MULTIQUIP M1870400004 Operation Manual
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MULTIQUIP M1870400004 Operation Manual

MULTIQUIP M1870400004 Operation Manual

60hz whisperwatt generator (isuzu bu-4jj1t diesel engine)
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OPERATION AND PARTS MANUAL
®
MODEL DCA45USI2
60HZ WHISPERWATT™ GENERATOR
(ISUZU BU-4JJ1T DIESEL ENGINE)
PARTS LIST NO. M1870400004
Revision #0 (01/12/11)
To fi nd the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP M1870400004

  • Page 1 OPERATION AND PARTS MANUAL ® MODEL DCA45USI2 60HZ WHISPERWATT™ GENERATOR (ISUZU BU-4JJ1T DIESEL ENGINE) PARTS LIST NO. M1870400004 Revision #0 (01/12/11) To fi nd the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

  • Page 3: Reporting Safety Defects

    If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffi c Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA receives similar complaints, it may open an investigation, and if it fi...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS DCA45USI2 Generator Component Drawings Proposition 65 Warning ........... 2 Generator Assembly ......... 52-53 Reporting Safety Defects ......... 3 Control Box Assembly ........54-59 Table Of Contents ............ 4 Engine and Radiator Assembly ......60-63 Parts Ordering Procedures ........5 Output Terminal Assembly ........

  • Page 5: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. ■ View Parts Diagrams com. ■ Order Parts To obtain an MQ Account, contact your ■...

  • Page 6: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading the Potential hazards associated with the operation of this entire manual. Safety precautions should be followed at all equipment will be referenced with hazard symbols which times when operating this equipment. Failure to read and may appear throughout this manual in conjunction with understand the safety messages and operating instructions safety messages.
  • Page 7 SAFETY INFORMATION  NEVER use accessories or attachments that are not GENERAL SAFETY recommended by MQ Power for this equipment. Damage CAUTION to the equipment and/or injury to user may result.  NEVER operate this equipment without proper protective  ALWAYS know the location of the nearest clothing, shatterproof glasses, respiratory protection, fi...
  • Page 8 SAFETY INFORMATION ENGINE SAFETY NOTICE  NEVER run engine without an air fi lter or with a dirty air DANGER fi lter. Severe engine damage may occur. Service air fi lter  The engine fuel exhaust gases contain poisonous carbon frequently to prevent engine malfunction.
  • Page 9 SAFETY INFORMATION  Make sure the hitch and coupling of the towing vehicle FUEL SAFETY are rated equal to, or greater than the trailer “gross DANGER vehicle weight rating.”  DO NOT start the engine near spilled fuel or combustible ...
  • Page 10 SAFETY INFORMATION  Make sure power cables are securely connected to the ELECTRICAL SAFETY generator’s output receptacles. Incorrect connections DANGER may cause electrical shock and damage to the generator.  DO NOT touch output terminals during operation. Contact with output terminals NOTICE during operation can cause electrocution, ...

  • Page 11: Safety Information

    SAFETY INFORMATION BATTERY SAFETY ENVIRONMENTAL SAFETY DANGER NOTICE  DO NOT drop the battery. There is a possibility that the  Dispose of hazardous waste properly. battery will explode. Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters. ...

  • Page 12: Specifi Cations

    SPECIFICATIONS Table 1. Generator Specifi cations Model DCA-45USI2 Revolving fi eld, self ventilated, Type open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase Single Standby Output 49.5 kVA (39.6 kW) 28.6 KW Prime Output 45 kVA (36 KW) 26 KW Voltage 240 or 480V...

  • Page 13: Dimensions

    DIMENSIONS TOP VIEW SIDE VIEW FRONT VIEW Figure 1. Dimensions Table 3. Dimensions Reference Dimension in. (mm) Reference Letter Dimension in. (mm) Letter 30.55 in. (776 mm.) 83.07 in. (2,130 mm.) 24.37 in. (619 mm.) 61.00 in. (1,550 mm.) 30.16 in. (766 mm.) 37.40 in.

  • Page 14: Installation

    INSTALLATION Figure 2. Typical Generator Grounding Application PAGE 14 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

  • Page 15: Installation

    INSTALLATION OUTDOOR INSTALLATION GENERATOR GROUNDING Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide ground.

  • Page 16: General Information

    GENERAL INFORMATION GENERATOR OPEN DELTA EXCITATION SYSTEM This generator (Figure 3) is a high quality portable (requires This generator is equipped with the state of the art “Open- a trailer for transport) power source for telecom sites, Delta” excitation system. The open delta system consist lighting facilities, power tools, submersible pumps and other of an electrically independent winding wound among industrial and construction machinery.

  • Page 17: Major Components

    MAJOR COMPONENTS Table 4. Generator Major Components ITEM NO. DESCRIPTION Muffl er Assembly AUTO MANUAL OFF/RESET Fuel Tank Assembly LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 1000 2000 3000 3000 Engine and Radiator Assembly R P M Generator Assembly Output Terminal Assembly Engine Operating Panel Assembly...

  • Page 18: Generator Control Panel

    GENERATOR CONTROL PANEL INCREASE DECREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 1000 2000 3000 R P M Figure 4. Generator Control Panel The defi nitions below describe the controls and functions Located behind the generator control panel is the Generator of the Generator Control Panel (Figure 4).
  • Page 19 NOTES DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 19...

  • Page 20: Engine Operating Panel

    ENGINE OPERATING PANEL INCREASE DECREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 1000 2000 3000 R P M Figure 5. Engine Operating Panel PAGE 20 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

  • Page 21: Engine Operating Panel

    ENGINE OPERATING PANEL If the engine does not engage (start) by the third The defi nitions below describe the controls and functions attempt, the engine will be shutdown by the engine of the Engine Operating Panel (Figure 5). controller’s Over Crank Protection mode. If the engine 1.

  • Page 22: Output Terminal Panel Familiarization

    OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION The Output Terminal Panel (Figure 6) shown below is The “Output Terminal Panel ” (Figure 6) is provided with located on the right-hand side (left from control panel) of the following: the generator.
  • Page 23 OUTPUT TERMINAL PANEL FAMILIARIZATION 120 VAC GFCI Receptacles Each auxiliary receptacle is protected by a 50 amp circuit breaker. These breakers are located directly above the There are two 120 VAC, 20 amp GFCI (Duplex Nema GFCI receptacles. Remember the load output (current) on 5-20R) receptacles provided on the output terminal panel.

  • Page 24: Output Terminal Panel Familiarization

    OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Over Current Relay Loads can be connected to the generator by the output An over current relay (Figure 12) is connected to the main terminal lugs or the convenience receptacles (Figure 11). circuit breaker. In the event of an overload, both the circuit Make sure to read the operation manual before attempting breaker and the over current relay may trip.

  • Page 25: Load Application

    LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD Always be sure to check the nameplate on the generator When calculating the power requirements for 3-phase and equipment to insure the wattage, amperage, frequency, power use the following equation: and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

  • Page 26: Generator Outputs

    GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES Generator Amperage A wide range of voltages are available to supply voltage for Table 8 shows the maximum amps the generator can many different applications. Voltages are selected by using provide. DO NOT exceed the maximum amps as listed.. the voltage selector switch (Figure 13).

  • Page 27: How To Read Ac Ammeter/Ac Voltmeter Gauges

    GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE AC AMMETER AND AC AC Ammeter Gauge Reading VOLTAGE GAUGES Place the AC Ammeter Change-Over Switch (Figure 17) in the U position and observe the current reading (load The AC ammeter and AC voltmeter gauges are controlled drain) on the U terminal as indicated on the AC Ammeter by the AC ammeter and AC voltmeter change-over Gauge (Figure 18).

  • Page 28: Output Terminal Panel Connections

    OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES 3. Turn the voltage regulator knob (Figure 21) clockwise to increase voltage output, turn counterclockwise to Various output voltages can be obtained using the UVWO decrease voltage output. Use voltage regulator output terminal lugs. The voltages at the terminals are adjustment knob whenever fi...
  • Page 29 OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480/277V UVWO Terminal Output Voltages 1Ø-240/120V UVWO Terminal Output Voltages 1. Place the voltage selector switch in the 3Ø 480/277 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 24. position as shown in Figure 26.

  • Page 30: Inspection/Setup

    INSPECTION/SETUP CIRCUIT BREAKERS FUEL CHECK To protect the generator from an overload, a 3-pole, 110 DANGER amp, main circuit breaker is provided to protect the U,V, Fuel spillage on a hot engine can cause and W Output Terminals from overload. In addition two a fi...
  • Page 31 INSPECTION/SETUP Refueling Procedure: 2. Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel WARNING cap and fi ll tank (Figure 31). Diesel fuel and its vapors are dangerous to your health and the surrounding environment.
  • Page 32 INSPECTION/SETUP COOLANT (ANTIFREEZE/SUMMER COOLANT/ CLEANING THE RADIATOR WATER) The engine may overheat if the radiator fi ns become overloaded with dust or debris. Periodically clean the ISUZU recommends ISUZU antifreeze/summer coolant for radiator fi ns with compressed air. Cleaning inside the use in their engines, which can be purchased in concentrate machine is dangerous, so clean only with the engine turned (and mixed with 50% demineralized water) or pre-diluted.

  • Page 33: Inspection/Setup

    INSPECTION/SETUP BATTERY When connecting battery do the following: 1. NEVER connect the battery cables to the battery This unit is of negative ground DO NOT connect in reverse. terminals when the MPEC Control Switch is in either Always maintain battery fl uid level between the specifi ed the MANUAL position.

  • Page 34: Generator Start-Up Procedure

    GENERATOR START-UP PROCEDURE BEFORE STARTING STARTING 1. Place the voltage selector switch in the desired CAUTION voltage position (Figure 38). The engine’s exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel. WARNING NEVER manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

  • Page 35: Generator Start-Up Procedure

    GENERATOR START-UP PROCEDURE the problem. If the engine is running smoothly, place 9. The ammeter (Figure 47) will indicate zero amps with the engine speed switch (Figure 42) in the HIGH (up) no load applied. When a load is applied, the ammeter position.

  • Page 36: Generator Shut-Down Procedures

    GENERATOR SHUT-DOWN PROCEDURES 13. Place the main, GFCI, and aux. circuit breakers in the 2. Place the engine speed switch (Figure 54) in the “LOW” ON position (Figure 51). (down) position. Figure 54. Engine Speed Switch (Low) 3. Let the engine cool by running it at low speed for 3-5 minutes with no load applied.

  • Page 37: Maintenance

    MAINTENANCE 10 Hrs 1000 Table 14. Inspection/Maintenance 250 Hrs 500 Hrs DAILY Check Engine Fluid Levels Check Air Cleaner Check Battery Acid Level Check Fan Belt Condition Check for Leaks Check for Loosening of Parts Replace Engine Oil and Filter * Engine Clean Air Filter Check Fuel Filter/Water Separator Bowl...
  • Page 38 MAINTENANCE If the engine is operating in very dusty or dry grass FUEL TANK INSPECTION conditions, a clogged air cleaner will result. This can lead to In addition to cleaning the fuel tank, the following a loss of power, excessive carbon buildup in the combustion components should be inspected for wear: chamber and high fuel consumption.

  • Page 39: Maintenance

    MAINTENANCE CHECK OIL LEVEL RADIATOR CLEANING Check the crankcase oil level prior to each use, or when the The radiator (Figure 58) should be sprayed (cleaned) with fuel tank is fi lled. Insuffi cient oil may cause severe damage a high pressure washer when excessive amounts of dirt to the engine.

  • Page 40: Trailer Maintenance

    TRAILER MAINTENANCE TRAILER MAINTENANCE 8. Tire Size — Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters This section is intended to provide the user with generic (175,185,205, etc.). The tire diameter must match the trailer service and maintenance information.
  • Page 41 TRAILER MAINTENANCE BRAKES Hydraulic Surge Brakes Trailer brakes should be inspected the fi rst 200 miles of Hydraulic surge brakes (Figure 59) should not require any operation. This will allow the brake shoes and drums to seat special attention with the exception of routine maintenance properly.
  • Page 42 TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Suspension Tires and wheels are a very important and critical The leaf suspension springs and associated components components of the trailer. When specifying or replacing the (Figure 60) should be visually inspected every 6,000 miles trailer wheels it is important the wheels, tires, and axle are for signs of excessive wear, elongation of bolt holes, and properly matched.

  • Page 43: Trailer Maintenance

    TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1.

  • Page 44: Trailer Wiring Diagram

    TRAILER WIRING DIAGRAM Figure 62. Trailer/Towing Vehicle Wiring Diagram PAGE 44 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

  • Page 45: Generator Wiring Diagram

    GENERATOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 45...

  • Page 46: Engine Wiring Diagram

    ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram PAGE 46 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

  • Page 47: Controller Wiring Diagram

    CONTROLLER WIRING DIAGRAM Figure 65. Engine Controller DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 47...

  • Page 48: Troubleshooting (Generator)

    TROUBLESHOOTING (GENERATOR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business offi ce or service plant. Table 19.

  • Page 49: Troubleshooting (Diagnostic Lamp)

    TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses problems that arise from the engine control system and the engine itself. Press the diagnostic button (Figure 66) on the diagnostic panel to determine if an engine malfunction has occurred. Figure 66.

  • Page 50: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.

  • Page 51: Suggested Spare Parts

    SUGGESTED SPARE PARTS DCA45USI2 WHISPERWATT GENERATOR WITH ISUZU BU-4JJ1T DIESEL ENGINE 1 to 3 units QTY. DESCRIPTION 5....8980188580 ..CARTRIDGE , OIL FILTER 5....8980088400 ..FILTER, FUEL, ELEMENT, MAIN 5....8980742880 ..FILTER, FUEL, ELEMENT, PRE 5....8980714010 ..FILTER, FUEL, FEED PUMP 3....0602046365 ..ELEMENT, AIR 1....8980388550 ..BELT, FAN 1....M1310501203 ..RADIATOR HOSE, UPPER 1....M1310501303 ..RADIATOR HOSE, LOWER...

  • Page 52: Component Drawings Generator Assembly

    GENERATOR ASSY. PAGE 52 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 53 GENERATOR ASSY. PART NO. PART NAME QTY. REMARKS B3110001102 ROTOR ASSY. 1- 1 FIELD ASSY. 1- 2 0601820083 RECTIFIER 1- 3 0601822664 1- 4 B3120100804 HOLDER, ZNR 1- 5 B3120100604 INSULATOR WASHER 1- 6 B3120100704 INSULATOR WASHER 1- 7 B3111100603 1- 8 B2163100004 COUPLING DISK ........3 ..

  • Page 54: Control Box Assembly

    CONTROL BOX ASSY. PAGE 54 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 55 CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS M1213001212 CONTROL BOX 1- 1 0330000180 EDGING 1- 2 0330000615 EDGING 1- 3 0330000245 EDGING 0601808825 CIRCUIT BREAKER,3P 0021005080 MACHINE SCREW 0601823863 RELAY UNIT 0027104016 MACHINE SCREW 0601820602 AUTOMATIC VOLTAGE REGULATOR 0027105016 MACHINE SCREW 0601801123...
  • Page 56 CONTROL BOX ASSY. PAGE 56 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 57 CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS M2260600104 BRACKET, SENSOR 0027105016 MACHINE SCREW 0027105016 MACHINE SCREW 8942481610 RELAY, STARTER ........1 ....REPLACES P/N 0602202502 8970119490 RELAY, GLOW PLUG ........1 ....REPLACES P/N 0602202685 0027105016 MACHINE SCREW 5825500290 RELAY ............3 ....REPLACES P/N 0602201400 0027105016 MACHINE SCREW M121350060...
  • Page 58 CONTROL BOX ASSY. PAGE 58 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 59 CONTROL BOX ASSY. PART NO. PART NAME QTY. REMARKS 0021004040 MACHINE SCREW 0207004000 HEX. NUT 0601831340 SWITCH 0602103092 ALARM LAMP 0601810245 BULB, DC18V 0602120095 TACHOMETER 0602122093 OIL PRESSURE GAUGE 0602123090 WATER TEMP GAUGE 0602121081 CHARGING AMMETER 0602125090 FUEL GAUGE 0601810141 PANEL LIGHT 0601831330 SWITCH, PANEL LIGHT...

  • Page 60: Engine And Radiator Assembly

    ENGINE AND RADIATOR ASSY. PAGE 60 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 61 ENGINE AND RADIATOR ASSY. PART NO. PART NAME QTY. REMARKS M1923200114 ENGINE, ISUZU BU- 4JJ1T 8980388550 FAN BELT ............1 ....REPLACES P/N 0602015255 8980188580 CARTRIDGE, OIL FILTER ......1 ....REPLACES P/N 0602041222 060500455 RUBBER SUSPENSION 0030012000 HEX. NUT 0040012000 WASHER, LOCK 0041212000 WASHER, FLAT M1923200084 RADIATOR...
  • Page 62 ENGINE AND RADIATOR ASSY. (CONTINUED) PAGE 62 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 63 ENGINE AND RADIATOR ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS M9200200004 PLUG 0602022561 90° ELBOW 0603306590 CONNECTOR 0603300285 LOCKNUT 0605511395 VALVE 0603306395 HOSE JOINT 0602021070 0269200310 DRAIN HOSE M9300000003 RESERVE TANK M9300100003 CAP. RESERVE TANK 0199100215 HOSE M1317100004 BRACKET, RESERVE TANK 0016908020 HEX.

  • Page 64: Output Terminal Assembly

    OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 64 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 65 OUTPUT TERMINAL ASSY. PART NO. PART NAME QTY. REMARKS M1230700103 TERMINAL PANEL M9220100204 OUTPUT TERMINAL BOLT M9220100104 TIE SCREW 0039310000 HEX. NUT 0040010000 WASHER, LOCK 0041410000 WASHER, FLAT 0016908025 HEX. HEAD BOLT M1236101203 TERMINAL COVER M1236100704 OUTPUT WINDOW 0605010040 HINGE 0027103010 MACHINE SCREW 0030003000...

  • Page 66: Battery Assembly

    BATTERY ASSY. PAGE 66 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 67 BATTERY ASSY. PART NO. PART NAME QTY. REMARKS 0602220187 BATTERY M9310500014 BATTERY SHEET M9103000304 BATTERY BAND 06022 20920 BATTERY BOLT SET 0040006000 WASHER, LOCK M1347200004 BATTERY CABLE M1347200104 BATTERY CABLE ........1 ....MAKE LOCALLY 0016910020 HEX. HEAD BOLT 0040510000 TOOTHED WASHER DCA45USI2 60 HZ GENERATOR •...

  • Page 68: Muffl Er Assembly

    MUFFLER ASSY. PAGE 68 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 69 MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS M1331100102 MUFFLER 0017112030 HEX HEAD BOLT M1333002903 EXHAUST PIPE 8943690210 GASKET ............1 ....REPLACES P/N 0602320101 0039308000 HEX. NUT 0602325088 SEAL CLAMP DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 69...

  • Page 70: Fuel Tank Assy

    FUEL TANK ASSY. PAGE 70 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)

  • Page 71: Fuel Tank Assembly

    FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS M2363000102 FUEL TANK 1- 1 0605505070 FUEL TANK CAP 1- 2 0605501072 FUEL SENDER UNIT 1-2A 0605516090 GASKET M1364200004 TANK BAND M1363200404 TANK BAND M9310500104 SUPPORTER SHEET 0016908020 HEX. HEAD BOLT 0207008000 HEX.

  • Page 72: Enclosure Assembly

    ENCLOSURE ASSY. PAGE 72 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 73 ENCLOSURE ASSY. PART NO. PART NAME QTY. REMARKS M1413003102 BASE M1493000404 ACOUSTIC SHEET M1414800003 ENVIRONMENTAL TANK 0603306797 PLUG, 1-1/2" 0017110040 HEX. HEAD BOLT M1423002002 FRONT FRAME M1493107604 ACOUSTIC SHEET M13116000041 RADIATOR COVER 00169080201 HEX. HEAD BOLT M14230021021 FRONT FRAME 03145021001 SEAL 8-1A 14931076041...
  • Page 74 ENCLOSURE ASSY. (CONTINUED) PAGE 74 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 75 ENCLOSURE ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS 0019208020 HEX. HEAD BOLT M1444200003 REAR DOOR M1444600004 WINDOW PLATE 020730600C HEX. NUT 004120600C WASHER, FLAT M9113000002 DOOR HANDLE ASS' Y 0021806016 MACHINE SCREW 0030006000 HEX. NUT M9112100404 HINGE M9112100604 HINGE 0016908020 HEX.

  • Page 76: Rubber Seals Assembly

    RUBBER SEALS ASSY. PAGE 76 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 77 RUBBER SEALS ASSY. PART NO. PART NAME QTY. REMARKS 0229200950 SEAL RUBBER 0228901425 SEAL RUBBER 0228900900 SEAL RUBBER 0229400900 SEAL RUBBER 0228900795 SEAL RUBBER 0228900630 SEAL RUBBER 0229400445 SEAL RUBBER 0228800455 SEAL RUBBER 0228900445 SEAL RUBBER 0229200455 SEAL RUBBER 0228100870 SEAL RUBBER 0229200840 SEAL RUBBER...

  • Page 78: Nameplate And Decals Assembly

    NAMEPLATE AND DECALS ASSY. PAGE 78 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11)
  • Page 79 NAMEPLATE AND DECALS ASSY. PART NO. PART NAME QTY. REMARKS M1550000204 DECAL; NOTE ............1 ... M15000020 M1550000703 DECAL; AUXILIARY OUTPUT ........1 ... M15000070 M1550000804 DECAL; NOTE ............1 ... M15000080 M1550001504 DECAL ; CAUTION ............1 ... M15000150 M1550003603 DECAL; GENERATOR CONTROL ......1 ... M15000360 M2550002203 DECAL;...

  • Page 80: Terms And Conditions Of Sale - Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profit or good will or for any Special order items.
  • Page 81 NOTES DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 81...
  • Page 82 © COPYRIGHT 2011, MULTIQUIP INC. Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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