Summary of Contents for MULTIQUIP WHISPERWATT DCA-45SSIU3
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PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODEL DCA-45SSIU3 60 Hz GENERATOR PARTS LIST NO. M1870300904 Revision #0 (11/30/05) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PAGE 2 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
) s r i t p . l a . 9 ( r h / l l u e t t ° 0 l e s PAGE 6 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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. n i . n i . n i . n i . n i . n i . n i . n i Figure 1. Dimensions DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 7...
DANGER - ELECTROCUTION HAZARDS During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH! PAGE 8 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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This generator, other property, or the surrounding environment NOTE could be damaged if you do not follow instructions. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 9...
Unauthorized equipment modification will void all warranties. ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. PAGE 10 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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■ NEVER power cables or cords lay in wate r. ■ NEVER stand in water while AC power from the generator is being transfer to a load. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 11...
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PAGE 12 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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■ DOT Requirements include the following: Connect and test electric brake operation. Secure portable power cables in cable tray with tie wraps. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 13...
DCA-45SSIU3 (60 Hz) — GENERATOR DECALS The DCA-45SSIU3 (60 Hz) Whisperwatt ™ Generator is equipped with a number of safety decals (Figures 2 and 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding page show the decals as they appear on the machine.
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NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 17...
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Figure 5. Major Components DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 19...
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Voltmeter Change-Over Switch – This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off. PAGE 20 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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Insert ignition key to start and stop engine. after the engine warms up the oil pressure should return to normal. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 21...
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. ■ ■ ■ ■ ■ Five (5) Output Terminal Lugs ( U, V, W, O, Ground) Figure 8. Output Terminal Panel PAGE 22 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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(CS-6369) receptacles (Figure 10) provided on the output terminal panel. These receptacles can only be accessed when the voltage selector switch is placed in the single- phase 240/120 position. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 23...
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The over current relay is lo- cated in the control box. PAGE 24 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
AC Voltmeter Change-Over Switch to W-U and read the AC Voltmeter Gauge . Figure 18. AC Voltmeter Figure 19. AC Voltmeter Gauge Change-Over Switch DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 27...
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3. Turn the voltage regulator knob (Figure 24) clockwise to regulator must be adjusted to increase voltage output, turn counterclockwise to 208V. decrease voltage output. Figure 24. Voltage Regulator Knob (139V/240V) PAGE 28 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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3. Turn the voltage regulator knob (Figure 24) clockwise to increase voltage output, turn counterclockwise to increase voltage output, turn counterclockwise to decrease voltage output. decrease voltage output. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 29...
API Service Classification CC/SD ■ ■ ■ ■ ■ API Service Classification CC/SE ■ ■ ■ ■ ■ API Service Classification CC/SF Figure 32. Internal Fuel Tank System PAGE 30 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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CAUTION - REFUELING THE GENERATOR DO NOT OVERFILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 36). Figure 36. Fuel Expansion DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 31...
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F - C ° F ° When the antifreeze is mixed with NOTE water, the antifreeze mixing ratio must be less than 50%. PAGE 32 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately. Figure 38. Battery Connections DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 33...
If any of the above mentioned conditions exists, shut-down the engine and correct the problem. Figure 40. Engine Enclosure Doors PAGE 34 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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When a load is applied, this meter will indicate the amount of current that the load is drawing from the generator. Figure 50. Engine Tachometer Figure 47. Ammeter (No Load) DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 35...
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To shutdown the generator, use the following procedure: 1. Switch the MAIN, AUX and GFCI circuit breakers (Figure 53) to the “OFF” position (no load). Figure 55. Ignition Switch (Off Position) PAGE 36 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
This can be air element, press the dust indicator button to reset the reduced by keeping the tank full with diesel fuel. indicator. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 37...
Drain the fuel in the fuel body together with the mixed place on block so tires do touch the ground or remove water. DO NOT spill the fuel during disassembly. tires. Vent any air. PAGE 38 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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Figure 56. DCA-45SIU2 Battery Charger & Jacket Water Heater Power Connections DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 39...
16. Application - Indicates which units can be employed 7. Coupler - Type of hitch used on the trailer for towing. on a particular trailer. PAGE 40 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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. d i DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 41...
PARTS MUST ROTATE FREELY SHACKLE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED SPRING EYE BOLT TO RETAIN NUT BOLT ASSEMBLY SHOULDER TYPE SHACKLE BOLT PAGE 42 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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" 4 " 5 " 6 NEVER use an pneumatic air NOTE gun to tighten wheel lug nuts. Figure 59. Wheel Lug Nuts Tightening Sequence DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 43...
A blank entry generally indicates that the item is not sold sale through Multiquip. separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 50 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
1 ..1718939010 ..SENDER, OIL SWITCH (ENGINE SIDE) Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text NOTE pages of this book. DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 51...
NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 60 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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GASKET .............1 ..REPLACES P/N 0602320101 M1333200114 GASKET 0039308000 HEX NUT 0016908035 HEX HEAD BOLT M1330400304 COVER M1333300004 BRACKET 0016906016 HEX HEAD BOLT 0602326090 U BOLT SET ............1 ..89542K DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 67...
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DCA-45SSIU3 (60 Hz) — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 68 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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0016908020 HEX HEAD BOLT 0602220911 CLAMP 0016908020 HEX HEAD BOLT 0191201150 SUCTION HOSE 0191201500 SUCTION HOSE 0191301100 RETURN HOSE 0605515108 HOSE BAND 0605515109 HOSE BAND DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 69...
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NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 70 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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MACHINE SCREW 0030006000 HEX NUT M9110100204 HINGE M9116100004 WASHER 0016908020 HEX HEAD BOLT M9310000004 BLIND PLUG M1463001802 ROOF PANEL M1493503403 ACOUSTIC SHEET 0016908020 HEX HEAD BOLT DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 71...
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NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 72 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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SEAL RUBBER 0228800470 SEAL RUBBER 0228800510 SEAL RUBBER 0228100545 SEAL RUBBER 0228100370 SEAL RUBBER 0228100165 SEAL RUBBER 0228100340 SEAL RUBBER 0228100170 SEAL RUBBER 0228100200 SEAL RUBBER DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 75...
Freight is at the sender’s expense. All date will be billed at the revised price. Rebates parts must be returned freight prepaid to Multiquip’s designated receiving point. PAGE 78 — DCA-45SSIU3 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05)
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NOTE PAGE DCA-45SSIU3 (60 Hz) — OPERATION AND PARTS MANUAL — REV. #0 (11/30/05) — PAGE 79...
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FAX: 310-638-8046 310-537-3700, EXT. 279 Manufactured for Multiquip Inc. DENYO CO., LTD, JAPAN Your Local Dealer is: MQ POWER A Division of Multiquip Inc. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-632-2656 E-mail: mqpower@multiquip.com Internet: www.mqpower.com...