MULTIQUIP MQ POWER DCA-85SSJU WHISPERWATT Parts And Operation Manual
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MULTIQUIP MQ POWER DCA-85SSJU WHISPERWATT Parts And Operation Manual

MULTIQUIP MQ POWER DCA-85SSJU WHISPERWATT Parts And Operation Manual

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PARTS AND OPERATION MANUAL
DCA-85SSJU
WHISPERWATT
GENERATOR
MQ POWER
(STANDARD)
PARTS LIST No. M2872300104
Revision #2 (12/21/01)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
TM
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL MQ POWER DCA-85SSJU WHISPERWATT GENERATOR (STANDARD) PARTS LIST No. M2872300104 Revision #2 (12/21/01) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 •...
  • Page 2 PAGE 2 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 3: Here's How To Get Help

    PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 3...

  • Page 4: Table Of Contents

    Engine Troubleshooting ......... 56-57 Generator/Engine Troubleshooting ......58 Engine Controller Troubleshooting ......59 Explanation of Code in Remarks Column ....60 Suggested Spare Parts ..........61 PAGE 4 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    ■ Always check the machine for loosened threads or bolts Topping-off to filler port is dangerous, as it tends to spill fuel. before starting. PAGE 6 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 7 Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 7...
  • Page 8 When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 9 DO NOT use plastic containers to dispose of hazardous waste. DO NOT pour waste, oil, coolant or fuel directly onto the ground, down a drain or into any water source. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 9...

  • Page 10: Towing Safety Precaution

    Also check the tire tread wear on both vehicles. DO NOT transport generator with fuel in tank. ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. Generator with Trailer PAGE 10 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 11: Trailer Safety Guidelines

    3. GVWR- Gross Vehicle Weight Rating (GVWR), is the 16. Application - Indicates which units can be employed maximum number of pounds the trailer can carry, in- on a particular trailer. cluding the fuel cell (empty). DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 11...
  • Page 12 " 6 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 13 " 7 - ) 3 ) 6 ( X " " 7 - ) 3 ) 8 ( X " " 7 - ) 3 ) 8 ( DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 13...
  • Page 14 8. Repeat steps 1 through 6 on the remaining brakes. and the trailer being towed or under-adjusted brakes. PAGE 14 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 15 1 through 6 as referenced in the electric brake adjustments adjusted in the same manner as electric brakes. Brake section. lines should be periodically checked for cracks, kinks, or blockage. Figure 3. Hydraulic Brake Components DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 15...
  • Page 16 CAUTION: NOTE ALWAYS wear safety glasses when removing Figure 4. Major Suspension Components or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 17 " 2 " 3 " 4 " 5 Figure 5. Wheel Lug Nuts Tightening Sequence " 6 NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 17...

  • Page 18: Trailer Wiring Diagram

    DCA-85SSJU —TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 19: Electrical Brake Troubleshooting

    DCA-85SSJU —TRAILER-BRAKE TROUBLESHOOTING . r i l l u l i o DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 19...

  • Page 20: Hydraulic Brake Troubleshooting

    DCA-85SSJU —TRAILER-BRAKE TROUBLESHOOTING . y l l l i f PAGE 20 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 21: Operation And Safety Decals

    The illustration below and on the preceding pages show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 21...
  • Page 22 DCA-85SSJU — GENERATOR DECALS PAGE 22 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 23: Dca-85Ssju Specifications

    ( . l r h / i t p . l a r h / . l a r h / e t t l e s DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 23...

  • Page 24: General Information

    The “Control Box” is provided with the following: The basic controls and indicators for the DCA-85SSJU  Main Circuit Breaker 250 amps generator are addressed on the following pages.  Over-Current Relay PAGE 24 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 25: Major Components

    DCA-85SSJU — MAJOR COMPONENTS Figure 6. Major Components DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 25...

  • Page 26: Dimensions

    DCA-85SSJU — DIMENSIONS Figure 7. Dimensions PAGE 26 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 27 NOTE PAGE Figure 3b. Dimensions DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 27...

  • Page 28: Control Panel Descriptions

    DCA-85SSJU — CONTROL PANEL Figure 8. Control Panel PAGE 28 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 29 Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz . AC Voltmeter – Indicates the single phase output voltage present at the UVW terminals. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 29...

  • Page 30: Engine Operating Panel Descriptions

    DCA-85SSJU — ENGINE OPERATING PANEL Figure 9. Engine Operating Panel PAGE 30 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 31 During cranking cycle , The controller will attempt to crank the engine for 10 seconds before Figure 11. Engine Controller DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 31...
  • Page 32 U-W positon and the ammeter change-over switch to receptacle should be tested at least once a month. the U or W to read the output. FIGURE 12. GFCI Test Button PAGE 32 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 33 DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW FIGURE 14. Output Terminal Panel NOTE Legs O and Ground are considered Bonded Grounds. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 33...
  • Page 34 If the circuit breaker can not be reset, the reset button on the over current relay must be pressed. The over current relay is located in the control box. PAGE 34 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 35: Output Terminal Panel Overview

    FIGURE 15. Voltage Selector Switch 240/120V Single Phase Position FIGURE 16. AC Voltmeter FIGURE 17. AC Voltmeter Change-over switch Gauge (Reading the W-U leg on (Volt reading on W-U Lug) the outputerminal panel) DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 35...
  • Page 36 FIGURE 20. Voltage Selector Switch 240/120V Single Phase FIGURE 22. Voltage Selector Switch 480/277V Three Phase Position Position FIGURE 23. Hard Wire Hook-up at 480/240V Position FIGURE 21. Hard Wire Hook-up at 240/120V Position PAGE 36 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 37 (See Figure 25). FIGURE 26. Hard Wire Hook-up for Three Phase 480V, 440V, FIGURE 28. Hard Wire Hook-up for Single Phase 277V, 254V, or 416V or 240V DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 37...
  • Page 38 (See Figure 30). FIGURE 31. Hard Wire Hook-up for Three Phase 240V, 220V, FIGURE 33. Hard Wire Hook-up for Single Phase 139V, 127V, or 208V or 120V PAGE 38 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 39 36 below, use the Voltage Regulator Knob to fine tune to 240V. (See Figure 35) FIGURE 36. Hard Wire Hook-up for Single Phase 240 volt DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 39...

  • Page 40: Installation

    NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. PAGE 40 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 41 DCA-85SSJU — INSTALLATION Figure 38. Typical Generator Grounding Application DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 41...

  • Page 42: Pre Setup

    (V), L=cable length (m), S=cable thickness (mm ), and I=load current (A). Be sure to select the cable length and thickness that will not exceed the voltage drop by 5%. PAGE 42 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 43 John Deere Engine Owner's Manual. ° 2 ° 2 ° 0 ° 0 ° 2 ° 2 ° 0 ( ° 0 ° 5 1 - ( ) ° 5 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 43...
  • Page 44 Always be less than 50%. keep the terminals firmly tightened. Coating the terminals with a thin film of grease will help inhibit corrosion. PAGE 44 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 45 2. Place a small amount of grease around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 45...

  • Page 46: Load Application

    When calculating the power requirements for 3-phase power If output (kVA) is not given on the equipment use the following equation: nameplate, approximate output may be determined by multiplying voltage by amperage by 1.732. PAGE 46 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 47: Generator Start-Up Procedure

    G.F.C.I. circuit breakers (Figure 43) to the “OFF” position prior to starting the engine. Figure 45. Battery Connections Figure 43. Main, GFCI and Load Circuit Breakers DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 47...
  • Page 48 (Figure 54) to increase or decrease the desired voltage. Figure 49. Engine Speed Switch (low) Figure 53. Voltmeter PAGE 48 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 49 165 and Figure 60. Ammeter (Load) 215 degrees Fahrenheit. 18. The generator will run until manually stopped or an abnormal condition occurs. WATER TEMP Figure 57. Coolant Temperature Gauge DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 49...

  • Page 50: Generator Start-Up Procedure, Auto

    AUTO position . Figure 61. Off/Manual Auto Switch (AUTO) 3. Continue to follow the steps outline in the manual start- up procedure (start at step 12, page 50). PAGE 50 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 51: Generator Shut-Down Procedure

    4. Turn the Auto-Off/Reset-Manual switch from the engine controller to “OFF/Reset” position (Figure 64). Figure 64. Off/Manual Auto Switch Remove the load from the UVW terminal strip. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 51...

  • Page 52: Maintenance

    If engine is operating in very dusty and dry grass conditions, a clogged air cleaner will result in high fuel consumption, loss of power and excessive carbon buildup in the combustion chamber. PAGE 52 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 53 . y l l i f r e t s r i . y l DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 53...

  • Page 54: Generator Wiring Diagram

    DCA-85SSJU — GENERATOR WIRING DIAGRAM PAGE 54 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 55: Engine Wiring Diagram

    DCA-85SSJU — ENGINE WIRING DIAGRAM DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 55...

  • Page 56: Engine Troubleshooting

    . e c r a t r e t . n u g n i c s i e t c i r i . g n PAGE 56 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 57 . e l , t e g i t i l y , t l o i s e l z . r e DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 57...

  • Page 58: Generator/Engine Troubleshooting

    . y r t i u . r i r i f t i u i t c t i u r i f PAGE 58 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 59: Engine Controller Troubleshooting

    . r e s u j c i t k c i i l ) s ( t t r i DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 59...

  • Page 60: Explanation Of Code In Remarks Column

    +, or % belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 60 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

  • Page 61: Suggested Spare Parts

    1 ....0602123206 .....UNIT, WATER TEMPERATURE 1 ....0602121052 .....CHARGING AMMETER NOTE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 61...

  • Page 62: Generator Assembly

    GENERATOR ASSY. DCA-85SSJU — GENERATOR ASSY. GENERATOR ASSY. PAGE 62 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 63 HEX. HEAD BOLT 8111332014 COVER, FAN 020106050 NUT ............ 1 ..REPLACES 0600815000 0605000010 RUBBER SUSPENSION 0030012000 HEX. NUT 0040012000 LOCK WASHER 031112230 PLAIN WASHER ......... 2 ..REPLACES 0041212000 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 63...

  • Page 64: Control Box Assembly

    DCA-85SSJU — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 64 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 65 HEX. HEAD BOLT ........8 ..REPLACES 0016906015 0040506000 TOOTHED WASHER M2223000103 CONTROL PANEL 0601807630 FREQUENCY METER ........ 1 ..UP TO S/N7700090; 264250DJDJ9 0601807641 FREQUENCY METER ........ 1 ..S/N7700091~; FCF645~65Hz 240V DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 65...
  • Page 66 CONTROL BOX ASSY. DCA-85SSJU — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 66 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 67 RELAY ............1 ..REPLACES 0601827656 PTF08AE BASE ............1 ..REPLACES 0601823109 PYCA1 CLIP ............2 ..REPLACES 0601824400 0027104020 MACHINE SCREW 0601821370 RECTIFIER ..........2 ..REPLACES 0601823240 0027104020 MACHINE SCREW DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 67...

  • Page 68: Engine & Radiator Assembly

    ENGINE & RADIATOR ASSY. DCA-85SSJU — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 68 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 69 0602022561 90 ELBOW 0603306590 CONNECTOR 0603300285 ROCKNUT 0605511395 VALVE 0603306395 HOSE JOINT 0602021070 CAP ............. 1 ...10FNTX- S 0269200600 DRAIN HOSE M9300000103 RESERVE TANK M9300100003 CAP, RESERVE TANK DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 69...
  • Page 70 ENGINE & RADIATOR ASSY. DCA-85SSJU — ENGINE AND RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 70 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 71 ACTUATOR ..........1 ..REPLACES 0602150093 M3356200004 STOPPER BRACKET 012210020 HEX. HEAD BOLT ........1 ..REPLACES 0017110020 011206020 HEX. HEAD BOLT ........1 ..REPLACES 0017106020 0207006000 HEX. NUT DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 71...

  • Page 72: Engine Operating Panel Assembly

    DCA-85SSJU — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 72 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 73 SWITCH ............1 ..REPLACES 0601831340 0027104035 MACHINE SCREW 0030004000 HEX. NUT ............ 2 ..REPLACES 0207004000 0601810141 PANEL LIGHT ..........1 ..9826800370 0601831330 SWITCH, PANEL LIGHT ......1 ..900001 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 73...

  • Page 74: Output Terminal Assembly

    OUTPUT TERMINAL ASSY. DCA-85SSJU — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 74 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 75 MACHINE SCREW ........10 ..REPLACES 0027104015 0030004000 HEX. NUT ..........10 ..REPLACES 0207004000 0601815194 TERMINAL BLOCK ........1 ..601- GP- 02 0021304015 MACHINE SCREW ........2 ..REPLACES 0027104015 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 75...

  • Page 76: Battery Assembly

    BATTERY ASSY. DCA-85SSJU — BATTERY ASSY. BATTERY ASSY. PAGE 76 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 77 HEX. HEAD BOLT ........1 ..REPLACES 0016908020 0040508000 TOOTHED WASHER CABLE 0017112025 HEX. HEAD BOLT 0040512000 TOOTHED WASHER 012210020 HEX. HEAD BOLT ........1 ..REPLACES 0017110020 0040510000 TOOTHED WASHER DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 77...

  • Page 78: Muffler Assembly

    MUFFLER ASSY. DCA-85SSJU — MUFFLER ASSY. MUFFLER ASSY. PAGE 78 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 79 GASKET ............. 1 ..REPLACES M2333200014 0016908040 HEX. HEAD BOLT M2330400314 COVER M2333399913 BRACKET 011106015 HEX. HEAD BOLT ........4 ..REPLACES 0016906015 0602326060 U BOLT SET ..........1 ..89545K DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 79...

  • Page 80: Fuel Tank Assembly

    FUEL TANK ASSY. DCA-85SSJU — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 80 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 81 FUEL FILTER ..........1 ..PTG15P 0602042601 LEAK- OFF LINE ......... 1 ..RE67050 0191300450 SUCTION HOSE 0191301600 SUCTION HOSE 0191302000 RETURN HOSE 0605515189 HOSE BAND 0605515109 HOSE BAND 0602220911 CLAMP DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 81...

  • Page 82: Enclosure Assembly

    COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 83 MACHINE SCREW ........4 ..REPLACES 0021806015 0030006000 HEX. NUT M9110100204 HINGE M9116100004 WASHER 011008020 HEX. HEAD BOLT ........3 ..REPLACES 0016908020 0845031504 BLIND PLUG ..........2 ..REPLACES M9310000004 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 83...
  • Page 84 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 84 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 85 MACHINE SCREW 0845031504 BLIND PLUG ..........8 ..REPLACES M9310000004 011008020 HEX. HEAD BOLT ........1 ..REPLACES 0016908020 0040508000 TOOTHED WASHER M2455600004 DOOR BRACKET 0016906015 HEX. HEAD BOLT DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 85...

  • Page 86: Rubber Seal Assembly

    RUBBER SEALS ASSY. DCA-85SSJU — RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 86 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 87 SEAL RUBBER 0229200840 SEAL RUBBER 0228800770 SEAL RUBBER 0228800540 SEAL RUBBER 0228800580 SEAL RUBBER 0228100550 SEAL RUBBER 0228100170 SEAL RUBBER 0228100350 SEAL RUBBER 0228100360 SEAL RUBBER 0228100180 SEAL RUBBER DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 87...

  • Page 88: Name Plate And Decals

    DCA-85SSJU — NAMEPLATE AND DECAL ASSY. NAME PLATE ASSY. PAGE 88 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 89 DECAL; CONNECTION OF OUTPUT CABLE ....1 ..M9292 0000 0600500090 EMBLEM 0021106015 MACHINE SCREW M2560100003 STRIPE; WHISPERWATT M2560100103 STRIPE; MQ POWER M2560100203 STRIPE M2560100403 STRIPE M2562100004 STRIPE; 85 DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 89...

  • Page 90: Terms And Condition Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 90 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)
  • Page 91 NOTE PAGE DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 91...
  • Page 92 800/835-2551 or 310/537-3700 FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 Manufactured for Multiquip Inc. DENYO MANUFACTURING CO., USA MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com...

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