications

    . l a r h / i t p . l a r h / . l a r h / e t t l e s PAGE 6 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 7: Dimensions

    DCA-45SSIU2 — DIMENSIONS (SIDE AND FRONT) Figure 1. Dimensions DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 7...
  • Page 8: Dimensions

    DCA-45SSIU2 — DIMENSIONS (TOP AND REAR) Figure 2. Dimensions PAGE 8 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 9 NOTE PAGE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 9...
  • Page 10: Safety Message Alert Symbols

    Potential hazards associated with trowel operation will be referenced with " Hazard Symbols " which appear throughout this manual, and will be referenced in conjunction with Safety " Message Alert Symbols ". PAGE 10 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 11 NOTE to help prevent damage to your trowel, other property, or the be damaged if you do not follow surrounding environment. instructions. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 11...
  • Page 12: Rules For Safe Operation

    An explosion or fire could result with live circuits. Turn all circuit breakers OFF before causing severe bodily harm or even death. performing maintenance on the generator. PAGE 12 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 13: Rules For Safe Operation

    There exists the broken parts. possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even death ! DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 13...
  • Page 14 UVWO output terminals. laws. See next page “ Towing Safety Precautions ” for basic towing techniques. PAGE 14 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 15: Towing Safety Precautions

    ■ Use the trailer’s swivel jack to adjust the trailer height to a level position while parked. ■ Avoid sudden stops and starts. This can cause skidding, or jack-knifing. Smooth, gradual starts and stops will improve towing. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 15...
  • Page 16 DCA-45SSIU2 — INSTALLATION Figure 3. Typical Generator Grounding Application PAGE 16 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 17 NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 17...
  • Page 18 ■ DO NOT transport generator with fuel in tank. ■ ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 4. Generator with Trailer PAGE 18 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 19: Trailer Specifications

    (empty). 4. Frame Length - Measurement is from the ball hitch to the rear bumper (reflector). DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 19...
  • Page 20 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 20 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 21 " 3 X " " 7 " 3 X " " 7 " 3 X " " 7 X " " 7 X " " 7 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 21...
  • Page 22: Generator Decals

    DCA-45SSIU2 — GENERATOR DECALS The DCA-45SSIU2 generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.
  • Page 23: Generator Decals

    DCA-45SSIU2 — GENERATOR DECALS DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 23...
  • Page 24: General Information

    (load) is held to a minimum. Use the cable selection chart (Table 5 ) as a guide for selecting proper extension cable size. PAGE 24 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 25 DCA-45SSIU2 — MAJOR COMPONENTS Figure 5. Major Components f f u r e l r o t e t t r o t l o r i t a DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 25...
  • Page 26 AC Voltmeter – Indicates the output voltage present circuit breaker in the closed position (ON). at the UVWO terminals. PAGE 26 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 27 Engine Speed Handle- This handle will change the the oil pressure should return to normal. speed of the engine from high to low . DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 27...
  • Page 28 Two (2) GFCI Circuit Breakers 120V@ 20 amps are considered bonded grounds . One Main Circuit Breaker 250V @110 amps Five (5) Output Terminal Lugs Figure 8. Output Terminal Panel PAGE 28 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 29 240/ 120 position. Figure 12. Plastic Face Plate (UVWO Terminals) Figure 10. 240 VAC Twist-Lock Auxiliary Receptacles DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 29...
  • Page 30 250 amp, main circuit breaker is provided. Make sure to switch ALL circuit breakers to the "OFF" position prior to starting the engine. Figure 14. Over Current Relay Figure 13. Connecting Loads PAGE 30 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 31: Load Application

    . t f . t f . t f voltage by amperage by 1.732. t l u o r f t l o DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 31...
  • Page 32: Generator Outputs

    CAUTION: NEVER change the position of the voltage selector switch while the engine is running. ALWAYS place circuit breaker in the open position before selecting voltage. PAGE 32 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 33: Gauge Reading

    Ammeter Change-Over Switch (Figure 19) to the U or W position to read the output on the selected leg. The ammeter and voltmeter NOTE gauges are only active when the UVWO terminals are in use. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 33...
  • Page 34: Output Terminal Panel Connections

    NOTE switch must be in the 3Ø- 240/139 position and the voltage regulator must be adjusted to 208V. Figure 23. Voltage Regulator Knob (139V/240V) PAGE 34 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 35: Output Terminal Panel Connections

    Figure 32. Voltage Regulator Knob (1Ø-240/120V) Figure 29. Voltage Regulator Knob (139V/240V) DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 35...
  • Page 36: Pre-Setup

    ) r e ONLY properly trained personel who have read and understand this section should refill the double fuel tank system. Use #2 diesel fuel . PAGE 36 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 37: Pre-Setup

    The fuel in the trailer will be filtered and sent to the engine. ALWAYS fill trailer fuel tank (Figure 37) first. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 37...
  • Page 38 (See Figure 39). Notice how the trailer for fuel expansion. filler tube level rises when the internal tank is filled. Figure 41. Fuel Expansion Figure 39. Filling Secondary Internal Fuel Tank PAGE 38 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 39 F - C ° F ° C ° F ° DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 39...
  • Page 40 Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately. PAGE 40 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 41: Generator Start-Up Procedure

    The UVWO terminals are protected by a plastic cover, Figure 47. Voltage Selector Switch remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from slipping out. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 41...
  • Page 42 9. If the engine is running smoothly with no problems, pull and place the engine throttle lever (Figure 51) in the “HIGH ” position”. Figure 55. Ammeter (No Load) Figure 51. Engine Throttle Control Lever (High) PAGE 42 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 43 1800 Figure 60. Ammeter (Load) RPM’s. 19. The generator will run until manually stopped or an abnormal condition occurs. Figure 58. Engine Tachometer DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 43...
  • Page 44: Generator Shut-Down Procedure

    4. Place the ignition switch (Figure 63) in the “STOP” position, remove the key and store in a safe place. Figure 63. Ignition Switch (Off Position) Remove all loads from the generator. PAGE 44 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 45: Maintenance

    “RED” meaning the element reduced by keeping the tank full with diesel fuel. needs changing. After changing the air element, press the dust indicator button to reset the indicator. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 45...
  • Page 46 Feed Pump Strainer Cleaning The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compressed air and rinse it in the fuel oil. PAGE 46 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 47 Figure 64. DCA-45SIU2 Battery Charger & Jacket Water Heater Power Connections DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 47...
  • Page 48: Trailer Brakes Maintenance

    . d i PAGE 48 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 49: Trailer Maintenance

    CAUTION: ALWAYS wear safety glasses when removing or installing force fitted parts. Failure to comply may result in serious injury. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 49...
  • Page 50: Trailer Maintenance

    " 3 " 4 " 5 " 6 NEVER use an pneumatic air NOTE gun to tighten wheel lug nuts. Figure 67. Wheel Lug Nuts Tightening Sequence PAGE 50 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 51: Trailer Wiring Diagram

    DCA-45SSIU2 — TRAILER WIRING DIAGRAM Figure 68. Trailer/Towing Vehicle Wiring Diagram DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 51...
  • Page 52: Engine Wiring Diagram

    DCA-45SSIU2 — ENGINE WIRING DIAGRAM Figure 69. Engine Wiring Diagram PAGE 52 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 53 DCA-45SSIU2 — ENGINE WIRING DIAGRAM Figure 69. Engine Wiring Diagram(Continued) DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 53...
  • Page 54: Generator Wiring Diagram

    DCA-45SSIU2 — GENERATOR WIRING DIAGRAM Figure 70. Generator Wiring Diagram PAGE 54 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 55: Engine Troubleshooting

    DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 55...
  • Page 56 . e l , t e g i t i l y , t l o i s e l z . r e PAGE 56 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 57 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 57...
  • Page 58: Explanation Of Codes In Remarks Column

    NOTE one listed indicates newest (or latest) part available. NOTE The contents of this catalog are subject to change without notice . PAGE 58 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 59: Suggested Spare Parts

    1 ..0605505070 ....FUEL CAP Part number on this Suggested Spare Parts list may supercede/replace the NOTE P/N shown in the text pages of this book. DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 59...
  • Page 60 DCA-45SSIU2 — GENERATOR ASSY. GENERATOR ASSY. PAGE 60 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 61 HEX. HEAD BOLT ........ 6 ....REPLACES 0010310025 0042510000 LOCK WASHER 8051332014 COVER, FAN 0605000010 RUBBER SUSPENSION 0030012000 HEX. NUT 0040012000 LOCK WASHER 031112230 PLAIN WASHER ........2 ....REPLACES 0041212000 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 61...
  • Page 62 DCA-45SSIU2 — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 62 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 63: Control Box Assembly

    0040506000 TOOTHED WASHER M1223000303 CONTROL PANEL 0601807630 FREQUENCY METER, 264250DJDJ9 ....1 ....S/N7200646 TO 7202360 0601807641 FREQUENCY METER, FCF6 45-65Hz 240V ..1 ....S/N7202361~ DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 63...
  • Page 64 DCA-45SSIU2 — CONTROL BOX ASSY. (CONT.) CONTROL BOX ASSY. (CONT.) PAGE 64 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 65 HEX. HEAD BOLT ........2 ..REPLACES 0016906015 M12467001004 WIRE HARNESS, GENERATOR ....1 ..UP TO S/N7106114 M1246700524 WIRE HARNESS, GENERATOR ....1 ..S/N7106115~ DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 65...
  • Page 66 DCA-45SSIU2 — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 66 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 67 ENGINE STOPPER ......1 ..REPLACES 0602210810 0601802133 FUSE, 5A 011808015 MACHINE SCREW ......3 ... REPLACES 0027106015 8970208220 FAN BELT ........1 ..REPLACES 5136711320 AND 0602011403 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 67...
  • Page 68 DCA-45SSIU2 — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 68 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 69 HEX. NUT ........1 ... REPLACES 0207008000 M1354200204 GUIDE, SLIDE LEVER ....1 ... S/N7200646 TO 7200675 0027105015 MACHINE SCREW ......2 ... S/N7200646 TO 7200675 M1357200302 WIRE HARNESS. ENGINE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 69...
  • Page 70 DCA-45SSIU2 — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 70 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 71 HEX. HEAD BOLT ........... 2 ..REPLACES 0010112045 031112230 PLAIN WASHER ............. 2 ..REPLACES 0041212000 M9310200004 STAY RUBBER 0030012000 HEX. NUT 0027103010 MACHINE SCREW 0207003000 HEX.NUT ..............4 ..REPLACES 0030003000 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 71...
  • Page 72 DCA-45SSIU2 — BATTERY ASSY. BATTERY ASSY. PAGE 72 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 73 M9310500014 BATTERY SHEET M9103000304 BATTERY BAND 0602220920 BATTERY BOLT SET 0040006000 LOCK WASHER M1346400204 BATTERY CABLE M1346400404 BATTERY CABLE 0016910020 HEX. HEAD BOLT 0040510000 TOOTHED WASHER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 73...
  • Page 74 DCA-45SSIU2 — MUFFLER ASSY. MUFFLER ASSY. PAGE 74 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 75 HEX. NUT ........3 ..REPLACES 0602323001 0040010000 LOCK WASHER 0016908035 HEX. HEAD BOLT M1330400304 COVER M1333300004 BRACKET 0016906015 HEX. HEAD BOLT 0602326090 U BOLT SET DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 75...
  • Page 76 DCA-45SSIU2 — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 76 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 77 HEX. HEAD BOLT ......2 ... REPLACES 0016906020 M1363400104 DRAIN HOSE 0605515198 HOSE BAND 0602042420 FUEL FILTER 0602220911 CLAMP 0191301200 SUCTION HOSE 0191300300 SUCTION HOSE 0191302000 RETURN HOSE 0605515109 HOSE BAND DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 77...
  • Page 78 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 78 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 79 BLIND PLUG ........2 ..REPLACES M9310000004 M1463000702 ROOF PANEL M1493501503 ACOUSTIC SHEET 011008020 HEX. HEAD BOLT ......19 ..REPLACES 0016908020 1625165103 BONNET CAP ......... 1 ..REPLACES M9310000103 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 79...
  • Page 80 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 80 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 81 BLIND PLUG ........8 ... REPLACES M9310000004 0600500090 EMBLEM 0021106015 MACHINE SCREW 011008020 HEX. HEAD BOLT ......1 ... REPLACES 0016908020 0040508000 TOOTHED WASHER 0016910020 HEX. HEAD BOLT 0040510000 TOOTHED WASHER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 81...
  • Page 82 DCA-45SSIU2 — RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 82 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 83: Rubber Seal Assembly

    RUBBER SEAL 0228800470 RUBBER SEAL 0228800510 RUBBER SEAL 0228100545 RUBBER SEAL 0228100370 RUBBER SEAL 0228100165 RUBBER SEAL 0228100340 RUBBER SEAL 0228100170 RUBBER SEAL 0228100200 RUBBER SEAL DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 83...
  • Page 84: Nameplate And Decals

    DCA-45SSIU2 — NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 84 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 85 M9520200104 DECAL, OVER CURRENT RELAY ......1 ..M92020010 M1560100603 STRIPE, WHISPERWATT M1560100703 STRIPE, MQ POWER M1560101204 STRIPE M1560101104 STRIPE M1560100904 STRIPE, 45 M1560100804 STRIPE M1560101004 STRIPE M1940011015Q DECAL, FUELING PROCEDURE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 85...
  • Page 86 ISUZU 4BG1 — CYLINDER HEAD COVER ASSY. CYLINDER HEAD COVER ASSY. PAGE 86 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 87 REMARKS 8971334460 COVER 8941332075 EA1013 8941236231 GASKET, OIL FILLER 9111790300 GASKET, HEAD COVER 9111791050 WASHER 8943109120 GASKET, HEAD TO COVER ... 1 ..REPLACES 8944625590 9111750120 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 87...
  • Page 88 ISUZU 4BG1 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 88 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 89 STUD, EX. MANIFOLD ...... 3 ..M8X75 L=87 9098301770 STUD, EX. MANIFOLD ...... 1 ..M8X85 L=97 1093000180 INJ. NOZZLE STUD 5093000650 ROCKER ARM STUD 5117770640 FRONT ENG. HANGER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 89...
  • Page 90 ISUZU 4BG1 — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PAGE 90 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 91 CYL. BLOCK WATER DRAIN HOSE ..... 1 ..REPLACES 9099135050 9095720080 GASKET 9992023140 OIL GALLERY PLUG 9095720140 GASKET PLUG 1093000790 ENGINE FOOT STUD 5097070041 DRAIN HOSE CLIP 5111290030 SEALING LEVEL GAUGE CUP DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 91...
  • Page 92 ISUZU 4BG1 — OIL PAN AND LEVEL GAUGE ASSY. OIL PAN AND LEVEL GAUGE ASSY. PAGE 92 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 93 OIL PAN GASKET 0500408180 BOLT 119A 9992023160 OIL HEATER BLIND PLUG 119B 9992023240 OIL HEATER BLIND PLUG 120A 9095714160 GASKET 120B 9095714240 GASKET 1117500120 OIL FILLER CAP DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 93...
  • Page 94 ISUZU 4BG1 — CAMSHAFT AND VALVE ASSY. CAMSHAFT AND VALVE ASSY. PAGE 94 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 95 1125750360 PUSH ROD 5125710032 VALVE TAPPET 1094001160 1095803350 ROCKER SHAFT SPRING 5090300381 BOLT 9125310300 IDLE GEAR SHAFT 5125350011 THRUST COLLAR 8941339372 IDLER GEAR 9091800190 SNAP RING DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 95...
  • Page 96 ISUZU 4BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY. CRANKSHAFT, PISTON AND FLYWHEEL ASSY. PAGE 96 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 97 9122716080 CONN. ROD METAL SET 912211604 PISTON PIN 1122301041 CONNECTING ROD ASSY..4 ... INCLUDES ITEMS W/$ 1122510270 BUSHING 1122350271 BOLT 8941075751 SNAP PIN RING DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 97...
  • Page 98 ISUZU 4BG1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY. TIMING GEAR AND FLYWHEEL HOUSING ASSY. PAGE 98 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 99 TACHO DRIVE ELBOW 1096234650 ELBOW GASKET 1096254380 OIL SEAL, FRONT 1096253630 OIL SEAL, REAR 0500408250 BOLT 9095714160 PLUG GASKET 0500408200 BOLT 8943218380 PLUG 9992023160 HOUSING PLUG DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 99...
  • Page 100 ISUZU 4BG1 — ENGINE MOUNTING ASSY. ENGINE MOUNTING ASSY PAGE 100 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 101 ISUZU 4BG1 — ENGINE MOUNTING ASSY. ENGINE MOUNTING ASSY. PART NO. PART NAME QTY. REMARKS 9117712470 ENGINE FOOT, RIGHT 9117712480 ENGINE FOOT, LEFT 8943134650 BOLT 9091105100 9091505100 LOCK WASHER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 101...
  • Page 102 ISUZU 4BG1 — INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. PAGE 102 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 103 BOLT ..........2 ... M10X30 W/ LOCK WASHER 0501510300 BOLT ..........2 ... M10X30 W/ LOCK WASHER 8943706760 GASKET 8970225710 GASKET 5141111970 INLET PIPE 0500408250 BOLT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 103...
  • Page 104 ISUZU 4BG1 — EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY. PAGE 104 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 105 EXHAUST MANIFOLD 8944046100 GASKET 8943185540 BOLT ........... 1 ..... M8X63 W/PLAIN WASHER 8943185550 BOLT ........... 3 ..... M8X75 W/ PLAIN WASHER 9044110300 EXHAUST PIPE STUD 8941704860 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 105...
  • Page 106 ISUZU 4BG1 — VENTILATION ASSY. VENTILATION ASSY. PAGE 106 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 107 ISUZU 4BG1 — VENTILATION ASSY. VENTILATION ASSY. PART NO. PART NAME QTY. REMARKS 894110110 DIAPHRAGM ASSY. 1143620020 PCV COVER 9934905100 SCREW DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 107...
  • Page 108 ISUZU 4BG1 — WATER PUMP AND CORROSION RESISTOR ASSY. WATER PUMP AND CORROSION RESISTOR ASSY. PAGE 108 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 109 BOLT ........1 ..... M10X40 W/LOCK WASHER 5090300101 BOLT ........2 ..... M10X75 W/LOCK WASHER 0500410500 BOLT ........1 ..... M10X50 W/ LOCK WASHER 5096050050 HEATER PLUG 5096250780 SECONDARY SEAL 5136390070 SLINGER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 109...
  • Page 110 ISUZU 4BG1 — THERMOSTAT AND HOUSING ASSY. THERMOSTAT AND HOUSING ASSY. PAGE 110 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 111 BOLT ......... 4 ....M10X25 W/LOCK AND PLAIN WASHER 0501410300 BOLT ......... 2 ....M10X30 W/LOCK AND PLAIN WASHER 8944017531 WATER OUTLET PIPE 0500408250 BOLT 5096050050 WATER OUTLET PLUG 8941760310 GASKET 8943706730 GASKET DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 111...
  • Page 112 ISUZU 4BG1 — ENGINE WATER PIPING ASSY. ENGINE WATER PIPING ASSY. PAGE 112 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 113 ISUZU 4BG1 — ENGINE WATER PIPING ASSY. ENGINE WATER PIPING ASSY. PART NO. PART NAME QTY. REMARKS 8941324900 HOSE 9099153151 CLIP DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 113...
  • Page 114 ISUZU 4BG1 — FAN AND FAN BELT ASSY. FAN AND FAN BELT ASSY. PAGE 114 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 115 COOLING FAN 9098516490 WASHER 8942059861 BOLT ........4 ....M8X65 8970208220 BELT........1 ....REPLACES 5136711320 1136420250 SPACER 9091647080 WASHER 5136740320 ADJUSTING PLATE 0500408220 BOLT 0501410300 BOLT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 115...
  • Page 116 ISUZU 4BG1 — FUEL INJECTION ASSY. FUEL INJECTION ASSY. PAGE 116 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 117 5153150030 GASKET 9091605100 WASHER 5197510150 BRACKET 9091505100 WASHER 9091105100 0500410250 BOLT 9095714080 GASKET 5154190131 CLIP 5154112231 NOZZLE PIPE 8970209350 NOZZLE PIPE 1096750371 BOLT 138%# 5153430050 SPRING DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 117...
  • Page 118 ISUZU 4BG1 — FUEL FILTER AND BRACKET ASSY. FUEL FILTER AND BRACKET ASSY. PAGE 118 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 119 1096300850 GASKET ........2 ....REPLACES 9095720140 5197550010 BRACKET 0501410350 BOLT 0501408250 BOLT 1094680021 X132400240 ELEMENT ......... 1 ....REPLACES 8944147963, 1132400791 9099063251 BOLT 0500410200 BOLT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 119...
  • Page 120 ISUZU 4BG1 — FUEL PUMP AND PIPE ASSY. FUEL PUMP AND PIPE ASSY. PAGE 120 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 121 QTY. REMARKS 5154114570 PIPE .......... 1 ....REPLACES 8970209330 9154127311 PIPE .......... 1 ....REPLACES 8970209340 9095720140 GASKET 158A 5154190040 CLIP 158B 5154190051 CLIP 0501406160 BOLT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 121...
  • Page 122 ISUZU 4BG1 — OIL COOLER AND OIL FILTER ASSY. OIL COOLER AND OIL FILTER ASSY. PAGE 122 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 123 GASKET;ELEMENT TO BODY 8970196530 GASKET; OIL COOLER TO C/BL 9099168190 CLIP 496 B 8970209271 FILTER ASSY..........1 ... INCLUDES ITEMS W/$ 5112800111 COVER; WATER DUCT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 123...
  • Page 124 ISUZU 4BG1 — OIL PUMP AND OIL STRAINER ASSY. OIL PUMP AND OIL STRAINER ASSY. PAGE 124 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 125 PINION 34$# 5131210140 SHAFT 5131130351 COVER 38A$ 5131410171 CASE 38B$ 5131410180 CASE 40$# 1131230160 COUPLING 5098430030 VALVE BALL 5131190060 STRAINER 0108058000 BOLT 9091505080 WASHER 1131190010 SPACER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 125...
  • Page 126 ISUZU 4BG1 — OIL AND VACUUM PIPING ASSY. OIL AND VACUUM PIPING ASSY. PAGE 126 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 127 BOLT ........2 ....M8X35 W/LOCK WASHER 0500408320 BOLT ........2 ....M8X32 W/LOCK WASHER 1096234620 GASKET 9095720100 GASKET 9098440220 8941625680 CLIP 1093600430 HOSE 0911501080 8941405812 FILLER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 127...
  • Page 128 ISUZU 4BG1 — ELECTRICAL CONTROL ASSY. ELECTRICAL CONTROL ASSY. PAGE 128 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 129 0500410450 BOLT ......... 1 ....M10X45 W/LOCK WASHER 5090300101 BOLT ......... 1 ....M10X75 W/LOCK WASHER 9825300460 RESISTOR 8970299880 SWITCH 8943717120 COVER 0911502080 9091606080 PLAIN WASHER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 129...
  • Page 130 ISUZU 4BG1 — BATTERY RELAY ASSY. BATTERY RELAY ASSY. PAGE 130 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 131 ISUZU 4BG1 — BATTERY RELAY ASSY. BATTERY RELAY ASSY. PART NO. PART NAME QTY. REMARKS 1823200010 BATTERY RELAY DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 131...
  • Page 132 ISUZU 4BG1 — STARTER COMP. ASSY. STARTER COMP. ASSY. PAGE 132 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 133 COVER ASSY....1 ....INCLUDES ITEMS W/@ 5811291500 TERMINAL 5811291480 CONTACT 9821161400 BUSHING 5811180190 HOLDER 9821161420 WASHER 5811291490 RING 1811291140 WASHER 1811293840 TERMINAL 1811291840 1825530370 RELAY DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 133...
  • Page 134 ISUZU 4BG1 — INJECTION PUMP COMP. ASSY. (CONT.) INJECTION PUMP COMP. ASSY. (CONT.) PAGE 134 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 135 SHIM ..........1 ....T=1.40 1156390880 SHIM ..........1 ....T=2.40 9000906770 BEARING ........1 ....NSK 5098000380 BEARING ........1 ....NTN 1157590010 GASKET 1156190820 BOLT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 135...
  • Page 136 ISUZU 4BG1 — INJECTION PUMP COMP. ASSY. (CONT.) INJECTION PUMP COMP. ASSY. (CONT.) PAGE 136 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 137 SHIM ..........1 ....T=1.50 5156191070 SHIM ..........1 ....T=1.60 5156191080 SHIM ..........1 ....T=1.35 5156191090 SHIM ..........1 ....T=1.45 5156191100 SHIM ..........1 ....T=1.55 DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 137...
  • Page 138 ISUZU 4BG1 — GOVERNOR COMP. ASSY. GOVERNOR COMP. ASSY. PAGE 138 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 139 1157292970 SHIM ..........1 ...... T=0.35 1157292980 SHIM ..........1 ...... T=0.40 1157292990 SHIM ..........1 ...... T=0.50 9813919060 SEAL 9813254290 BUSHING 9019006160 BOLT 9813251770 SCREW 1157230730 SPRING CAPSULE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 139...
  • Page 140 ISUZU 4BG1 — GOVERNOR COMP. ASSY. (CONT.) GOVERNOR COMP. ASSY. (CONT.) PAGE 140 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 141 COLLAR 1157290990 SHIM 9813250970 SHIM 1157290980 SEAL 8970242390 BUSHING 9813212050 GASKET 9091854150 RING 9813252100 9813150650 ADAPTER 5157291120 BOLT 1835794920 WASHER 9019008180 BOLT 1157290380 PLUG 1157290150 WASHER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 141...
  • Page 142 ISUZU 4BG1 — FEED PUMP ASSY. FEED PUMP ASSY. PAGE 142 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 143 9813550250 RING 5157510120 HOUSING 9813512050 PISTON 9813513020 SPRING 9813550350 GASKET 8941711850 PLUG 5157540010 TAPPET ASSY........ 1 ....INCLUDES ITEMS W/# 9813514030 ROLLER 9813514100 1157590020 GUIDE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 143...
  • Page 144 ISUZU 4BG1 — MISC. INJECTION PUMP ASSY. MISC. INJECTION PUMP ASSY. PAGE 144 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 145 WASHER 9091506100 WASHER 5156390020 19 A 5090000841 BOLT ......... 6 ... M8X55 W/LOCK WASHER 19 B 5090002221 BOLT ......... 1 ... M8X22 9095720080 GASKET 8943706750 GASKET DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 145...
  • Page 146 ISUZU 4BG1 — COUPLING ASSY. COUPLING ASSY. PAGE 146 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 147 ISUZU 4BG1 — COUPLING ASSY. COUPLING ASSY. PART NO. PART NAME QTY. REMARKS 5157810030 COUPLING 1156192470 PLATE 9096620070 BOLT 9884105020 5156190480 WASHER 5125240210 GEAR 8944575170 BOLT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 147...
  • Page 148 ISUZU 4BG1 — ACCELERATOR PEDAL ASSY. ACCELERATOR PEDAL ASSY. PAGE 148 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 149 ISUZU 4BG1 — ACCELERATOR PEDAL ASSY. ACCELERATOR PEDAL ASSY. PART NO. PART NAME QTY. REMARKS 204 A 5197890040 BRACKET DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 149...
  • Page 150 ISUZU 4BG1 — AIR DUCT ASSY. AIR DUCT ASSY. PAGE 150 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 151 ISUZU 4BG1 — AIR DUCT ASSY. AIR DUCT ASSY. PART NO. PART NAME QTY. REMARKS 8943216680 HOSE 8942420340 CLIP DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 151...
  • Page 152 ISUZU 4BG1 — FUEL SEDIMENTER ASSY. FUEL SEDIMENTER ASSY. PAGE 152 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 153 PLUG ......... 1 ....INCLUDES ITEMS W/# 35%# 8944163770 GASKET 5132190221 RING 5132190210 FLOAT 9095720140 GASKET 894470470 PIPE 1097007590 CLIP 9097161140 CLIP 1097007600 CLIP 9097161240 CLIP 0500406200 BOLT 9099063251 BOLT 5157590270 BOLT DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 153...
  • Page 154 ISUZU 4BG1 — CLUTCH ASSY. CLUTCH ASSY. PAGE 154 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 155 ISUZU 4BG1 — CLUTCH ASSY. CLUTCH ASSY. PART NO. PART NAME QTY. REMARKS 9910664500 BOLT 9091505140 LOCK WASHER DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 155...
  • Page 156 ISUZU 4BG1 — SWITCH AND RELAY ASSY. SWITCH AND RELAY ASSY. PAGE 156 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 157 SWITCH AND RELAY ASSY. PART NO. PART NAME QTY. REMARKS 1819001372 ENG. STOP ACTUATOR 1823100080 IGNITION SWITCH ....1 ....INCLUDES ITEM W/% 1825500732 EMERGENCY RELAY 434% KEYISUZUF DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 157...
  • Page 158: Terms And Condition Of Sale - Parts

    Freight is at the sender’s expense. All that date will be billed at the revised price. parts must be returned freight prepaid to Multiquip’s designated receiving point. PAGE 158 — DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07)
  • Page 159 NOTE PAGE DCA-45SSIU2 — OPERATION AND PARTS MANUAL (STD) — REV. #7 (06/13/07) — PAGE 159...
  • Page 160 © COPYRIGHT 2007, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

Table of Contents