MULTIQUIP MQ Power DCA25USIXF Operation And Parts Manual
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MULTIQUIP MQ Power DCA25USIXF Operation And Parts Manual

MULTIQUIP MQ Power DCA25USIXF Operation And Parts Manual

60 hz generator
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
®
MODEL DCA25USIXF
MODEL DCA25USI2XF
60 Hz GENERATOR
PARTS LIST NO. M1873400004A (DCA-25USI)
PARTS LIST NO. M1873400204A (DCA-25USI2)
Revision #2 (07/26/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP MQ Power DCA25USIXF

  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL ® MODEL DCA25USIXF MODEL DCA25USI2XF 60 Hz GENERATOR PARTS LIST NO. M1873400004A (DCA-25USI) PARTS LIST NO. M1873400204A (DCA-25USI2) Revision #2 (07/26/11) To find the latest revision of this publication, visit our website at: www.multiquip.com...

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 3: Table Of Contents

    Engine Wiring Diagram ........44-45 Generator Wiring Diagram ........46 Engine Troubleshooting ........47-48 Generator Troubleshooting ........49 Explanation of Code in Remarks Column ....... 50 Suggested Spare Parts ..........51 DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 3...

  • Page 4: Parts Ordering Procedures

    Quantity, Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! PAGE 4 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 5: Safety Message Alert Symbols

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 5...
  • Page 6 ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel PAGE 6 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 7: Rules For Safe Operation

    NEVER touch the hot exhaust manifold, local Health and Safety Administrator. muffler or cylinder. Allow these parts to cool before servicing equipment. DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 7...
  • Page 8 Use the trailer’s swivel jack to adjust the trailer height to ALWAYS shutdown engine before transporting a level position while parked. PAGE 8 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 9 Inspect for cuts in the insulation. NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death. DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 9...
  • Page 10 CAUTION ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator. ALWAYS keep battery cables in good working condition. Repair or replace all worn cables. PAGE 10 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 11 . l a . 2 ( r h / l e s e t t ) . g ) . g ) . g ) . g DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 11...
  • Page 12 . n i . n i . n i . n i . n i . n i . n i . n i PAGE 12 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 13: Generator Decals

    DECALS Figure 2. Generator Decals DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 13...
  • Page 14 DECALS Figure 3. Generator Decals (Continued) PAGE 14 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 15: Installation

    INSTALLATION Figure 4. Typical Generator Grounding Application DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 15...
  • Page 16 NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. PAGE 16 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 17: General Information

    (load) is held to a minimum. Use the cable selection chart (Table 6 ) as a guide for selecting proper extension cable size. DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 17...

  • Page 18: Major Components

    DESCRIPTION Muffler Assembly Engine Assembly Generator Assembly Output Terminal Assembly Fuel Tank Assembly Figure 5. Major Components Battery Assembly Generator Control Panel Assembly Engine Operating Panel Assembly PAGE 18 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 19: Generator Control Panel

    (ON). the ammeter phase-selector switch. DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 19...

  • Page 20: Engine Operating Panel

    13. Panel Light Switch- When activated, will turn on control to normal. panel light. Water Temperature Gauge – During normal operation this gauge should read between 165°~203° F. (74°~95° C). PAGE 20 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 21: Output Terminal Panel Familiarization

    Five (5) Output Terminal Lugs ( U, V, W, O, Ground) grounds . ■ ■ ■ ■ ■ One Main Circuit Breaker @60 amps Figure 8. Output Terminal Panel DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 21...
  • Page 22 240/120 position. Figure 12. Plastic Face Plate (UVWO Terminals) Figure 10. 120/240V Twist-Lock Auxiliary Receptacles PAGE 22 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 23 . ALWAYS turn the unit completely off before attempting to replace or handle this fuse. Figure 13. Connecting Loads DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 23...

  • Page 24: Load Application

    . t f . t f . t f transfer switch. . t f . t f . t f t l u o r f t l o PAGE 24 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 25: Gauge Reading/Terminal Panel Connections

    Ø ) e l e l c e l c ) e l e l c e l c DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 25...

  • Page 26: Gauge Reading/Terminal Panel Connections

    AC Voltmeter Change-Over Switch to W-U and read the AC Voltmeter Gauge . Figure 17. AC Voltmeter Figure 18. AC Voltmeter Change-Over Switch Gauge (Volt reading on W-U Lug) PAGE 26 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 27: Output Terminal Panel Connections

    3Ø-240/139V Connections 3. Turn the voltage regulator knob (Figure 23) clockwise to increase voltage output, turn counterclockwise to decrease voltage output. Figure 23. Voltage Regulator Knob (139V/240V) DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 27...

  • Page 28: Output Terminal Panel Connections

    3. Turn the voltage regulator knob (Figure 23) clockwise to increase voltage output, turn counterclockwise to increase voltage output, turn counterclockwise to decrease voltage output. decrease voltage output. PAGE 28 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 29: Setup

     API Service Classification CG-4  API Service Classification CF-4  ACEA Specification E3  ACEA Specification E2 Table 11. Recommended Motor Oil OIL: SAE Figure 31. Internal Fuel Tank System DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 29...
  • Page 30 Figure 34. Full Fuel Tank CAUTION - REFUELING THE GENERATOR DO NOT OVER-FILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 35). Figure 35. Fuel Expansion PAGE 30 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 31 F - C ° F ° C ° F ° NOTICE When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%. DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 31...

  • Page 32: Setup

    Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately. Figure 37. Battery Connections PAGE 32 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 33 Tighten terminal nuts securely to prevent load wires from slipping out. Figure 42. Pre-Heat Indicator Lamp 4. Close all engine enclosure doors (Figure 39). CORRECT INCORRECT Figure 39. Engine Enclosure Doors DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 33...
  • Page 34 60 cycle output frequency in HERTZ. from the generator. Figure 44. Frequency Meter (Hz) Figure 47. Ammeter (No Load) PAGE 34 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 35: Generator Start-Up Procedure

    Under normal 13. The generator will run until manually stopped or an operating conditions this speed is approximately 1800 abnormal condition occurs. RPM’s. Figure 50. Engine Tachometer DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 35...

  • Page 36: Generator Shut-Down Procedure

    Maintenance section of this manual to prevent damage. complete unit for any damage or loosening that may have occured during operation. 7. Check the engine oil, coolant and fuel levels. Replenish as necessary. PAGE 36 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 37 “RED” meaning the element reduced by keeping the tank full with diesel fuel. needs changing. After changing the air element, press the dust indicator button to reset the indicator. DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 37...

  • Page 38: Maintenance

    Feed Pump Strainer Cleaning The strainer is incorporated in the feed pump inlet side joint bolt. Clean the strainer with compressed air and rinse it in the fuel oil. PAGE 38 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 39: Trailer Maintenance

    . d i DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 39...
  • Page 40 SNUG FIT ONLY PARTS MUST ROTATE FREELY SHACKLE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED SPRING EYE BOLT TO RETAIN NUT BOLT ASSEMBLY SHOULDER TYPE SHACKLE BOLT PAGE 40 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 41 " 3 " 4 " 5 " 6 Figure 57. Wheel Lug Nuts Tightening Sequence NEVER use an pneumatic air NOTE gun to tighten wheel lug nuts. DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 41...

  • Page 42: Trailer Wiring Diagram

    DCA-25USIXF/DCA-25USI2XF— TRAILER WIRING DIAGRAM TRAILER WIRING DIAGRAM Figure 58. Trailer/Towing Vehicle Wiring Diagram PAGE 42 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 43: Engine Wiring Diagram

    ENGINE WIRING DIAGRAM Figure 59A. Engine Wiring Diagram DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 43...

  • Page 44: Engine Wiring Diagram

    ENGINE WIRING DIAGRAM Figure 59B. Engine Wiring Diagram(Continued) PAGE 44 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 45: Generator Wiring Diagram

    GENERATOR WIRING DIAGRAM Figure 60. Generator Wiring Diagram DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 45...

  • Page 46: Troubleshooting

    PAGE 46 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 47 . e l , t e g i t i l y , t l o i s e l z . r e DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 47...
  • Page 48 PAGE 48 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 49 NOTES DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 49...

  • Page 50: Explanation Of Code In Remarks Column

    Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column. PAGE 50 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 51: Suggested Spare Parts

    1 ..0601820671 ....AUTOMATIC VOLTAGE REGULATOR, DCA25USI 1 ..0601820602 ....AUTOMATIC VOLTAGE REGULATOR, DCA25USI2 2 ..0601802160 ....FUSE, 5A, DCA-25USI 3 ..8944370220 ....FUEL FILTER KIT DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 51...

  • Page 52: Generator Assy

    GENERATOR ASSY. GENERATOR ASSY. PAGE 52 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 53 0010310030 HEX, HEAD BOLT 0040010000 WASHER, LOCK 0041210000 WASHER, FLAT B0155400204 COVER, FAN 0010106030 HEX, HEAD BOLT 0041206000 WASHER, FLAT 0600815000 M9312600004 RUBBER SUSPENSION 0207010000 HEX, NUT DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 53...
  • Page 54 DCA25USIXF — CONTROL BOX ASSY. CONTROL BOX ASSY. (DCAUSIXF ONLY) PAGE 54 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 55 26-3# 0317700180 RUBBER SEAL ...........1 ..... S/N 8101736 AND ABOVE 0016906016 HEX, HEAD BOLT ..........3 ..... S/N 8100001~8101735 0016906016 HEX, HEAD BOLT ..........6 ..... S/N 8101736 ~AND ABOVE DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 55...
  • Page 56 DCA25USIXF — CONTROL BOX ASSY. CONTROL BOX ASSY. (DCAUSIXF ONLY) PAGE 56 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 57 WIRE HARNESS, GENERATOR ......1 ..... S/N 8101736 ~AND ABOVE M1359200602 WIRE HARNESS, ENGINE .........1 ..... S/N 8100001 ~8101465 M1359200612 WIRE HARNESS, ENGINE .........1 ..... S/N 8101466 ~ AND ABOVE 0601802160 FUSE, 5A DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 57...
  • Page 58 DCA25USI2XF — CONTROL BOX ASSY. CONTROL BOX ASSY. (DCAUSI2XF ONLY) PAGE 58 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 59 SWITCH COVER 32-1 0317700180 RUBBER SEAL 0016906016 HEX, HEAD BOLT M1213601604 SWITCH COVER 34-1 0330000070 RUBBER SEAL 0016906016 HEX, HEAD BOLT 0016906016 HEX, HEAD BOLT 0040506000 TOOTHED WASHER DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 59...
  • Page 60 DCA25USI2XF — CONTROL BOX ASSY. CONTROL BOX ASSY. (DCAUSI2XF ONLY) PAGE 60 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 61 SWITCH, PANEL LIGHT 0602103092 ALARM LAMP 0601810245 BULB, DC18V M1225100004 STOPPER 0027105010 MACHINE SCREW 0027105010 MACHINE SCREW M9220100004 SET SCREW 0080200007 SNAP RING 0601851727 GROMMET M1246703604 WIRE HARNESS, GENERATOR DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 61...
  • Page 62 DCA25USIXF — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. (DCAUSIXF ONLY) PAGE 62 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 63 HOSE, AIR CLEANER 0605515147 HOSE BAND 0602022560 ADAPTER M1320300304 PACKING 0602022561 90 DEG. ELBOW 0603306590 CONNECTOR 0603300285 LOCKNUT 0605511395 VALVE 0603306395 HOSE JOINT 0602021070 0269200380 DRAIN HOSE DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 63...
  • Page 64 DCA25USIXF — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. (DCAUSIXF ONLY) PAGE 64 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 65 CLAMPER ROD 0016908020 HEX, HEAD BOLT 0220300425 SEAL RUBBER 0601822794 MOTOR FAN 0016908025 HEX, HEAD BOLT 0207008000 HEX, NUT 8972309390 FAN BELT ............1 ..REPLACES P/N 0602011431 DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 65...
  • Page 66 DCA25USI2XF — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. (DCAUSI2XF ONLY) PAGE 66 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 67 HOSE, AIR CLEANER 0605515147 HOSE BAND 0602022560 ADAPTER M1320300304 PACKING 0602022561 90 DEG. ELBOW 0603306590 CONNECTOR 0603300285 LOCKNUT 0605511395 VALVE 0603306395 HOSE JOINT 0602021070 0269200350 DRAIN HOSE DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 67...
  • Page 68 DCA25USI2XF — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. (DCAUSI2XF ONLY) PAGE 68 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 69 PICK UP, TACHOMETER 0602122272 UNIT, OIL PRESSURE M9200100004 ADAPTER 0602123266 UNIT, WATER TEMPERATURE M1353800004 CLAMPER ROD 0016908020 HEX, HEAD BOLT 8972309390 FAN BELT ............1 ..REPLACES P/N 0602011431 DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 69...

  • Page 70: Output Terminal Assy

    NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 70 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 71 WASHER, FLAT M9310200004 STAY RUBBER 0030012000 HEX, NUT M1236400104 COVER ............1 ...DCA25USI2 M1493408804 ACOUSTIC SHEET ........1 ... DCA25USI2 0016906016 HEX, HEAD BOLT .......... 4 ... DCA25USI2 DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 71...

  • Page 72: Battery Assy

    BATTERY ASSY. BATTERY ASSY. PAGE 72 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 73 BATTERY M9310500014 BATTERY SHEET M9103000304 BATTERY BAND 0602220920 BATTERY BOLT SET 0040006000 WASHER, LOCK M1348400204 BATTERY CABLE M1348400314 BATTERY CABLE 0016910020 HEX, HEAD BOLT 0040510000 TOOTHED WASHER DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 73...
  • Page 74 DCA25USIXF — MUFFLER ASSY. DCA-25USIXF— MUFFLER ASSY. MUFFLER ASSY. (DCA-25USIXF ONLY) PAGE 74 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 75 GASKET ............1 ... S/N 8101466 AND ABOVE ..................REPLACES S/N 0602320100 0207008000 HEX NUT 0016908030 HEX HEAD BOLT ........... 2 ...S/N 810000 ~8101465 0016908030 HEX HEAD BOLT ........... 4 ...S/N 8101466 AND ABOVE DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 75...
  • Page 76 DCA25USI2XF — MUFFLER ASSY. MUFFLER ASSY. (DCA-25USI2XF ONLY) PAGE 76 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 77 0016908020 HEX, HEAD BOLT M1333003013 EXHAUST PIPE M1490003604 HEAT INSULATOR1 8970420280 GASKET ............1 ... REPLACES P/N 0602320100 M1333200214 GASKET 0207008000 HEX NUT 0016908035 HEX HEAD BOLT DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 77...
  • Page 78 DCA-25USIXF/DCA-25USI2XF— FUEL TANK ASSY. FUEL TANK ASSY. FUEL TANK ASSY. PAGE 78 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 79 PICKUP TUBE 0603306863 BUSHING 0602022971 HOSE JOINT 0191200330 SUCTION HOSE 0191200200 SUCTION HOSE 0191201300 SUCTION HOSE 0191200800 RETURN HOSE 0605515198 HOSE BAND 0603306797 PLUG, 1-1/2 0222100550 TANK SHEET DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 79...
  • Page 80 DCA25USIXF — ECLOSURE ASSY. ENCLOSURE ASSY. (DCA25USIXF ONLY) PAGE 80 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 81 HEX, HEAD BOLT 0040012000 WASHER, LOCK 0041212000 WASHER, FLAT 0013612030 HEX, HEAD BOLT 0040012000 WASHER, LOCK 0041212000 WASHER, FLAT M1445000802 REAR FRAME M1495300304 ACOUSTIC SHEET 0016908020 HEX, HEAD BOLT DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 81...
  • Page 82 DCA-25USIXF— ENCLOSURE ASSY. (CONTINUED) DCA25USIXF — ECLOSURE ASSY. ENCLOSURE ASSY. (DCA25USIXF ONLY) PAGE 82 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 83 ACOUSTIC SHEET M1495501304 ACOUSTIC SHEET M1495401304 ACOUSTIC SHEET M1455000703 SIDE DOOR M1495501104 ACOUSTIC SHEET M1455300403 DUCT M1495401204 ACOUSTIC SHEET M1495401304 ACOUSTIC SHEET M1495401404 ACOUSTIC SHEET 0207006000 HEX, NUT DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 83...
  • Page 84 DCA-25USIXF— ENCLOSURE ASSY. (CONTINUED) DCA25USIXF — ECLOSURE ASSY. ENCLOSURE ASSY. (DCA25USIXF ONLY) PAGE 84 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 85 M1414800204 BRACKET 0017108020 HEX, HEAD BOLT M1423202103 FRONT LOUVER ..........1 ... S/N 8101466 AND ABOVE 0016906016 HEX, HEAD BOLT .......... 8 ... S/N 8101466 AND ABOVE DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 85...
  • Page 86 DCA25USI2XF — ECLOSURE ASSY. ENCLOSURE ASSY. (DCA25USI2XF ONLY) PAGE 86 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 87 0040012000 WASHER, LOCK 0041212000 WASHER, FLAT M1443001502 REAR FRAME M1493304004 ACOUSTIC SHEET M1493305304 ACOUSTIC SHEET M1453301703 DUCT COVER M1493305304 ACOUSTIC SHEET M1493305404 ACOUSTIC SHEET M1493305504 ACOUSTIC SHEET DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 87...
  • Page 88 DCA25USI2XF — ECLOSURE ASSY. DCA-25USI2XF— ENCLOSURE ASSY. (CONTINUED) ENCLOSURE ASSY. (DCA25USI2XF ONLY) PAGE 88 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 89 SIDE DOOR M1495501204 ACOUSTIC SHEET M1495501304 ACOUSTIC SHEET M1495401404 ACOUSTIC SHEET M1453005003 SIDE DOOR M1493410004 ACOUSTIC SHEET M1455300403 DUCT M1495401204 ACOUSTIC SHEET M1495401404 ACOUSTIC SHEET 0207006000 HEX, NUT DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 89...
  • Page 90 DCA-25USI2XF— ENCLOSURE ASSY. (CONTINUED) DCA25USI2XF — ECLOSURE ASSY. ENCLOSURE ASSY. (DCA25USI2XF ONLY) PAGE 90 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 91 HEX, HEAD BOLT 0040508000 TOOTHED WASHER 0600800321 MANUAL HOLDER 0605503066 CLAMP, MANUAL HOLDER 0016906016 HEX, HEAD BOLT 0605503066 FUEL LEAK DETECTED SWITCH M1414800204 BRACKET 0017108020 HEX, HEAD BOLT DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 91...
  • Page 92 DCA-25USIXF/DCA-25USI2XF— RUBBER SEALS ASSY. RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 92 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)

  • Page 93: Rubber Seals Assy

    SEAL RUBBER 0228900520 SEAL RUBBER 0228900510 SEAL RUBBER 0228800520 SEAL RUBBER ..........1 ... DCA25USU 0228800510 SEAL RUBBER ..........1 ... DCA25USI2 0228100390 SEAL RUBBER 0228100320 SEAL RUBBER DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 93...

  • Page 94: Nameplate And Decals Assy

    NAMEPLATE AND DECALS ASSY. NAME PLATE ASSY. PAGE 94 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 95 DECAL; DOCUMENT BOX, DCA25USI2XF ... 1 .... M91000010 M1550001404 DECAL; CAUTION, DCA25USI2XF ......1 .... M15000120 M9521000004 DECAL; TERMINAL, DCA25USI2XF M9504200004 DECAL; WARNING START FIRES, DCA25USI2XF 1 .... M90420000 S/N 8103260~ DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 95...

  • Page 96: Terms And Condition Of Sale - Parts

    Freight is at the sender’s expense. All date will be billed at the revised price. Rebates parts must be returned freight prepaid to Multiquip’s designated receiving point. PAGE 96 — DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11)
  • Page 97 NOTE PAGE NOTES DCA25USIXF/DCA25USI2XF — OPERATION AND PARTS MANUAL — REV. #2 (07/26/11) — PAGE 97...
  • Page 98 © COPYRIGHT 2011, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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