MULTIQUIP Whisperwatt DCA-600SSK Operation And Parts Manual
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MULTIQUIP Whisperwatt DCA-600SSK Operation And Parts Manual

MULTIQUIP Whisperwatt DCA-600SSK Operation And Parts Manual

Whisperwatt series 60 hz generator
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PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
WHISPERWATT™ SERIES
MODEL DCA-600SSK
60 Hz GENERATOR
(KOMATSU SA6D170AE-1 DIESEL ENGINE)
PARTS LIST NO. C4875300104C
SERIAL NO. 3692434~
Revision #7 (04/30/10)
To find the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA-600SSK 60 Hz GENERATOR (KOMATSU SA6D170AE-1 DIESEL ENGINE) PARTS LIST NO. C4875300104C SERIAL NO. 3692434~ Revision #7 (04/30/10) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 3 NOTE PAGE DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 3...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS MQ Power DCA-600SSK MQ Power DCA-600SSK COMPONENT DRA COMPONENT DRA WINGS WINGS MQ Power DCA-600SSK MQ Power DCA-600SSK MQ Power DCA-600SSK COMPONENT DRA COMPONENT DRAWINGS COMPONENT DRA WINGS WINGS AC Generator AC Generator AC Generator Generator Assembly ......... 72-75 AC Generator AC Generator Control Box Assembly ........

  • Page 5: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. View Parts Diagrams Order Parts To obtain an MQ Account, contact your District Sales Manager for more information.
  • Page 6 DCA-600SSK — SPECIFICATIONS Table 1. Generator Specifications Model DCA-600SSK Type Revolving field, self ventilated, drip proof, single bearing Armature Connection Star with Neutral Phase Standby Output 528 KW (660KVA) Prime Output 480 KW (600 KVA) 120,127,139,240,254,277 (Adjustable) Voltages — 1Ø 208,220,240,416,440,480 (Reconnectable) Voltages —...
  • Page 7 NOTE PAGE DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 7...

  • Page 8: Dimensions (Top And Side)

    DCA-600SSK — DIMENSIONS (TOP AND SIDE) Figure 1. Dimensions PAGE 8 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 9 DCA-600SSK — DIMENSIONS (FRONT , REAR AND DOORS) Figure 2. Dimensions DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 9...
  • Page 10 DCA-600SSK — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Potential hazards associated with the operation of this Safety precautions should be followed at all times when equipment will be referenced with " Hazard Symbols " which operating this equipment.
  • Page 11 DCA-600SSK — SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTS CAUTION - RESPIRATORY HAZARDS NEVER operate equipment with covers, ALWAYS wear approved respiratory or guards removed. Keep fingers , hands , protection. hair and clothing away from all moving parts to prevent injury. CAUTION - ACCIDENTAL STARTING CAUTION - SIGHT AND HEARING HAZARDS ALWAYS place the Engine ON/OFF...

  • Page 12: Rules For Safe Operation

    DCA-600SSK — RULES FOR SAFE OPERATION ■ ALWAYS check the machine for loosened threads or bolts DANGER - READ THIS MANUAL! before starting. Failure to follow instructions in this manual may lead to ■ NEVER operate the generator in an explosive atmosphere serious injury or even DEATH ! This equipment is to be or near combustible materials.
  • Page 13 DCA-600SSK — RULES FOR SAFE OPERATION Generator Grounding DANGER - ELECTROCUTION HAZARDS To guard against electrical shock and possible damage to During operation of this generator, there the equipment, it is important to provide a good EARTH exists the possibility of electrocution, ground.
  • Page 14 DCA-600SSK— RULES FOR SAFE OPERATION Maintenance Safety Battery Safety ■ The electrical voltage required to operate the generator Use the following guidelines when handling the battery: can cause severe injury or even death through physical ■ The battery contains acids that can contact with live circuits.

  • Page 15: Rules For Safe Operation

    DCA-600SSK — RULES FOR SAFE OPERATION ■ The maximum speed for highway towing is 55 MPH Towing & Transporting Safety unless posted otherwise. Recommended off-road towing To reduce the possibility of an accident while transporting is not to exceed 15 MPH or less depending on type of the generator on public roads, always make sure the trailer terrain.

  • Page 16: Installation

    DCA-600SSK — INSTALLATION DCA-600SSK — INSTALLATION Figure 3. Typical Generator Grounding Application PAGE 16 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

  • Page 17: Installation

    DCA-600SSK — INSTALLATION Generator Grounding Outdoor Installation To guard against electrical shock and possible damage to Install the generator in a area that is free of debris , the equipment, it is important to provide a good EARTH bystanders , and overhead obstructions . Make sure the ground.

  • Page 18: Towing Rules For Safe Operation

    DCA-600SSK — TOWING RULES FOR SAFE OPERATION ■ ALWAYS attach trailer's safety chain to bumper of towing Towing Safety Precautions vehicle. ALWAYS make sure the vehicle and trailer directional, CAUTION - TOWING REGULATIONS backup, brake, and trailer lights are connected and working properly.

  • Page 19: Trailer Safety Guidelines

    DCA-600SSK — TRAILER-SAFETY GUIDELINES 5. Frame Width - Measurement is from fender to fender 6. Jack Stand - Trailer support device with maximum pound CAUTION - TRAILER INSPECTION requirement from the tongue of the trailer. ALWAYS make sure the trailer is in good operating con- 7.

  • Page 20: Trailer Specifications

    DCA-600SSK — TRAILER-SPECIFICATIONS i a r r e l i f i o i t ) . g ) . g o l l ) . g e t i ) . g . n i ) . g . n i ) .

  • Page 21: Trailer Specifications

    DCA-600SSK — TRAILER-SPECIFICATIONS i f i o i t ) t ' " 2 " 3 " 0 B " " 3 " 5 . B " " 3 " 5 . B " " 5 . B " " 5 . "...

  • Page 22: Operation And Safety Decals

    DCA-600SSK — OPERATION AND SAFETY DECALS Machine Safety Decals The DCA-600SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustrations below and on the preceding pages shows the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
  • Page 23 DCA-600SSK — OPERATION AND SAFETY DECALS DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 23...
  • Page 24 DCA-600SSK — OPERATION AND SAFETY DECALS PAGE 24 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

  • Page 25: Operation And Safety Decals

    DCA-600SSK — OPERATION AND SAFETY DECALS DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 25...

  • Page 26: General Information

    Reference Table 2 for engine  Panel Light Switch specifications.  MPEC Module (S/N 3698617~) In keeping with Multiquip's policy of constantly improving  Pilot Lamp its products, the specifications quoted herein are subject to change without prior notice.

  • Page 27: Major Components

    DCA-600SSK — MAJOR COMPONENTS DCA-600SSK — MAJOR COMPONENTS t a r r o j r o t y l b r o t o r t y l b r o t y l b i t a y l b e t t y l b o l c...

  • Page 28: Generator Control Panel (Up To S/N 3698616)

    DCA-600SSK — GENERATOR CONTROL PANEL Up to S/N 3698616 S/N 3698617~ Figure 6. Generator Control Panel PAGE 28 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 29 DCA-600SSK — GENERATOR CONTROL PANEL The definitions below describe the controls and functions of During cranking cycle , The MPEC will attempt to crank the DCA-600SSK " Control Panel " (Figure 6). the engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will Pilot Lamp –...

  • Page 30: Engine Operating Panel (Up To S/N 3698616)

    DCA-600SSK — ENGINE OPERATING PANEL Up to S/N 3698616 S/N 3698617~ Figure 7. Engine Operating Panels PAGE 30 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 31 DCA-600SSK — ENGINE OPERATING PANEL Pre-Heat Lamp – Indicates that the glow plugs of the The definitions below describe the controls and functions of the diesel engine are hot and the engine is ready to be started. DCA-600SSK " Engine Operating Panels " (Figure 7). Emergency Stop Button –...
  • Page 32 DCA-600SSK — OUTPUT TERMINAL OVERVIEW Output Terminal Familiarization Output Terminal Panel Shown below (Figure 8) is the Output Terminal Panel , lift The “ Output Terminal Panel ” (Figure 8) is provided with up on the cover to gain access to receptacles and terminal the following: lugs.

  • Page 33: Output Terminal Panel Overview

    DCA-600SSK — OUTPUT TERMINAL PANEL OVERVIEW Each auxiliary receptacle is protected by a 50 amp circuit 120 VAC GFCI Receptacles breaker. These breakers are located directly above the GFCI There are two 120 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles.

  • Page 34: Output Terminal Panel Overview

    DCA-600SSK — OUTPUT TERMINAL PANEL OVERVIEW Over Current Relay Connecting Loads An over current relay (Figure 14) is connected to the main Loads can be connected to the generator by the UVWO terminal circuit breaker. In the event of an overload, both the circuit lugs or the convenience receptacles.

  • Page 35: Load Application

    DCA-600SSK— LOAD APPLICATION Single Phase Load Three Phase Load When calculating the power requirements for 3-phase power Always be sure to check the nameplate on the generator use the following equation: and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.

  • Page 36: Generator Outputs

    DCA-600SSK — GENERATOR OUTPUTS Generator Output Voltages Generator Amperage A wide range of voltages are available to supply voltage for Tables 8 and 9 describe the generator’s current output capa- many different applications. Voltages are selected by apply- bility for both 1Ø-phase and 3Ø phase applications. ing jumpers (6) to the voltage change-over board (Figure 15).

  • Page 37: Generator Outputs/Gauge Reading

    DCA-600SSK — GENERATOR OUTPUTS/GAUGE READING Maximum Amps Table 10 shows the maximum amps the generator can pro- vide. DO NOT exceed the maximum amps as listed. a t l ) e r t l o ) e r Figure 17. AC Voltmeter Figure 18 AC Voltmeter t l o Gauge...

  • Page 38: Output Terminal Panel Connections

    DCA-600SSK — OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are de- pendent on the placement of the jumpers plates (6) on the Voltage Change-Over Board and the adjustment of the Figure 23.

  • Page 39: Output Terminal Panel Connections

    DCA-600SSK — OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output Voltages 1. Jumper the voltage change-over board for 480V operation 1. Make sure the voltage change-over board is jumpered as shown in Figure 26. This configuration uses 6 jumper for 480V operation as shown in Figure 26.

  • Page 40: Pre Setup

    DCA-600SSK — PRE-SETUP Fuel Check Circuit Breakers To protect the generator from an overload, a 3-pole, 800 amp, DANGER - EXPLOSION/FIRE HAZARDS main circuit breaker is provided to protect the UVWO output Fuel spillage on a hot engine can cause a fire or explosion . terminals from overload.
  • Page 41 DCA-600SSK — PRE-SETUP CAUTION - TRAILER FUEL TANK ALWAYS! fill trailer tank first with #2 diesel fuel , before filling secondary internal tank. Figure 32. Skid Type Fuel Tank System Refueling Procedure: WARNING - RESPIRATORY HAZARDS Diesel fuel and its vapors are dangerous to your health and the surrounding environment.
  • Page 42 DCA-600SSK — PRE-SETUP NEVER overfill trailer fuel tank – It is important to Figure 37 below reflects a full fuel system. read the trailer fuel gauge when filling trailer fuel tank. DO NOT wait for fuel to rise in filler neck. See Figure 35. Figure 35.
  • Page 43 DCA-600SSK— PRE-SETUP Coolant (Ethylane Glycol [Green] / Water — 50/50 mix) Use only drinkable tap water. If hard water or water with When the antifreeze is mixed with NOTE many impurities is used, the inside of the engine and radiator water, the antifreeze mixing ratio may become coated with deposits and cooling efficiency must be less than 50%.

  • Page 44: Pre Setup

    DCA-600SSK— PRE-SETUP Battery When connecting battery do the following: This unit is of negative ground DO NOT connect in reverse. 1. NEVER connect the battery cables to the battery Always maintain battery fluid level between the specified terminals when the ignition switch is in either the Pre- marks.
  • Page 45 DCA-600SSK — GEN. START-UP PROCEDURE (MANUAL) 1. Place the main, G.F.C.I. and aux. circuit breakers (Figure 42) BEFORE STARTING in the “OFF” position prior to starting the engine. CAUTION - LETHAL EXHAUST HAZARD The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating . Direct exhaust away from nearby personnel.
  • Page 46 DCA-600SSK— GENERATOR START-UP PROCEDURE (MANUAL) 5. Set the battery ON/OFF switch (Figure 45) to the “ON” 11. The generator's frequency meter (Figure 50) should be position. displaying the 60 cycle output frequency in HERTZ. Figure 45. Battery ON/OFF Switch Figure 50. Frequency Meter (Hz) 6.
  • Page 47 DCA-600SSK— GENERATOR START-UP PROCEDURE (MANUAL) 14. The engine oil pressure gauge (Figure 54) will indicate 17. Place the main , GFCI , and aux . circuit breakers in the the oil pressure (kg/ cm ) of the engine. Under normal “ON”...
  • Page 48 DCA-600SSK — GENERATOR START-UP PROCEDURE (MANUAL) 22. Place the engine speed switch in the “ LOW ” position BEFORE STARTING (Figure 62). Generator and Control Panel CAUTION: NEVER! manually start the engine with the main , GFCI or auxiliary circuit breakers in Figure 62.
  • Page 49 DCA-600SSK — GENERATOR START-UP PROCEDURE (AUTO MODE) DANGER - ELECTRICAL SYSTEM HAZARDS CAUTION - ENGINE SPEED SWITCH Before connecting this generator to any The Engine Speed Switch must be set to the "High" building’s electrical system, a licensed position when running in the Auto-Start mode. Failing to electrician must install an isolation set the switch in the proper position can result in damage (transfer) switch .

  • Page 50: Generator Shutdown Procedure

    DCA-600SSK — GENERATOR SHUT-DOWN PROCEDURE Engine Shutdown Ignition Key (Up to S/N 3698616) Engine Shutdown Controller (S/N 3698617~) To shutdown the generator use the following procedure: To shutdown the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers 1.

  • Page 51: Maintenance

    DCA-600SSK — MAINTENANCE Use Table 14 shown below as a general checklist to be performed on a daily basis. s l e r i A e t t d i c l e v t l e i t i d s t r e t l i r i A...
  • Page 52 DCA-600SSK — MAINTENANCE General Inspection Fuel Addition Prior to each use, the generating set should be cleaned and Add diesel fuel (the grade may vary according to season inspected for deficiencies. Check for loose, missing or and locations). Always pour through the mesh filter. damaged nuts, bolts or other fasteners.
  • Page 53 DCA-600SSK — MAINTENANCE 14. Drain the water inside reserve tank, clean the inside of WARNING - BURN HAZARDS the reserve tank, then fill with coolant/water mixture to between the full and low lines. Allow engine to cool when flushing out 15.
  • Page 54 DCA-600SSK — MAINTENANCE 5. After replacing filter cartridge, loosen air bleed plug. Generator Storage: 6. Loosen the knob of feed pump, and pump it up and down For storage of the generator for over 30 days, the following until no bubbles come out with the fuel from air bleed is required: plug.

  • Page 55: Maintenance

    DCA-600SSK — MAINTENANCE Jacket Water Heater and Internal Battery Charger 120 If the generator will be used daily, the battery should normally VAC Input Receptacles (OPTIONAL) not require charging. If the generator will be idle (not used) for long periods of time, apply power to the battery charger This generator is equipped with two 120 VAC, 20 amp input receptacle via commercial power using an power cord of receptacles located on the output terminal panel.

  • Page 56: Trailer Brakes Maintenance

    DCA-600SSK —TRAILER BRAKES MAINTENANCE Brakes Trailer brakes should be inspected the first 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the first 200 mile interval, inspect the brakes every 3,000 miles . If driving over rough terrain, inspect the brakes more frequently.

  • Page 57: Trailer Maintenance

    DCA-600SSK —TRAILER MAINTENANCE Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched. CAUTION - EYESIGHT HAZARD ALWAYS wear safety glasses when removing or installing force fitted parts.

  • Page 58: Trailer Maintenance

    DCA-600SSK —TRAILER MAINTENANCE e t I ) . s " 8 " 6 " 2 SHACKLE BOLT SNUG FIT ONLY PARTS MUST ROTATE FREELY SPRING EYE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT BOLT ASSEMBLY SHOULDER TYPE SHACKLE BOLT Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel...

  • Page 59: Trailer Wiring Diagrams

    DCA-600SSK — TRAILER-WIRING DIAGRAM Figure 79. Trailer Wiring Diagram (5-Pin) DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 59...

  • Page 60: Trailer Wiring Diagrams

    DCA-600SSK — TRAILER-WIRING DIAGRAM Figure 80. Trailer Wiring Diagram (7-Pin) PAGE 60 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

  • Page 61: Generator Wiring Diagram

    DCA-600SSK —GENERATOR WIRING DIAGRAM DCA-600SSK — ENGINE WIRING DIA Figure 81. Generator Wiring Diagram DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 61...
  • Page 62 DCA-600SSK — GENERATOR WIRING DIAGRAM (MAIN BREAKER) Figure 82. Main Circuit Breaker Wiring Diagram PAGE 62 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

  • Page 63: Engine Wiring Diagrams

    DCA-600SSK — ENGINE WIRING DIAGRAM Continued on next page Figure 83. Engine Wiring Diagram DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 63...

  • Page 64: Engine Wiring Diagrams

    DCA-600SSK — ENGINE WIRING DIAGRAM Continued from previous page Figure 84. Engine Wiring Diagram(Continued) PAGE 64 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 65 DCA-600SSK — ELECTRONIC GOV. CONTROLLER WIRING DIAGRAM Figure 85. Electronic Governor Controller DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 65...

  • Page 66: Engine Troubleshooting

    DCA-600SSK — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 20 (Engine Troubleshooting) as a basic guideline for troubleshooting the engine. If the problem cannot be remedied, consult our company's business office or service plant. h s i .
  • Page 67 DCA-600SSK — TROUBLESHOOTING (ENGINE) l i f r e t o l c t r i r i A e l c i t c . t u i n i i t c f l a i t c c a l i t u l .

  • Page 68: Generator Troubleshooting

    DCA-600SSK — TROUBLESHOOTING (GENERATOR/ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 21 (Generator Troubleshooting) as a basic guideline for troubleshooting the generator. If the problem cannot be remedied, consult our company's business office or service plant. v i t a t l i s u...
  • Page 69 DCA-600SSK — TROUBLESHOOTING (MPEC) Use Table 22 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the MPEC. If the problem cannot be remedied, consult our company's business office or service plant. i t u l i o l l i F l i o v e l .

  • Page 70: Explanation Of Codes In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.
  • Page 71 DCA-600SSK — SUGGESTED SPARE PARTS DCA-600SSK w/SA6D170AE-1 KOMATSU ENGINE 1 to 3 Units Qty. Description 20 .... 6125817032 ..... AIR FILTER, INNER & OUTER 30 .... 6003117111 ..... FUEL FILTER 30 .... 6002111231 ..... OIL FILTER 2 ....6004111030 ..... CARTRIDGE, CORROSION RESISTOR 1 ....
  • Page 72 DCA-600SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 72 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 73 DCA-600SSK — GENERATOR ASSY. GENERATOR ASSY. PART NO PART NAME QTY. REMARKS 8181000002 ROTOR ASSY........1 ..INCLUDE ITEMS W/ FIELD ASSY. 0601842366 RESISTOR ........4 ..SMRK 80W 50 KOHMS 8171020004 INSULATOR WASHER 8171020504 INSULATOR WASHER 8461070002 8461614003 COUPLING RING 012212025 HEX.
  • Page 74 DCA-600SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 74 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 75 DCA-600SSK — GENERATOR ASSY. GENERATOR ASSY. PART NO PART NAME QTY. REMARKS 0845044904 GROMMET 0016316045 HEX. HEAD BOLT 0040016000 LOCK WASHER 0041216000 PLAIN WASHER 7431310003 COVER, BEARING 8461312004 GASKET, BEARING 0016308095 HEX. HEAD BOLT 0040008000 LOCK WASHER 0311108160 PLAIN WASHER ....... 3 ..REPLACES 0041208000 0010110016 HEX.
  • Page 76 DCA-600SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 76 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 77 DCA-600SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PART NO PART NAME QTY. REMARKS 8481812502 CONTROL BOX ........1 ..S/N 3744467 AND BELOW 4215000012 CONTROL BOX ........1 ..S/N 3744468 AND ABOVE 0601806153 CURRENT TRANSFORMER, AMMETER 3 ..CW-40LM 1200/5A 0017108020 HEX.
  • Page 78 DCA-600SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 78 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 79 DCA-600SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PART NO PART NAME QTY. REMARKS 7971816104 BRACKET, CIRCUIT BREAKER ....1 ..S/N 3744467 AND BELOW 7971816304 BRACKET, CIRCUIT BREAKER ....1 ..S/N 3744467 AND BELOW 0017108020 HEX. HEAD BOLT ........4 ..S/N 3744467 AND BELOW 0021008045 MACHINE SCREW ........
  • Page 80 DCA-600SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 80 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 81 DCA-600SSK — CONTROL BOX ASSY. (S/N 3692433 AND BELOW) CONTROL BOX ASSY. PART NO PART NAME QTY. REMARKS 82608 SWITCH ........... 1 ..S/N 3692434~3698616 ................REPLACES P/N 0601831340 0601830765 SWITCH ........... 1 ..S/N 3698617 AND ABOVE 0601810161 PANEL LIGHT 0601810214 BULB 0207004000 HEX.
  • Page 82 DCA-600SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 82 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 83 DCA-600SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PART NO PART NAME QTY. REMARKS 0602120498 SPEED SENSOR 0601815402 TERMINAL BOARD ......... 1 ..S/N 3698617 AND ABOVE 0027104020 MACHINE SCREW ........2 ..S/N 3698617 AND ABOVE 0601823732 RELAY, LY2 DC24V ........1 ..S/N 3744468 AND ABOVE 0601823109 SOCKET, PTF08A ........
  • Page 84 DCA-600SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 84 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 85 DCA-600SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO PART NAME QTY. REMARKS C4924200114 ENGINE ............. 1 ..SA6D170AE1 6162639171 RADIATOR ..........1 ..REPLACES 0602011986 INCLUDE ITEM W/ 23S0311150M CAP, RADIATOR ......... 1 ..REPLACES 0602011058 6995621350 RUBBER SHEET ........2 ..REPLACES 0605000098 0010118100 HEX.
  • Page 86 DCA-600SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 86 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 87 DCA-600SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PART NO PART NAME QTY. REMARKS 0010108025 HEX. HEAD BOLT 031108160 PLAIN WASHER ......... 4 ..REPLACES 0041208000 020108060 HEX. NUT ........... 4 ..REPLACES 0207008000 0131710060 BUSHING 0131708060 BUSHING 0130206000 STREET ELBOW 0602022202 HOSE JOINT 3502054124...
  • Page 88 DCA-600SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 88 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 89 DCA-600SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PART NO PART NAME QTY. REMARKS C4484000602 SUPPORT LEG 012212035 HEX. HEAD BOLT ........4 ..REPLACES 0010012035 0030012000 HEX. NUT 0040012000 LOCK WASHER 031112230 PLAIN WASHER ........4 ..REPLACES 0041212000 0017110025 HEX.
  • Page 90 DCA-600SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 90 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 91 DCA-600SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PART NO PART NAME QTY. REMARKS C4231700603 SET BOARD, OUTPUT TERMINAL 7521860504 OUTPUT TERMINAL 7521850504 BRACKET, OUTPUT TERMINAL 0010112040 HEX. HEAD BOLT 0030012000 HEX. NUT 0040012000 LOCK WASHER 031112230 PLAIN WASHER ........16 ..REPLACES 0041212000 012212045 HEX.
  • Page 92 DCA-600SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 92 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 93 DCA-600SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PART NO PART NAME QTY. REMARKS 0030012000 HEX. NUT 7521865603 STOPPER 0010108030 HEX. HEAD BOLT 020108060 HEX. NUT ........... 1 ..REPLACES 0030008000 0041208000 PLAIN WASHER ......... 2 ..REPLACES 0041208000 C4237100504 COVER 011008020 HEX.
  • Page 94 DCA-600SSK — BATTERY ASSY. BATTERY ASSY. PAGE 94 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 95 DCA-600SSK — BATTERY ASSY. BATTERY ASSY. PART NO PART NAME QTY. REMARKS 0168719052 BATTERY 0805018904 BATTERY SHEET 0805007804 BATTERY BAND 0805006504 BATTERY BOLT 0037808000 WING NUT 0040008000 LOCK WASHER 031108160 PLAIN WASHER ........4 ..REPLACES 0041208000 8482280104 BATTERY CABLE 8482280304 BATTERY CABLE 7432280504 BATTERY CABLE...
  • Page 96 DCA-600SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 96 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 97 DCA-600SSK — MUFFLER ASSY. MUFFLER ASSY. PART NO PART NAME QTY. REMARKS 8482311002 MUFFLER 0019210020 HEX. HEAD BOLT 7432356504 PACKING 7432356604 PACKING 7432356704 PACKING 0019110030 HEX. HEAD BOLT 0042310000 LOCK WASHER 0042410000 HEX. HEAD BOLT 0019108030 HEX. HEAD BOLT 030208200 LOCK WASHER ........
  • Page 98 DCA-600SSK — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 98 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 99 DCA-600SSK — FUEL TANK ASSY. FUEL TANK ASSY. PART NO PART NAME QTY. REMARKS C4364000703 FUEL TANK ..........1 ..S/N UP TO 3692433 C4364000713 FUEL TANK ..........1 ..S/N 3692434~ 0605505030 CAP, FUEL TANK ........1 ..REPLACES 0605505005 0601850590 KEY ............1 ..REPLACES 0601850505 0810105400 FUEL FILTER 0264100385...
  • Page 100 DCA-600SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 100 —...
  • Page 101 DCA-600SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PART NO PART NAME QTY. REMARKS C4414000102 BASE ............... 1 ..S/N 3744467 AND BELOW C4414000112 BASE ............... 1 ..S/N 3744468 AND ABOVE 3875116304 FLOOR PANEL 7435116104 FLOOR PANEL 011008020 HEX. HEAD BOLT ..........18 ..REPLACES 0017108020 8495118003 GUIDE PANEL, AIR 011008020...
  • Page 102 DCA-600SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 102 —...
  • Page 103 DCA-600SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. PART NO PART NAME QTY. REMARKS C4444000003 REAR FRAME 3875151004 LOUVER PANEL 0205006000 HEX. NUT 0042306000 LOCK WASHER 0042406000 PLAIN WASHER C4444000103 REAR FRAME C4444000203 REAR FRAME C4444000303 REAR FRAME 0017110025 HEX. HEAD BOLT 011008020 HEX.
  • Page 104 DCA-600SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 104 —...
  • Page 105 DCA-600SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. PART NO PART NAME QTY. REMARKS M9110100340 HINGE ............2..REPLACES 0845047204 0845045004 WASHER 011008020 HEX. HEAD BOLT ........6..REPLACES 0019208020 0845031504 0601850097 STOPPER 011208025 MACHINE SCREW ........2..REPLACES 0021008025 0600500090 EMBLEM 0021106020 MACHINE SCREW C4464200303 ROOF PANEL...
  • Page 106 DCA-600SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. THE PART NUMBER ABOVE INDICATES DEFAULT COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 106 —...
  • Page 107 DCA-600SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. PART NO PART NAME QTY. REMARKS C4454201603 SPLASHER PANEL ..... 1 ..S/N 3692434 - 3700696 C4454201613 SPLASHER PANEL ..... 1 ..S/N 3700696 - 3744467 C4454201623 SPLASHER PANEL ..... 1 ..S/N 3744468 AND ABOVE 0019110070 HEX.
  • Page 108 DCA-600SSK — RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 108 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 109 DCA-600SSK — RUBBER SEAL ASSY. RUBBER SEAL ASSY. PART NO PART NAME QTY. REMARKS 0228901640 RUBBER SEAL 0228900970 RUBBER SEAL 0228901100 RUBBER SEAL 0228900990 RUBBER SEAL 0229201650 RUBBER SEAL 0228800860 RUBBER SEAL 0228801380 RUBBER SEAL 0229200780 RUBBER SEAL 0229201490 RUBBER SEAL 0229200595 RUBBER SEAL 0229201490...

  • Page 110: Name Plate And Decals

    DCA-600SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS PAGE 110 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)
  • Page 111 DCA-600SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS PART NO PART NAME QTY. REMARKS CONTROL BOX GROUP Z0110001204 DECAL: DROOP, Z011000120 UP TO S/N 3693908 Z0110001304 DECAL: IDLE SPEED ..........1 ..Z011000130 Z0110001504 DECAL: RESET ............1 ..Z011000150 0800520100 PLATE;...
  • Page 112 DCA-600SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS PAGE 112 — DCA-600SSK — OPERATION AND PARTS MANUAL (STD) — REV. #7 (04/30/10)

  • Page 113: Name Plate And Decals

    DCA-600SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS PART NO PART NAME QTY. REMARKS PROCEDURE GROUP C4551001002 DECAL: HANDLING PROCEDURES ......1 ..C45100100 8490611303 DECAL: PROCEDURES FOR START UP ....1 ..S-4519 ENGINE & RADIATOR GROUP 0800616204 DECAL: WATER DRAIN COCK .........

  • Page 114: Terms And Conditions Of Sale — Parts

    Any line item with an extended dealer and in no event shall Multiquip be liable for loss meeting this requirement. net price of less than $5.00.
  • Page 115 NOTE PAGE DCA-600SSK — OPERATION AND PARTS MANUAL (STD)— REV. #7 (04/30/10) — PAGE 115...
  • Page 116 © COPYRIGHT 2010, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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